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© 2004 SPX Corporation

Sheet No.

Issue Date:

Rev. B,  6/07/04

Operating Instructions

To raise the jack,

1. Insert handle into handle base.

2. Turn release valve (turn the knob clockwise until resistance is felt); do not over tighten.

To lower the jack,

1. SLOWLY turn the release valve counterclockwise. IMPORTANT: When lowering a fork lift truck, keep the rate of

lowering under your control. Do not lower the fork lift until the area is free of personnel, tools, and equipment.
Stay clear of the rear wheels on the jack; the wheels will move backward when the jack is lowered.

Recommended Method to Raise a Vehicle

1. Lower the forks on the fork lift. Remove any load. Clear personnel

from the area.

2. Carefully select a lifting point on the fork lift. It must be strong enough

to resist the lifting force without damage to the fork lift.

3. Cradle a support point in the notch at the end of the lift arm. See

Figure 2-B. Use the serrated pad to raise a vehicle with a flat
underside. See Figure 2-A.

CAUTION: To prevent injury or equipment damage,

Use only the serrated lifting pad or the notch in the end of the
lifting arm as the means of lifting. Do not use any other part of
the jack as a lifting contact point.

Do not tilt the vehicle more than 15

°

 when using the serrated

pad. Tilting the vehicle too far may result in the jack kicking out
suddenly and dropping the load.

Do not use cribbing under the jack or on top of the lift pad. The
jack must remain in direct contact with the floor; the lift pad or
notch must be in direct contact with the fork lift.

4. Position the lift pad at least 3" inward toward the center of the vehicle

from the beginning of the flat surface. See Figure 2-A.

Lifting from the Side

1. Position the jack closer to the rear wheels than the front wheels to

maintain balance. See Figure 3. If the fork lift seems heavier at one
end, lower the jack and move it closer to the heavy end.

CAUTION: When lifting narrow fork lift trucks (less than 40"

wide) from the sides, the height between the floor and the bottom
of the raised tire cannot be more than one fourth (1/4) the tire tread
width. (Tread width is measured from centerline to centerline of the
tire treads.) If this height is exceeded, the fork lift truck could tip
over or the jack could drop the load. See Figure 4.

Example: If tread width is 36", the bottom of the vehicle tire may
never be more than 9" off the floor.

Figure 2

Figure 3

A

B

3" min. flat

tread width

ht

Figure 4

3 of 4

Parts List & Operating Instructions

Form No. 525814

Summary of Contents for OTC 1540

Page 1: ...800 955 8329 Order Entry 800 533 6127 Fax 800 283 8665 International Sales 507 455 7223 Fax 507 455 7063 1 of 4 Specifications Lifting Capacity 8 818 lbs Lifting Range 13 Min Max Height 2 5 16 Packag...

Page 2: ...pring 24 1 Ball Seat 25 1 Ball 26 1 Valve Block 27 1 Filter 28 3 Ball 29 1 Spring 30 1 Screw 31 1 Seal Ring 32 1 Pump 33 1 O ring 34 1 Back up Ring 35 1 Wiper 36 1 Plunger 37 6 Retaining Ring 38 2 Lin...

Page 3: ...all Seat 25 1 Ball 27 1 Filter 28 3 Ball 29 1 Spring 31 1 Seal Ring 33 1 O ring 34 1 Back up Ring 35 1 Wiper 43 2 O ring 45 2 O ring 46 1 Port Ring 51 1 O ring 63 2 O ring 64 1 Back up Ring 65 1 Seal...

Page 4: ...ortstandsundertheaxlesbeforeworking on the vehicle See Figure 1 Do not modify the jack or use adapters unless approved or supplied by OTC Lower the jack slowly and carefully while watching the positio...

Page 5: ...se any other part of the jack as a lifting contact point Do not tilt the vehicle more than 15 when using the serrated pad Tilting the vehicle too far may result in the jack kicking out suddenly and dr...

Page 6: ...ic jack oil Mobile DTE 13 or equivalent and install the filler plug again IMPORTANT The use of alcohol hydraulic brakefluid detergentmotoroil orautomatictransmissionfluid ATF coulddamagethesealsandres...

Page 7: ...y of jack 4 Use correct equipment 5 Delivery valve and or bypass 5 Clean to remove dirt or foreign matter valve not working correctly Replace oil 6 Packing worn out or defective 6 Repair power unit Ja...

Page 8: ......

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