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12

         

Freezing Weather Operation

•  Under extended extreme cold conditions, it may be necessary to operate 

the fan in reverse. This forces warm air out through the air inlets, melting any 
accumulated ice. Reversal may be at either full or half speed; however, full 
speed is recommended if adequate heat load is available. Reverse operation 
of the fan should be avoided, where possible, and should not exceed 15 
to 20 minutes. 

Reverse operation of fans for prolonged periods during subfreezing 
weather can cause severe damage to fans and fan cylinders. Ice can 
accumulate inside fan cylinders at fan blade plane of rotation and 
fan blade tips will eventually strike this ring of ice, damaging the 
fan blades or cylinder. Ice can also accumulate on fan blades and 
be thrown off, damaging fan cylinder or blades. Reverse operation 
of fans with adjacent fans not operating increases probability of 
icing.  The  low  discharge  velocity  of  moist  air  from  fan  cylinders 
in which fans are not in operation can result in moisture-laden air 
being pulled into the adjacent cylinder in which the fan is operating 
in reverse, increasing this ice buildup. Therefore, fans each side of 
the one operating in reverse must be operated in forward rotation 
at full or half speed, or all fans must be operated in reverse. Allow a 
minimum of 10 minutes delay between reverse operation and forward 
operation during subfreezing weather to permit ice to dissipate from 
fan blades and fan cylinders.

•  With  no  heat  load  on  the  circulating  water,  icing  cannot  be  controlled 

effectively by air control alone during freezing weather. Towers must not 
be operated with reduced water rate and/or no heat load during freezing 
weather. If a bypass directly into the cold water basin is used, all water must 
be bypassed. 

Water flow over the tower must never be modulated 

during freezing weather.

See Fan Drive on pages 9 and 10 for fan speed change and reversing 
precautions.

Intermittent Operation

When the unit is operated intermittently during winter weather, it is 
necessary that the water be drained from the tower piping to insure 
protection against freezing and possible rupture.

 

Caution

 

Caution

 

Caution

Summary of Contents for MARLEY CLASS 800

Page 1: ...Marley Class 800 Mechanical Draft Cooling Tower User Manual 95 1356A...

Page 2: ...or can cause personal injury or property damage if ignored Indicates special instructions on installation operation or maintenance which are important but not related to personal injury hazards These...

Page 3: ...tion 9 Freezing Weather Operation 11 Temperature Control and Energy Management 13 Maintenance 15 Cleaning 17 Water Treatment 18 Seasonal Shutdown Instructions 20 Spare Parts and Accessories 21 Trouble...

Page 4: ...l still dissipate all the heat from the process but at new water temperatures The cooling tower cold water temperature is the supply water temperature to the condenser and changes in the cold water te...

Page 5: ...ightness of bolts that attach mechanical equipment support to the tower structure Check tightness of bolts in fan cylinder joints and fan cylinder anchorage Check concrete structural surfaces for spal...

Page 6: ...hooting on pages 22 and 23 of this manual Fan must rotate clockwise when viewed from above Recheck Geareducer oil level Check functioning of make up water supply Make sure the blowdown or bleed off wi...

Page 7: ...the water has pumped down to in the cold water basin See Cold Water Collection Basin on page 10 This should coincide reasonably with the recommended operating water level indicated on the Marley proje...

Page 8: ...cold water basin until the heat load causes its temperature to rise above 70 F 21 C at which time it may be directed over the tower Also towers must not be operated with reduced water rate and or no h...

Page 9: ...perature Wet bulb temperature is the temperature indicated by the wet bulb thermometer of a sling or mechanically aspirated psychrometer A tower does not control the heat load For a given heat load th...

Page 10: ...sing unequal water distribution that will affect thermal performance The top of the fill should be frequently checked until such time as the operational sequence of the Amertap system assures that no...

Page 11: ...tely prevented but can be acceptably controlled Ice will form on the relatively dry parts of the tower that are in contact with the incoming air Primarily this includes the columns structural framing...

Page 12: ...operation can result in moisture laden air being pulled into the adjacent cylinder in which the fan is operating in reverse increasing this ice buildup Therefore fans each side of the one operating i...

Page 13: ...pages 11 and 12 Although the 70 F 21 C cold water temperature indicated on page 11 is appropriate for cold weather start up and operation acceptable temperaturesduringfulloperationinspring summer and...

Page 14: ...s 1 or 2 starts per hour may be the limit Determine the number of seconds it takes your fan to get to full speed by observation and divide that number into 30 to obtain the recommended maximum number...

Page 15: ...ptional access door in the fan deck with an optional short ladder to the top of the fill provides a means for inspection of the plenum area above and below the eliminators Removal of eliminator packs...

Page 16: ...structions If repair work is necessary contact the nearest representative of the motor manufacturer See Warranty Section of Marley User Manual on Electric Motors Fan Inspect fan blade surfaces every s...

Page 17: ...lcontamination Publichealthserviceofficials have recommended that good housekeeping procedures be followed such as regular inspections for concentrations of dirt scale and algae periodic flushingandcl...

Page 18: ...ended Chemical Treatment In some cases chemical treatment of the circulating water is not required if adequateblowdownismaintained Inmostcases however chemicaltreatment is required to prevent scale fo...

Page 19: ...use of sulfuric acid for pH adjustment The concentrationofcalciumsulfateshouldbekeptbelow1000ppm expressed as CaCO 3 Calcium carbonate generally will not form scale in the cooling tower if carbonate...

Page 20: ...ensate and check oil level Add oil if necessary Refer to Geareducer User Manual for maintenance and lubrication instructions Shutdown for 3 months or longer Ifthemotorshavespaceheaters operatemechanic...

Page 21: ...rried in the owner s stock One fan assembly One Geareducer assembly One drive shaft assembly One electric motor Six branch arms Six seal rings 100 ft roll of Band it One box of Band it buckles Be sure...

Page 22: ...ng fan hitting guard Reinstall or replace fan Motor Runs Hot Wrong voltage or unbalanced voltage Check voltage and current of all three lines against nameplate values Overload Check fan blade pitch Se...

Page 23: ...alignment and match marks properly matched Repair or replace worn couplings Rebalance drive shaft by adding or removing weights from balancing cap screws See Drive Shaft Service Manual Fan Make certa...

Page 24: ...Other safety precautions such as safety harnesses should be utilized where appropriate for compliance with OSHA regulations and standards and good safety practices Routine periodic maintenance must be...

Page 25: ...D D 3 Inspect keys keyways and set screws S S S S 4 Make sure vents are open S 5 Lubricate grease R S 6 Check oil seals M 7 Check operating oil level D 8 Check static oil level M 9 Check oil for water...

Page 26: ...n eye on it 3 Needs immediate attention 1 2 3 Comments Structure Casing Material Structural Material Fan Deck Material Stairway Material Ladder Material Handrails Material Interior Walkway Material Co...

Page 27: ...Material Fans Manufacturer Fixed Pitch Adjustable Pitch Diameter Number of Blades Blade Material Hub Material Hub Cover Material Blade Assembly Hardware Tip Clearance min max Vibration Level Fan Cylin...

Page 28: ...PARK KANSAS 66213 UNITED STATES 913 664 7400 spxcooling ct spx com spxcooling com In the interest of technological progress all products are subject to design and or material change without notice 200...

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