SPX Cooling Technologies MARLEY Geareducer 1800 User Manual Download Page 4

operation and service instructions

Lubricants

To insure maximum performance and service life, it is recommended 
Marley factory lubricants be used in all Marley Geareducers. 
Marley lubricants can be purchased through your local Marley 
sales representative.
Note—Geareducer is designed for 5-year oil change intervals. To 
maintain five-year change intervals, use only Marley Gearlube. 
Marley Gearlube must be inspected every six months to ensure 
the oil has not been contaminated. If turbine-type mineral oil is 
used the oil must be changed every six months. 

Table 1 Synthetic oil—5-year oil change interval

Winter or Summer

Severe Duty/High Temperature

Air Temperature at Geareducer

Below 110°F (43°C)

Above 110°F (43°C)

ISO 150

ISO 220

If lubricants other than Marley factory lubricants are used, they must 
not contain any additives (such as detergents or EP additives) which 
are adversely affected by moisture and could reduce the service 
life of the Geareducer. The responsibility for use of lubricants other 
than Marley factory lubricants rests with the customer/owner and 
the lubricant supplier.
Seasonal temperature changes may require one viscosity of oil for 
summer operation and another for winter operation. Refer to the 
tables below for the seasonal selection information.

Maintenance Service

Monthly

Semi-annually Seasonal Startup or Annually

Geareducer Drive:

Inspect and tighten all fasteners including oil plug

x

x

Check for and repair oil leaks

x

x

x

Check oil level

x

R

x

Change oil

R

R

Make sure vent is open

x

x

Check driveshaft or coupling alignment

x

Inspect and tighten driveshaft or coupling fasteners

x

Check driveshaft or coupling bushing / flex elements for unusual wear

x

Lube Lines (if equipped)

Check for oil leaks in hoses and fittings

x

R

x

R

 – Refer to instructions within this manual

Note: It is recommended at least weekly, that the general operation and condition be observed. Pay particular attention to any changes in sound or 
vibration that may signify a need for closer inspection.

Summary of Contents for MARLEY Geareducer 1800

Page 1: ...Geareducer models 1800 2000 OPERATION MAINTENANCE REPAIR Z0493651_A ISSUED 02 2017 READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT user manual...

Page 2: ......

Page 3: ...event corrosion Alignment In order to assure long service life the Geareducer and motor must be level and the drive shaft or coupling must be properly aligned Refer to the alignment instructions in th...

Page 4: ...reduce the service life of the Geareducer The responsibility for use of lubricants other than Marley factory lubricants rests with the customer owner and the lubricant supplier Seasonal temperature ch...

Page 5: ...imize service life of the Geareducer remove a sample from the drained oil and look for evidence of foreign material such as water metal shavings or sludge or send the oil sample to an oil analysis lab...

Page 6: ...parts list PINION CAGE GEAREDUCER CASE BOTTOM CAP AIR VENT PINION CAGE CAP 501 504 505 503 311 411 102 412 502 420 103 104 312 101 5 101 202 201 203 COVER DOWEL PIN BEARING RETAINER WATER SLINGER 210...

Page 7: ...haft Set 201 Fan shaft 202 Ring gear hub key 203 Fan key 210 Fan attaching hardware Cap screws and washers 301 Oil Slinger 310 Set of Two Pinion Shaft Bearings 311 Head tapered roller bearing 312 Tail...

Page 8: ...n the pinion gear 3 Remove water slinger 4 Remove bearing retainer and shim pack 420 from top of case Note The thickness of this shim pack is important in the backlash setting of the gears The shim pa...

Page 9: ...NION SETTING DISTANCE EXAMPLE 4 860 BACKLASH NORMAL AT WHICH THE GEARS WERE LAPPED EXAMPLE 010 MATCHED NUMBER TO BE COMPARED WITH THE SAME NUMBER ON THE PINION GEAR EXAMPLE C0 43 THE PINION SETTING DI...

Page 10: ...nto case Note Engage pinion gear tooth with X marked on end between ringgearteethmarkedwith X s Caremustbetakennottodamage the pinion gear teeth by forcing them into the ring gear teeth Gear Setting P...

Page 11: ...ard of the bolt holes Reinstall the bottom bearing retainer cap and tighten the cap screws to 20 ft lb 27 N m 2 Install O ring 502 in water slinger 3 Install water slinger on fan shaft 201 4 Replace a...

Page 12: ...In the interest of technological progress all products are subject to design and or material change without notice Geareducer US E R MAN UAL SPX COOLING TECHNOLOGIES INC 7401 WEST 129 STREET OVERLAND...

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