background image

3. Make certain that the service area is well ventilated in

case solvents are used during cleaning.  Always wear
protective eyewear while servicing.  Additional protective
equipment may be required depending on the type of
cleaning solvent.  Always contact the supplier of solvents
for recommendations.

4. If you have any further questions concerning your

SprayTECH Airless Sprayer, call SprayTECH:

Technical Service...................................

1-800-292-4637

Fax ................................................

1-800-525-9501

Replacing the PRIME/SPRAY Valve

Perform the following procedure using PRIME/SPRAY valve
replacement kit P/N 0507690.

1. Drive the groove pin out of the valve handle.
2. Remove the valve handle and the cam base.
3. Using a wrench, loosen and remove the valve housing

assembly.

4. Make sure the gasket is in place and thread the new

valve housing assembly into the filter block.  Tighten
securely with a wrench.

5. Place the cam base over the valve housing assembly.

Lubricate the cam base with grease and line up the cam
with the filter block using the dowel pin.

6. Line up the hole on the valve stem with the hole in the

valve handle. 

7. Insert the groove pin into the valve handle and through

the valve stem to secure the valve handle in position.

Dowel Pin

Cam Base

Valve Stem

Filter 

Housing

Valve Housing 

Assembly

Gasket

Valve Handle 

Groove Pin

8

© SprayTECH.  All rights reserved.

Replacing the Filters 

Pump Filter

1. Loosen and remove the filter

body by hand.

2. Slip the filter off of the core

spring.

3. Inspect the filter.  Based on

inspection, clean or replace the
filter.

4. Inspect the o-ring.  Based on

inspection, clean or replace the
o-ring.

5. Slide the new or cleaned filter

over the core spring.  Push the
filter into the center of the filter
housing.

6. Slide the filter body over the

filter and thread it into the filter
housing until secure.

Gun Filter

1. Pull the bottom of the trigger

guard forward so that it
comes loose from the handle
assembly.

2. Loosen and remove the

handle assembly from the
gun head.

3. Pull the old filter out of the

gun head.

4. Slide the new filter, tapered

end first, into the gun head.

5. Make sure the handle seal is

in position and thread the
handle assembly into the gun
head until secure.

6. Snap the trigger guard back onto the handle assembly.

Choosing the Correct Spray Gun Filter

Use the proper gun filter based on the type of material being
applied as shown below.

NOTE: For more detail, part number information, and

an assembly drawing, please see the G-10 XL

High-Capacity Spray Gun Owner's Manual (P/N

0296237).

Part  

Number

Application

Filter

Type

Color of

Filter 

Body

0089960

Synthetic resin,
enamels, clean
varnishes, stains
azures

Extrafine

red

0089959

Base coat enamels,
primer enamels,
fillers, marking paints,
textured enamels

Fine

yellow

0089958

Emulsions,
latex paints,
acrylic paints

Medium

white

0089957

Heavy bodied latex, 
blockfillers, 
elastometrics

Coarse

green

Gun 
Housing

Filter

Handle

Handle 
Seal

NOTE: The filter body

should be hand-

tightened, but make

sure it is seated

fully into the filter

housing.

Filter 

Body

Core

Spring

Filter

O-ring

Filter 

Housing

Summary of Contents for EPX2455

Page 1: ...47 Technical Assistance 1 800 292 4637 Order Entry 1 800 443 4500 Fax 1 800 525 9501 www spraytechinc com Owner s Manual NOTE This manual contains important warnings and instructions Please read and r...

Page 2: ...owing through the equipment is able to result in static electricity Static electricity creates a risk of fire or explosion in the presence of paint or solvent fumes All parts of the spray system inclu...

Page 3: ...lift the equipment 9 Use lowest possible pressure to flush equipment 10 Follow all appropriate local state and national codes governing ventilation fire prevention and operation 11 The United States...

Page 4: ...s reserved Always use a minimum 12 gauge three wire extension cord with a grounded plug Never remove the third prong or use an adapter Preparing a New Sprayer If this sprayer is new it is shipped with...

Page 5: ...return hose into the metal waste container 6 Turn off the sprayer by moving the pressure control knob to the 0 position 7 Remove the return hose from the waste container and place it in its operating...

Page 6: ...Keep stroke smooth and at an even speed Even coat throughout Approximately 10 to 12 inches WARNING NOTE When spraying block filler mastics or high solid coating remove the gun filter and high pressure...

