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SSANGYONG Q151, Service Manual

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SSANGYONG Q151 Service Manual Download Page 11

01-13

0000-00

Name

Size

Numbers of 

fastener

Tightening 

torque (Nm)

Note (total 

tightening 

torque)

Idler pulley/tensioner 

pulley

1 

45±4.5Nm 

- 

Glow plug

M5 

4 

20±2Nm 

- 

Vacuum pump

M6×25 

3 

10±1Nm 

- 

Timing gear case cover

M6×40 

7 

10±1Nm 

- 

M6×45 

1 

10±1Nm 

- 

M6×50 

3 

10±1Nm 

- 

Cylinder head cover

M6×35 

21 

10±1Nm 

- 

Oil dipstick gauge cover

M6×16 

1 

10±1Nm 

- 

Oil filter cap

1 

25±2.5Nm 

- 

Fuel rail

M8×25 

2 

25±2.5Nm 

- 

Injector clamp bolt

M6×44 

2 

9±1.0Nm 

130˚±10˚ 

- 

High pressure pipe 

(between high pressure 

pump and fuel rail 

assembly)

M17 1 

30±3Nm 

- 

High pressure pipe 

(between fuel rail assembly 

and injector)

M17 4 

30±3Nm 

- 

Crankshaft position 

sensor

M5×14 

1 

8±0.4Nm 

- 

Main wiring

M6×16 

5 

10±1Nm  

- 

Intake duct

M8×25 

4

25±2.5Nm 

- 

Power steering pump

M8×100 

3 

25±2.5Nm 

- 

Cylinder head front 

cover

M6×10  

5  

10±1Nm 

- 

Ladder frame

M8×35

5 

30±3Nm 

- 

EGR pipe bolt

(to air duct)

M6×16 

2 

10±1Nm 

-

EGR pipe bolt 

(to EGR cooler)

M8×25

2

25±2.5Nm 

-

Summary of Contents for Q151

Page 1: ...01 3 0000 00 Left view Right view Rear view Front view 1 ENGINE LAYOUT ...

Page 2: ... steering pump pulley Water pump pulley Alternator pulley Idler pulley No 2 A C compressor pulley Auto tensioner Idler pulley No 1 Isolation damper Rear view E EGR valve Fuel temperature sensor Fuel HP pump assembly Coolant temperature sensor IMV valve Crankshaft position sensor Oil pressure switch ...

Page 3: ...sensor Oil dipstick tube gauge assembly E VGT actuator E VGT turbocharger Coolant screw plug Oil drain plug Left view Thermostat assembly Variable swirl valve assembly E EGR valve E EGR solenoid valve EGR cooler Electronic throttle body Oil cooler assembly ...

Page 4: ...oil level and add Ssangyong genuine engine oil if necessary Clean the dipstick with clean cloth so that any foreign materials cannot get into the engine Power steering fluid reservoir Brake fluid reservoir Fuse relay Engine oil dipstick gauge Washer fluid reservoir cap Engine oil filler cap Air cleaner Operating vehicle with insuffi cient amount of oil can damage the engine Make sure the engine oi...

Page 5: ...on Daily inspection Weekly inspection Service interval Engine oil oil filter Inspection EU Change every 20 000 km or 12 months The service interval should be shortened under severe conditions General Change every 15 000 km or 12 months The service interval should be shortened under severe conditions Coolant Inspection Change every 200 000 km or 5 years Air cleaner element Inspection Diesel EU Chan...

Page 6: ...erwise some electric or electronic components could be damaged 2 Servicing 1 Lifting up the vehicle Always keep the safety precautions To prevent the vehicle from rolling down put the chocks under the tires when using a 4 post lift Make sure to support the correct lifting points when using a 2 post lift 2 Exhaust system Wear the safety glove when removing the exhaust pipe Make sure that the exhaus...

