SportsPlay Seth Mega Installation Booklet Download Page 40

 

Page 146 

Safety Checklist 

 
Carefully go over each post, deck and component with bare 
hands very carefully to detect any areas that may be sharp.  
During installation and handling, there may be areas that were 
hammered; causing rough areas that may be sharp.  Use the 
following list to check for problem areas: 
 

• 

Scrapes in metal pieces.  Use steel wool, files or 
sandpaper to smooth. 

• 

Spatter or burrs at all welded locations.  Look closely 
and smooth. 

• 

Scratches on the plastic parts.  Look closely and smooth 
with steel wool. 

• 

Edges and mold lines on plastic and aluminum parts 
should be smoothed with steel wool or files. 

• 

Slide connection joints, smooth and fill if necessary 
with outdoor clear caulk sealant.  This applies to any 
small opening that might be a “catch” or entanglement 
point. 

• 

Sleeve ends, sometimes rough handling will cause 
rough edges.  Sand down rough areas if they exist.  
Check that screws are seated. 

• 

Vinyl coated parts, check all areas to de-burr. 

• 

Roll pins; make sure they are flush and to not stick out. 

• 

Clamps, when aluminum is hammered, it can cause a 
rough area.  De-burr if necessary. 

• 

Bolt thread protrusions, two threads are maximum 
protrusion allowed.  If more than two threads are 
visible, cut off and file smooth. 

• 

“T” nuts, should not stick out.  Loosen and retighten. 

• 

Black top end caps, smooth down rough areas as 
necessary. 

• 

If there are any nail or screw heads which are 
improperly installed (bent or marred) remove and 
replace. 

• 

Angle irons, check all corners for rough areas – sand if 
necessary. 

• 

Set Screw, all setscrews should be flush with metal 
surfaces.  Check all and tighten. 

• 

Exposed concrete – all concrete should be poured 
below grade.  Backfill all of the footings with dirt. 

• 

Never ASSUME that hardware was tightened.  Check 
everything.

 

• 

Touch up painted areas as needed.

Summary of Contents for Seth Mega

Page 1: ...Project Seth Mega Distributor SportsPlay Seth Mega Modular Structure Installation Booklet...

Page 2: ......

Page 3: ...0 1 222345 6 451 789030 84 68 6 5 6 4 1 7 6 29 7 9 7 6 0 518 9 518 9 6 1 68 8 A 4 9 A...

Page 4: ...0 1 2 3 4 2 56 7806 80 8 6 3 6 4906...

Page 5: ...cket style small L arm wrench styles etc Vise grips large regular and needle nose 3 4 and 1 2 and 9 16 sockets both 1 2 and 3 8 drives 6 and 8 stepladders strong ones Extension cords also duplexes to...

Page 6: ...equipment at regular intervals During inspection if any part is found damaged or excessively worn equipment should immediately be put out of service while the part is replaced Lack of maintenance wil...

Page 7: ...ES Set your installation date and order supplies from your local building center You will need some flat concrete stones for blocking holes some scrap lumber for bracing and cement You can figure abou...

Page 8: ...decide how much safety surfacing is required Before spreading loose fill surfacing be sure to install a weed barrier outside the fall zone dimension then spread the safety surfacing LAST THING Make on...

Page 9: ...ember that loose fill will compress with repeated use Weed mat Some use a landscaping fabric material that allows drainage but prevents weed growth Weed mats are installed after the structure is insta...

Page 10: ...djust your dirt grade height accordingly Chart taken from The Handbook for Public Playground Safety written by the U S Consumer Product Safety Commission CPSC page 5 www cpsc gov Material Uncompressed...

Page 11: ...hes above the dirt level Then measure up from the bottom of the post to this mark and mark a line on the other three posts at the same distance Now use a four foot level across to each line raising or...

Page 12: ...x per instructions on concrete bag Be sure to leave concrete about 2 from the top of the ground to allow backfill 2 Be sure that all splattered concrete is washed off of the posts and components while...

Page 13: ...01 2 3 4 5 6 6 6 6 7 8 4 5 1 0 0 0 0 96 5 5 01 5 5 0 5 9 5 4 7...

Page 14: ......

Page 15: ...0 1 2 3 4 5 4 0 1 2 3 4 6 4 6 5 1 1 1 7...

Page 16: ...he clamp onto the post 7 Install Roll Pins When the playground has been built and there are no more adjustments drill through all of the clamps through pre drilled 1 4 drill holes in clamps and the 5...

Page 17: ...e with a rubber hammer If that will not work take clamp off and install it sideways placing it on the pipe first and then onto the post Pipes enter into clamps 2 1 4 deep Components like walls vertica...

