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 © SprayTECH.  All rights reserved. 

Important Safety Information

 · 

Read all safety information before 

operating the equipment.  SavE ThESE INSTRucTIONS.

This symbol indicates a hazardous situation, 

which, if not not avoided could result in death or 

serious injury.
To reduce the risks of fire or explosion, electrical 

shock and the injury to persons, read and 

understand all instructions included in this manual.  

Be familiar with the controls and proper usage of 

the equipment.

haZaRD:  INjEcTION INjuRy

A high pressure paint stream  produced by this 

equipment can pierce the skin and underlying 

tissues, leading to serious injury and possible 

amputation.  See a physician immediately.

DO NOT TREaT aN INjEcTION INjuRy aS a SIMPLE 

cuT!  Injection can lead to amputation.  See a physician 

immediately.

The maximum operating range of the sprayer is 3100 PSI / 21.4 

MPa fluid pressure.

PREvENTION:

  •  NEVER aim the gun at any part of the body. 

  •  Do not aim the gun at, or spray any person or animal.

  •  NEVER allow any part of the body to touch the fluid stream. 

DO NOT allow body to touch a leak in the fluid hose.

  •  NEVER put your hand in front of the gun.  Gloves will not 

provide protection against an injection injury.

  •  ALWAYS lock the gun trigger, shut the pump off, and 

release all pressure before servicing, cleaning the tip or 

guard, changing tip, or leaving unattended. Pressure will 

not be released by turning off the motor.  The PRIME/

SPRAY valve or pressure bleed valve must be turned to 

their appropriate positions to relieve system pressure.  

Refer to the PRESSURE RELIEF PROCEDURE 

described in this manual.

  •  ALWAYS keep the tip guard in place while spraying. The 

tip guard provides some protection but is mainly a warning 

device.

  •  ALWAYS remove the spray tip before flushing or cleaning 

the system.

  •  Paint hose can develop leaks from wear, kinking and 

abuse.  A leak can inject material into the skin.  Inspect 

the hose before each use.  Do not use hose to lift or pull 

equipment.

  •  NEVER use a spray gun without a working trigger lock and 

trigger guard in place.

  •  All accessories must be rated at or above 3100 PSI / 21.4 

MPa.  This includes spray tips, guns, extensions, and hose.

  •  Do not leave the unit energized or under pressure while 

unattended. When the unit is not in use, turn off the unit and 

relieve the pressure in accordance with the PRESSURE 

RELIEF PROCEDURE described in this manual.

  •  Verify that all connections are secure before operating the 

unit.  Unsecured parts may eject at great force or leak a 

high pressure fluid stream causing severe injury.

  •  Always engage the trigger lock when not spraying.  Verify 

the trigger lock is functioning properly.

NOTE TO PhySIcIaN:

Injection into the skin is a traumatic injury.  It is 

important to treat the injury as soon as possible. DO 

NOT delay treatment to research toxicity.  Toxicity is a 

concern with some coatings injected directly into the 

blood stream. consultation with a plastic surgeon or 

reconstructive hand surgeon may be advisable.

haZaRD:  haZaRDOuS vaPORS

Paints, solvents, insecticides, and other materials 

can be harmful if inhaled or come in contact with the 

body.  Vapors can cause severe nausea, fainting, or 

poisoning.

PREvENTION:

  •  Use a respirator or mask if vapors can be 

inhaled.  Read all instructions supplied 

with the mask to be sure it will provide the 

necessary protection. 

  •  Wear protective eyewear.

  •  Wear protective clothing as required by coating manufacturer.

haZaRD:  EXPLOSION OR FIRE 

Solvent and paint fumes can explode or ignite.  

Property damage and/or severe injury can occur.

PREvENTION:

  •  Provide extensive exhaust and fresh air introduction to 

keep the air within the spray area free from accumulation 

of flammable vapors.  Solvent and paint fumes can 

explode or ignite.

  •  Do not spray in a confined area.

  •  Avoid all ignition sources such as static electric sparks, 

open flames, pilot lights, electrical appliances, and hot 

objects.  Connecting or disconnecting power cords or 

working light switches can make sparks.  Paint or solvent 

flowing through the equipment is able to result in static 

electricity.

  •  Do not smoke in spray area.

  •  Fire extinguisher must be present and in good working 

order.

  •  Place pump at least 25 feet (7.62 meters) from the 

spray object in a well ventilated area (add more hose if 

necessary).  Flammable vapors are often heavier than air. 

Floor area must be extremely well ventilated.  The pump 

contains arcing parts that emit sparks and can ignite vapors.

  •  The equipment and objects in and around the spray area 

must be properly grounded to prevent static sparks.

  •  Keep area clean and free of paint or solvent containers, 

rags and other flammable materials.

  •  Use only conductive or grounded high pressure fluid hose.  

Gun must be grounded through hose connections.

  •  For electric units — power cord must be connected to a 

grounded circuit.

  •  Always flush unit into a separate metal container, at low 

pump pressure, with spray tip removed.  Hold gun firmly 

against side of container to ground container and prevent 

static sparks.

  •  Follow the material and solvent manufacturer’s warnings 

and instructions.  Know the contents of the paints and 

solvents being sprayed.  Read all Material Safety Data 

Sheets (MSDS) and container labels provided with 

the paints and solvents.  Follow the paint and solvent 

manufacturer’s safety instructions.

  •  Use extreme caution when using materials with 

a flashpoint below 70ºF (21ºC).  Flashpoint is the 

temperature that a fluid can produce enough vapors to 

ignite.

  •  Plastic can cause static sparks.  Never hang plastic to 

enclose a spray area.  Do not use plastic drop cloths when 

spraying flammable materials.

  •  Use lowest possible pressure to flush equipment.

  •  Do not spray onto pump assembly.

Summary of Contents for 0552061

Page 1: ...neapolis MN 55447 Technical Assistance Order Entry Fax Technical Assistance Fax Order Entry 1 800 526 5362 1 800 525 9501 1 800 528 4826 www spraytechinc com NOTE This manual contains important warnings and instructions Please read and retain for reference EPX2355 Advantage Series Piston Pump Owner s Manual Do not use this equipment before reading this manual ...

Page 2: ...njury as soon as possible DO NOT delay treatment to research toxicity Toxicity is a concern with some coatings injected directly into the blood stream Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable HAZARD HAZARDOUS VAPORS Paints solvents insecticides and other materials can be harmful if inhaled or come in contact with the body Vapors can cause severe nausea fa...

Page 3: ...e pressure to flush equipment Stay alert and watch what you are doing Do not operate the unit when fatigued or under the influence of drugs or alcohol For electric units Always unplug cord from outlet before working on equipment Do not use the hose as a strength member to pull or lift the equipment Do not lift by cart handle when loading or unloading Grounding Instructions This product must be gro...

Page 4: ...the hose tighten securely NOTE Do not attach the tip to the spray gun yet Remove the tip if it is already attached Make sure all airless hoses and spray guns are electrically grounded and rated at or above the maximum operating pressure range of the airless sprayer 4 Make sure the pressure control knob is in the 0 OFF position 5 Make sure the ON OFF switch is in its OFF position 6 Fill the oil cup...

Page 5: ...nging from solvent to paint Be sure to follow the pressure relief procedure when shutting down the sprayer for any purpose including servicing or adjusting any part of the spray system changing or cleaning spray tips or preparing for cleanup Painting 1 Place the siphon tube into a container of paint 2 Place the return hose into a metal waste container 3 Move the PRIME SPRAY valve down to the PRIME...

Page 6: ...Do not flex wrist while spraying Light Coat Light Coat Keep the spray gun perpendicular to the surface otherwise one end of the pattern will be thicker than the other Approximately 10 to 12 inches Right way Wrong way The spray gun should be triggered by turning it on and off with each stroke This will save paint and avoid paint buildup at the end of the stroke Do not trigger the gun during the mid...

Page 7: ...ainer until the paint is flushed out of the hose and solvent is coming out of the gun 13 Continue to trigger the spray gun into the waste container until the solvent coming out of the gun is clean NOTE For long term or cold weather storage pump mineral sprits through the entire system 14 Follow the Pressure Relief Procedure found in the Operation section of this manual 15 Unplug the unit and store...

Page 8: ...de the new or cleaned filter over the filter support spring with the adapter in place Push the filter into the center of the pump manifold 6 Slide the filter housing over the filter and thread it into the pump manifold until secure NOTE The filter housing should be hand tightened but make sure the filter housing is seated fully into the pump manifold Filter Spring Adapter Filter Support Spring Fil...

Page 9: ...tor cover with the four motor cover screws Motor Cover Screw Motor Mounting Screw Electronic Cover Heat Sink Assembly Screw Heat Sink Assembly Motor Gear Box Housing Front Cover Front Cover Screw Motor Cover Replacing the Gears Electrostatic discharge ESD potential could cause damage to electronic control Use SprayTECH ESD wrist strap P N 0507958 or equivalent when working on electronic control wi...

Page 10: ...he slider assembly at the bottom dead center of its stroke so that the connecting pin and retaining ring are visible below the slider assembly This is done by turning the sprayer on and off in short bursts until the connecting pin is visible below the slider housing 3 Perform the Pressure Relief Procedure and unplug the sprayer Before proceeding follow the Pressure Relief Procedure outlined previo...

Page 11: ... manifold Using a rubber mallet tap the bottom of the piston rod lightly until the piston rod is in position in the pump manifold NOTE Coat the piston guide tool and the piston rod with grease before inserting them into the pump manifold 13 Using a wrench tighten the retainer nut securely 14 Position the pump block underneath the pump housing and push up until it rests against the pump housing Whe...

Page 12: ...nection and tighten or re tape the connection with PTFE tape 3 Remove the pump filter element and clean Remove the inlet screen and clean 4 Remove the siphon tube suction set and clean 1 Replace the spray tip following the instructions that came with the spray gun 2 Replace the spray tip with a tip that has a smaller orifice following the instructions that came with the spray gun 3 Turn the pressu...

Page 13: ... SprayTECH All rights reserved 13 Notes ...

Page 14: ...hirurgie reconstructive de la main DANGER ÉMANATIONS DANGEREUSES Certains produits peintures solvants insecticides ou autres peuvent être nocifs s ils sont inhalés ou entrent en contact avec l organisme Les émanations de ces produits peuvent provoquer de graves nausées évanouissements ou empoisonnements MESURES PRÉVENTIVES Se servir d un masque ou d un respirateur s il y a risque d inhalation lire...

Page 15: ...des vêtements aptes à protéger la peau et les cheveux du produit utilisé Ne pas utiliser le pistolet ou ne pas pulvériser de produits en présence d enfants à proximité Éloigner les enfants de l équipement en tout temps Ne pas s étirer ni ne travailler sur un support instable Toujours garder les deux pieds au sol pour rester en équilibre Se servir de la pression la plus basse possible pour vidanger...

Page 16: ...revestimientos inyectados directamente en la corriente sanguínea Puede ser aconsejable consultar con un cirujano plástico o un cirujano especialista en reconstrucción de las manos PELIGRO VAPORES PELIGROSOS Las pinturas solventes insecticidas y demás materiales pueden ser nocivos si se inhalan o toman contacto con el cuerpo Los vapores pueden causar náuseas graves desmayos o envenamiento PREVENCIÓ...

Page 17: ...todo momento No se asome ni se pare sobre soportes inestables Mantenga siempre la posición firme y el equilibrio efectivos Use la presión más baja posible para enjuagar el equipo Manténgase alerta y mire lo que hace No utilice la unidad cuando se encuentre cansado o bajo la influencia de las drogas o el alcohol Para las aparatos eléctricas Desenchufe siempre el cable antes de trabajar en el equipo...

Page 18: ... section assembly low boy cart 9 0551443 Pail hook upright cart only 1 Item Part Description Quantity 10 0508550 Screw upright cart only 2 11 0508549 Washer upright cart only 2 12 0551124 Upright cart assebly 1 13 0507783 Hose clip upright cart only 1 14 0551556 Return hose upright cart only 1 15 0509543 Siphon tube long upright cart only 1 0551663 Siphon tube short upright cart only 16 5006536 In...

Page 19: ...bly 1 3 0279459 Hose clip 1 4 9850638 Tie wrap 2 Labels Part Description 0552706 Logo label front 0552707 Logo label left 0552707 Logo label right 0551485 Warning label explosion injection 0295805 Shock hazard label 0507856 PRIME SPRAY label 0551473 Pressure control label Item Part Description Quantity 4 0551612 Electronic control assembly 1 5 0551615 Fan shroud 1 6 0551595 Motor assembly includes...

Page 20: ...20 SprayTECH All rights reserved Gear Box Assembly 1 2 3 4 5 9 10 11 12 13 14 15 16 6 7 8 17 19 18 20 NOTE All electrical work should be performed by a Spraytech authorized service center ...

Page 21: ...ansducer assembly 1 16 0551667 Potentiometer 1 17 9850936 ON OFF switch 1 18 0509218 Screw 4 19 0507751 Port plug 1 20 0551601 Heat sink assembly includes items 18 and 19 1 Upright Cart Assembly P N 0551124 1 2 3 4 5 6 7 12 13 17 15 14 16 7 8 9 10 11 Item Part Description Quantity 1 0551679 Handle assembly includes items 2 5 12 and 13 1 2 0295610 Roll pin 2 3 9841504 Snap button 2 4 0295607 Handle...

Page 22: ...age 1 18 51519 Inlet valve ball 1 19 00310 Inlet valve seat 1 20 0509582 O ring PTFE 1 21 0551661 Inlet valve housing long tube upright cart 1 0551662 Inlet valve housing short tube upright cart 0551663 Inlet valve housing low boy cart 22 0508604 Filter seal 1 23 0508749 Filter support spring 1 24 0508603 Adapter 1 25 0508602 Filter spring 1 26 0508748 Filter 1 27 0508601 Filter housing 1 28 05515...

Page 23: ...crew 1 9 0295618 Screw 2 10 0551551 Mounting bracket left 1 11 0551552 Mounting bracket right 1 Item Part Description Quantity 12 0295608 Screw 4 13 0295606 Washer 4 14 0551525 Plug 2 15 0295609 Handle washer 2 16 0295610 Roll pin 2 17 9841504 Snap button 2 18 0295607 Sleeve 2 19 0551609 Handle asssembly includes items 12 13 and 15 18 1 20 0508381 Drip cup 1 Power Cord Motor Transducer Potentiomet...

Page 24: ...ne and prepaid by the End User Repaired or replaced equipment will be returned to the End User transportation prepaid THERE IS NO OTHER EXPRESS WARRANTY SPRAYTECH HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY LAW THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED I...

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