Page 7: ...ed parts not to be contaminated with dirt Refer to cleanness in this manual while working on DI engine fuel system When working on the fuel line between priming pump and injector including return line always plug the openings with caps to prevent foreign materials or dust from entering to the openings and connections The HP fuel supply pipe HP pump to fuel rail and HP fuel pipe Fuel rail to inject...

Page 8: ...uring bolt tightening works and can adjust torque to be proper within 15 if necessary Try not to over max allowable tightening torque if not required to do so Determine extra proper tightening torque if tightens with washer or packing If tightens bolts on the below materials be sure to determine the proper torque 1 2 3 4 Aluminum alloy Tighten to 80 of above torque table Plastics Tighten to 20 of ...

Page 9: ...200 20Nm 180 20 660 720Nm Not reusable Oil pan M6 20 18 10 1Nm M6 35 2 10 1Nm M6 85 2 10 1Nm M6 120 2 10 1Nm M8 40 2 25 2 5Nm Mounting nut for high pressure pump M14 1 5 8 1 1 65 5Nm Mounting bolt for high pressure pump M8 30 3 25 2 5Nm Cylinder head M13 150 12 85Nm 270 10 Camshaft cap M6 30 16 10 1Nm M8 60 4 25 2 5Nm Exhaust stud bolt 10 15 1 5Nm Exhaust sprocket M8x16 5 1 25 2 5Nm Chain tensione...

Page 10: ...1Nm Alternator M10 90 1 LO 25 2 5Nm M10 116 1 HI 46 4 6Nm Air conditioner compressor M8 85 4 25Nm Air conditioner bracket M6 25 4 10 1Nm Intake manifold M8 35 2 25 2 5Nm M8 110 6 25 2 5Nm Oil filter module M8 40 6 25 2 5Nm M8 80 1 25 2 5Nm M8 140 2 25 2 5Nm Knock sensor M8 28 2 20 5Nm Camshaft position sensor M8 14 1 10 14Nm T MAP pressure sensor M6 20 1 10 1Nm Exhaust manifold M8 10 40 4Nm Turboc...

Page 11: ...lter cap 1 25 2 5Nm Fuel rail M8 25 2 25 2 5Nm Injector clamp bolt M6 44 2 9 1 0Nm 130 10 High pressure pipe between high pressure pump and fuel rail assembly M17 1 30 3Nm High pressure pipe between fuel rail assembly and injector M17 4 30 3Nm Crankshaft position sensor M5 14 1 8 0 4Nm Main wiring M6 16 5 10 1Nm Intake duct M8 25 4 25 2 5Nm Power steering pump M8 100 3 25 2 5Nm Cylinder head front...

Page 12: ...lect YES if the vehicle has immobilizer YES YES Fan PWM control Select PWM PWM fan Relay Engine level control NO YES SKM key NO NO YES Glow plug AQGS CAN Select AQGS AQGS CAN Relay K line A C Refrigerant pressure sensor Select the appropriate system Pressure sensor for A C refrigerant NO Vehicle speed sensor CAN Select CAN if the vehicle has ABS or ESP CAN WIRE Cruise control YES Select YES if the...

Page 13: ...r type MT AT Select DURA lever CAN MT Select MT DC lever CAN DURA lever CAN DSIH NO CAN Electric power steering EPS NO NO YES Transper case P T Select 2WD or P T 4WD 2WD TOD AWD Sedan Limousine Sedan RV Select Sedan RV Limousine Vehicle code Engine Undefined Select D20DTR D32DT D27DT D27DTP D20DTR EAS NO Select NO ECS EAS2 corner EAS4 corner Telematics NO Select NO YES ...

Page 14: ...BS TCS NO SSPS NO Select YES YES TPMS NO Select NO YES T M type MT Select M T or DSIH 6 AT DC AT DSIH 6 AT Vehicle code Rodius Stavic Select Rodius Rexton Korando C Actyon sports Kyron ECU coding status ECU not coded Select ECU coded ECU coded Signal not valid Not defind ...

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