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TIP:

BEFORE BEGINNING INSTALLATION, SPRAY ALL FITTINGS & FASTENERS WITH

PENETRATING OIL.

MOST EARLY CARS (1955-64) WERE EQUIPPED WITH NON “C” CLIP AXLES 
WHILE MOST LATER CARS (1965-72) WERE EQUIPPED WITH “C” AXLE 
RETAINERS. DEPENDING ON WHICH TYPE OF AXLE YOU ARE INSTALLING 
THE KIT ONTO, SOME OF THE INSTALLATION STEPS WILL BE DIFFERENT.
PLEASE READ ALL THE INSTALLATION  STEPS CAREFULLY TO BE SURE YOU
ARE FOLLOWING ALL THE STEPS THAT APPLY TO YOUR AXLE.

1)

Drum Brake Removal

a)

Raise the car until the tires and wheels clear the floor and support the car on jack 
stands. Remove the tires and wheel assemblies from the drum.

b)

Pull the brake drums off the axle shafts. If the brake drum will not come off easily, 
retract the shoes by inserting a narrow screwdriver through the adjusting slot in the
backing plate and back off the adjusting screw.

c)

Remove the brake shoes and all the hardware.

d)

Disconnect parking brake cable from the actuator and pull through the backing plate 
after compressing the retaining clip.

e)

Disconnect the rigid brake line from the back of the wheel cylinder. Always use a tube 
wrench on brake lines so not to strip the tube nut.

2)

Removal of the Axles & Backing Plates
“C”Clip Axles

a)

Remove differential cover and drain all fluid into a drain pan.

b)

Remove pinion shaft lock bolt (7mm) and slide the pinion lock shaft out of the 
rearend housing.

c)

Push the axle shafts inward and remove the “C” locks from the ends of the axle 
shafts.

d)

Carefully pull the axle shafts out of the rearend being careful not to damage the 
axle bearings or seals.

e)

Remove the four nuts and bolts from the drum backing plates                    
and remove the backing plates.

Non “C” Clip Axles

a)

Remove the four bolts that secure the backing plate to the rearend.

b)

Carefully slide the axle shafts out of the rearend being careful not to damage 
the axle bearings or seals.

c)

Remove the backing plates and discard.

3)

Lower Shock Mount

a)

Unbolt the shock absorbers from the lower shock stud. Then remove the stud from the 
rear axle.

b)

Install the offset lower shock mount on the axle using the 12mm loctite coated bolt and
flat washer supplied. Torque to 65-70 ft/lbs.

c)

Install the lower shock stud into the offset mount and reinstall the shock on to the stud.
Torque to 65-70 ft/lbs.

Summary of Contents for A125-3

Page 1: ...refully follow these instructions to insure the ease of your installation as well as the proper performance of the complete system Before beginning your installation please verify you have received all the parts indicated on To assure your installation will go safely and smoothly have the following items on hand to assist you JACK JACK STANDS WRENCH SET LUG WRENCH MALLET TORQUE WRENCH TUBE WRENCHE...

Page 2: ...igid brake line from the back of the wheel cylinder Always use a tube wrench on brake lines so not to strip the tube nut 2 Removal of the Axles Backing Plates C Clip Axles a Remove differential cover and drain all fluid into a drain pan b Remove pinion shaft lock bolt 7mm and slide the pinion lock shaft out of the rearend housing c Push the axle shafts inward and remove the C locks from the ends o...

Page 3: ...hing the caliper mounting bracket between the end of the axle housing and the bearing retainer plate d Secure the assembly using the 3 8 24 bolts and elastic stop nuts supplied Torque the bolts to 40 ft lbs 5 Caliper Strap Brackets a Install the 7 16 24 x 2 bolts from the outside into the four bolt holes in each mounting plate b On the backside of the plate slide one of the 1 2 tubular spacers ove...

Page 4: ...ke Cables a Slide the parking brake cables through the cable L brackets and lock the outer housing into the bracket b Slide the inner cable through the caliper casting Compress the cable spring and lock the end of the cable into the parking brake lever of the caliper NOTE It may be necessary to let all the slack out of the cables to complete this step IF YOUR STOCK PARKING BRAKE CABLES ARE NOT COM...

Page 5: ...umping the pedal When a hard pedal is achieved there should be a clearance between the pads and rotors is 1 32 1 16 IF PISTON HAS BEEN EXTENDED TOO FAR TURN PISTON BACK INTO CALIPER IF DESIRED USE SPECIAL TOOL KD 2545 AVAILABLE AT MOST PARTS STORES A PAIR OF NEEDLE NOSE PLIERS WILL ALSO WORK b Make sure the parking brake lever is in the full released position c Take up the slack in the parking bra...

Page 6: ...PEN AREA NOW ENJOY TRUE PERFORMANCE BRAKING REPLACEMENT PARTS SPECIFICATIONS The calipers and brake pads used in this conversion kit are the same as those used from the factory on 1987 88 Ford Thunderbird Turbo Coupe If you have a problem locating replacement pads have your parts store reference the F M S I D347 If you should need replacement rotors they are only available from your distributor or...

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Page 9: ...LESS HOSES ARE SUBMERGED IN BRAKE FLUID UNTIL THE BLEEDING PROCESS IS COMPLETED Now mount master cylinder and avoid brake fluid leaking out of front and rear ports during installation Bleeding steps for Dual Port Master Cylinder If you have a master cylinder with dual port holes 4 port holes 2 on each side it is necessary to bleed both port sides of the master cylinder If both sides of the master ...

Page 10: ...5 61 6 08 5 55 5 85 6 18 REV SSBC DRAWING T 038 TEMPLATE NO STAINLESS STEEL BRAKE CORP DO NOT SCALE DIMENSIONS ARE IN INCHES C L 90 25 54 WHEEL MOUNTING SURFACE ...

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