Page 7: ...er is pressurized WARNING CAUTION WARNING Good spray pattern Paint tailing pattern SprayTECH All rights reserved 7 9 Move the PRIME SPRAY valve up to its SPRAY position 10 Turn on the sprayer and set...

Page 8: ...off of the core spring 3 Inspect the filter Based on inspection clean or replace the filter 4 Inspect the o ring Based on inspection clean or replace the o ring 5 Slide the new or cleaned filter over...

Page 9: ...d Screws Motor Baffle Assembly Housing Gasket Electronic Control Assembly Motor Mounting Screw Electronic Cover Screw Gearbox Housing CAUTION WARNING Replacing the Gears 1 Perform the Pressure Relief...

Page 10: ...on and off in short bursts until the connecting pin is visible below the slider housing 3 Turn off and unplug the unit Before proceeding follow the Pressure Relief Procedure outlined previously in th...

Page 11: ...ol P N 38 Place the piston insertion tool over the top of the piston rod 39 Insert the piston rod into the bottom of the cylinder through the lower packing assembly through the upper packing assembly...

Page 12: ...he pump following the Servicing the Fluid Section procedure in the Maintenance section of this manual 2 Replace the piston rod following the Servicing the Fluid Section procedure in the Maintenance se...

Page 13: ...vent to the material according to the manufacturer s recommendations 1 Rotate the pressure control knob clockwise to increase the pressure setting 2 Reconnect the input voltage for 120V AC Cause 1 The...

Page 14: ...tion particuli re ATTENTION AVERTISSEMENT Fran ais DANGER RISQUES D EXPLOSION OU D INCENDIE Les vapeurs d gag es par le solvant ou la peinture sont explosives et inflammables et peuvent causer des cor...

Page 15: ...ur assume tous les risques et responsabilit s lorsqu il utilise des pi ces qui ne sont pas conformes aux caract ristiques techniques minimales ainsi qu aux dispositifs de s curit du fabricant de la po...

Page 16: ...d PARA PREVENIR Debe proveerse un escape y aire fresco para hacer que el aire que est dentro del rea de atomizaci n se mantenga libre de acumulaciones de vapores inflamables Evite todas las fuentes de...

Page 17: ...l cela con otra manguera conectada a tierra Todas las mangueras soportes giratorios pistolas y accesorios que se usen con esta unidad deben tener una capacidad de presi n de 3100 lb pulg2 21 4 MPa o m...

Page 18: ...1 4 0508343 Fitting 1 5 0507773 Jam nut 1 6 0552155 Fluid section assembly 1 7 0507798 Siphon tube 1 8 0507783 Hose clamp 1 9 5006536 Inlet screen 1 Item Part Description Quantity 10 0507786 Lock wash...

Page 19: ...507757 Grommet 1 Item Part Description Quantity 21 0551628 Fuse holder 1 22 0551627 Fuse 1 23 0507756 Screw 1 24 0507752 Potentiometer mounting plate 1 25 0507749 Nut 1 26 0507748 Cap 1 27 0507740 Pre...

Page 20: ...0552156 Cylinder 1 5 0552178 Lower packing assembly 2 6 0552157 Adapter 1 7 0507732 Piston rod 1 8 0507734 Outlet valve seal 1 9 0507452 Outlet valve cage 1 10 0507454 Washer nylon 1 11 9841502 Outlet...

Page 21: ...608 Screw 4 12 0295606 Washer 4 13 0507774 Screw 4 14 0507655 Cord wrap 2 15 0507379 Wheel 2 16 9890104 Cap 2 1 3 4 2 5 6 9 10 8 7 13 11 12 14 16 15 Filter Assembly 0507203 Item Part Description Quant...

Page 22: ...890104 Cap 2 16 Cart weldment includes items 6 and 8 1 Suction Set low boy 1 2 3 4 5 6 Item Part Description Quantity 1 0507964 Return hose 1 2 0507965 Siphon hose 1 3 0507966 Swivel 1 4 5006536 Inlet...

Page 23: ...Cover 3 4 Nap 0152310 9 Roller Cover 1 1 4 Nap 0152235 12 Roller Cover 1 2 Nap 0152236 12 Roller Cover 3 8 Nap 0152237 12 Roller Cover 3 4 Nap 0152238 12 Roller Cover 1 1 4 Nap 0093930 Anti Seize Comp...

Page 24: ...TECH HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY LAW THE DURATION OF ANY IMPLI...

Reviews: