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Always spray at minimum pressure with the gun nozzle tip

removed when using mineral spirits or any other solvent

to clean the sprayer, hose, or gun.  Static electricity

buildup may result in a fire or explosion in the presence of

flammable vapors.

1. Follow the “Pressure Relief Procedure” found in the

Operation section of this manual.

2. Remove the gun tip and tip guard and clean with a brush

using the appropriate solvent.

3. Place the siphon tube into a container of the appropriate

solvent.  Examples of the appropriate solvent are water for
latex paint or mineral spirits for oil-based paints.

4. Place the return hose into a metal waste container.
5. Set the pressure to minimum by turning the pressure

control knob fully counterclockwise.

6. Move the PRIME/SPRAY valve down to its

PRIME position.

7. Turn on the sprayer by moving the ON/OFF switch to the

ON position.

8. Allow the solvent to circulate through the sprayer and

flush the paint out of the return hose into the metal waste
container.

9. Turn off the sprayer by moving the ON/OFF switch to the

OFF position.

10. Move the PRIME/SPRAY valve up to its

SPRAY position.

11. Turn on the sprayer.

Ground the gun by holding it against

the edge of the metal container while

flushing.  Failure to do so may lead to a

static electric discharge, which may

cause a fire.

12. Trigger the gun into the metal waste

container until the paint is flushed out
of the hose and solvent is coming out of the gun.

13. Continue to trigger the spray gun into the waste container

until the solvent coming out of the gun is clean.

14. Follow the “Pressure Relief Procedure” found in the

Operation section of this manual.

15. Unplug the sprayer and store in a clean, dry area.

Do not store the sprayer under pressure.

Cleaning the Spray Tip

1. Flush the gun with solvent immediately after the work is

completed. 

2. Oil the sliding pins to prevent them from seizing up.

Should the spray tip become clogged, reverse
the spray tip with the lever and pull the trigger.
Once the obstruction comes out of the spray tip,
release the trigger, reverse the spray tip back to
the spray pattern setting, and resume spraying.

CAUTION

NOTE: For long-term or cold weather storage, pump

mineral sprits through the entire system.

WARNING

NOTE: Hold the return hose in the waste

container when moving the

PRIME/SPRAY valve to PRIME in

case the sprayer is pressurized.

WARNING

© SprayTECH.  All rights reserved.

7

Do not attempt to clean the tip with your finger.  

Do not use a needle or other sharp pointed instrument to

clean the tip.  The hard tungsten carbide is brittle and can

be chipped.

Maintenance

Before proceeding, follow the Pressure Relief Procedure

outlined previously in this manual.  Additionally, follow all

other warnings to reduce the risk of an injection injury,

injury from moving parts or electric shock.  Always unplug

the sprayer before servicing!

General Repair and Service Notes

1. Before repairing any part of the sprayer, read the

instructions carefully, including all warnings.

Never pull on a wire to disconnect it. Pulling on a wire

could loosen the connector from the wire.

2. Test your repair before regular operation of the sprayer to be

sure that the problem is corrected.  If the sprayer does not
operate properly, review the repair procedure to determine if
everything was done correctly.  Refer to the Troubleshooting
section to help identify other possible problems.

3. Make sure that the service area is well ventilated in case

solvents are used during cleaning.  Always wear
protective eyewear while servicing.  Additional protective
equipment may be required depending on the type of
cleaning solvent.  Always contact the supplier of solvents
for recommendations.

4. If you have any further questions concerning your

SprayTECH Airless Sprayer, call SprayTECH:

Technical Service...................................

1-800-292-4637

Fax ................................................

1-800-525-9501

Replacing the PRIME/SPRAY Valve

Perform the following procedure using PRIME/SPRAY valve
replacement kit P/N 0507690.

1. Drive the groove pin out of the valve handle.
2. Remove the valve handle and the cam base.
3. Using a wrench, loosen and remove the valve housing

assembly from the pump manifold.

4. Make sure the gasket is in place and thread the new valve

housing assembly into the pump manifold.  Tighten
securely with a wrench.

5. Place the cam base over the valve housing assembly.

Lubricate the cam base with grease and line up the cam
with the pump manifold using the dowel pin.

6. Line up the hole on the valve stem with the hole in the

valve handle. 

7. Insert the groove pin into the valve handle and through

the valve stem to secure the valve handle in position.

Dowel Pin

Groove Pin

Valve Stem

Gasket

Pump 

Manifold

Valve Housing 

Assembly

Valve 

Handle 

Cam Base

CAUTION

WARNING

WARNING

Summary of Contents for 0551050

Page 1: ...the U S A EPX2255 Piston Pump Owner s Manual SprayTECH 1770 Fernbrook Lane Minneapolis MN 55447 Technical Assistance 1 800 292 4637 Order Entry 1 800 443 4500 Fax 1 800 525 9501 www spraytechinc com M...

Page 2: ...cribed in the pump manual ALWAYS keep tip guard in place while spraying The tip guard provides some protection but is mainly a warning device ALWAYS remove the spray tip before flushing or cleaning th...

Page 3: ...vels guns and accessories must be pressure rated at or above the maximum operating pressure range of the airless sprayer Do not spray outdoors on windy days Wear clothing to keep paint off skin and ha...

Page 4: ...e the third prong or use an adapter Preparing a New Sprayer If this sprayer is new it is shipped with test fluid in the fluid section to prevent corrosion during shipment and storage This fluid must b...

Page 5: ...E SPRAY valve up to the SPRAY position 10 Turn on the sprayer 11 Unlock the gun by turning the gun trigger lock to the unlocked position Ground the gun by holding it against the edge of the metal cont...

Page 6: ...ON OFF switch to the OFF position and unplug the sprayer Practice 1 Be sure that the paint hose is free of kinks and clear of objects with sharp cutting edges 2 Turn the pressure control knob counterc...

Page 7: ...ose in the waste container when moving the PRIME SPRAY valve to PRIME in case the sprayer is pressurized WARNING SprayTECH All rights reserved 7 Do not attempt to clean the tip with your finger Do not...

Page 8: ...manifold 8 SprayTECH All rights reserved Replacing the Motor Assembly Electrostatic discharge ESD potential could cause damage to electronic control Use SprayTECH ESD wrist strap P N 0507958 or equiva...

Page 9: ...from the gear box housing Remove the front cover plate Using a rubber mallet carefully tap on the front of the motor crankshaft that extends through the slider assembly WARNING Replacing the Transduc...

Page 10: ...n rod attached to the pump This will prevent the piston rod from rotating during disassembly of the outlet valve Outlet Valve Retainer Outlet Valve Seat Outlet Valve Ball Outlet Valve Cage Piston Rod...

Page 11: ...hose clip on the siphon tube 19 For Low Boy cart units insert the elbow on the suction set assembly into the bottom of the inlet valve housing Push the retaining ring up into the groove inside the in...

Page 12: ...ats following the Servicing the Fluid Section procedure in the Maintenance section of this manual 10 Take unit to a SprayTECH authorized service center 1 Repack the pump following the Servicing the Fl...

Page 13: ...hose with a minimum of 50 of 1 4 grounded textile braid airless paint spray hose 2 Replace the spray tip following the instructions that came with the spray gun 3 Rotate the pressure control knob cou...

Page 14: ...tion particuli re ATTENTION AVERTISSEMENT DANGER RISQUES D EXPLOSION OU D INCENDIE Les vapeurs d gag es par le solvant ou la peinture sont explosives et inflammables et peuvent causer des corporels s...

Page 15: ...ur assume tous les risques et responsabilit s lorsqu il utilise des pi ces qui ne sont pas conformes aux caract ristiques techniques minimales ainsi qu aux dispositifs de s curit du fabricant de la po...

Page 16: ...PARA PREVENIR Debe proveerse un escape y aire fresco para hacer que el aire que est dentro del rea de atomizaci n se mantenga libre de acumulaciones de vapores inflamables Evite todas las fuentes de i...

Page 17: ...cela con otra manguera conectada a tierra Todas las mangueras soportes giratorios pistolas y accesorios que se usen con esta unidad deben tener una capacidad de presi n de 3100 lb pulg2 21 4 MPa o may...

Page 18: ...7783 Hose clip upright cart only 1 10 0551556 Return hose upright cart only 1 11 0508552 Siphon tube upright cart only 1 12 5006536 Inlet screen upright cart only 1 13 Gear box assembly 1 Item Part De...

Page 19: ...d be performed by a SprayTECH authorized service center Motor Assembly Suction Set Assembly P N 0551104 Item Part Description Quantity 1 0551437 Siphon tube assembly 1 2 0551439 Return hose 1 3 027945...

Page 20: ...20 SprayTECH All rights reserved 1 2 3 4 5 9 10 11 12 13 14 15 16 17 6 7 8 18 19 20 21 23 22 24 NOTE All electrical work should be performed by a SprayTECH authorized service center Gear Box Assembly...

Page 21: ...07751 Port plug 1 24 0551601 Heat sink assembly includes items 22 and 23 1 0551520 Mechanical control assembly includes items 11 14 Stand Assembly Item Part Description Quantity 1 0508377 Cord wrap 1...

Page 22: ...sembly 2 9 0551537 Piston rod 1 10 0295307 Outlet valve cage 1 11 50164 Outlet valve ball 1 12 13359 Outlet valve seat 1 13 13481 Outlet valve retainer 1 14 0508676 Piston bushing 1 15 0508739 Nylon w...

Page 23: ...oll pin 2 3 0294534 Wheel spacer 4 4 0270394 Wheel 2 5 9890104 Cap 2 6 0551548 Plug 2 7 0295615 Lock nut 2 8 0507955 Screw 1 9 0295618 Screw 2 10 0551551 Mounting bracket left 1 11 0551552 Mounting br...

Page 24: ...TECH HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY LAW THE DURATION OF ANY IMPLI...

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