Page 18: ...NS Event Clamps shall be 606ITS aluminum fastener for 5 OD posts weighing 2 21 lbs Paint shall be electrostatically applied oven cured powdercoat Hardware Stainless Steel tamper resistant MAINTENANCE...

Page 19: ...0 1 2 0 1 2 3 4 5 6 07 0 1 2 0 1 2...

Page 20: ...0 1 2 3 4536 4 7 8 9 7 8 9 7 8 9 7 8 9 3 3 3 3...

Page 21: ...7 903 001 Pipe clamp 2 8 913 227 Hand rail left 1 9 913 228 Hand rail right 1 10 913 230 Inside leg 2 11 105 016 1 7 8 aluminum pipe plug 2 12 126 701 3 8 x 1 1 4 button head bolt 14 13 126 704 3 8 x...

Page 22: ......

Page 23: ...5 0 0 79 0 2 3 0 7 1 2 3 4 5 6 7 7495 2 3 4 5 2 3 4 5 0 0 2 3 4 5 6 75 0 0 2 3 0 2 3 4 5 6 7495 0 0 2 3 4 5 9 6 7 7495 0 0 0 293 4 5 6 7 7495 2 3 4 5 293 4 5 0 1 0 2 3 1 1 1 0 1 0 2 3 95 55 0 7 293 4...

Page 24: ...00 00 1 2 1 3 3 3 3 4 5 4 3 6 4 5 4 4 4 5 4 7 4 8 9 3 4 5 4 7 4 5 2 27...

Page 25: ...0 1 2 3 4 5 6 6 6 6 7 8 7 6 5 9 1 2 7 5 9 9 1 2 0 5 7 1 2 0 3 7 5 0 0 9 0...

Page 26: ...0 0 1 0 2 32 2 2 32 2 2 32 2 2 32 2 2 4 5 5 4 55 6 5 5 4 7 8 5 5 5 5...

Page 27: ...0 1 2 3 3 3 3 4 0 5 6 7 7 8 4 7 7 9 59 9 9 59 9 9 59 9 9 59 9...

Page 28: ...0 0 1 2 0 00 2 3 0 44 44 44 44 5 0 6 5 0 6 5 0 6 5 0 6 7 4 4 7...

Page 29: ...01234 5 21035 6 7 2 6 894120 894120 894120 894120 6 6 6 6 4 4 4 4 4 4 4 4...

Page 30: ...0 1 2 3 1 4 1 4 1 4 1 4...

Page 31: ...0 1 1 2 34 34 34 34 1 1 5 6 1 7 7 1 281 7 7 7 0 7 0...

Page 32: ...0 123 4 123 4 123 4 123 4 1 02 5 6 5 7 8 9 5 9 6 0 5 9 6 0 7 0 5 9 6 0 9...

Page 33: ...2 0 1 2 0 1 2 0 1 2 3 0 2 4 1 5 3 67 2 1 5 3 67 2 1 5 3 67 2 1 5 3 67 2 4 0 8 73 7 7 2 73 7 7 2 73 7 7 2 73 7 7 2 8 7 3 3 67 2 7 3 3 67 2 7 3 3 67 2 7 3 3 67 2 4 0 8 0 9 4 0 0 8 8 90 2 0 6 0 1 0 3 1...

Page 34: ...0 1 2 3 4 5 2 3 4 5 2 3 4 5 4 6 7 4 8 4 2 9 7 4 7 6 6 6 6 9 6 9 6 9 6 9 6...

Page 35: ...01 01 1 0 2 3 2 3 2 3 2 3 01 01 01 01 0 4 5 4 5 4 5 4 5 6 6 1 7 01 0 11 8 0 9 6 5 5 5 5 7 01 0 7 0 1 1 0 6 6 7 26 1 7 9 26 8 9 6 0 7 0 1 1 7 9 6 8 9 26 7 9 6 01 9 6 0 26 6 1 11 1 1 0 1...

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Page 37: ...0 1 2 3 4 5 2 2 67 8 2 2 0 9 0 0 4 5 67 8 7 8 8 4 35 2...

Page 38: ...r faded contact your SportsPlay distributor for replacement labels Top of Surfacing Label Install one to each upright post at the level you have determined will be your Top of Surfacing based on fall...

Page 39: ...installed and you have to move it Solution Using a punch simply knock the roll pin through the clamp and post then move the clamp Problem There is interference between a vertical portion of one compo...

Page 40: ...ends sometimes rough handling will cause rough edges Sand down rough areas if they exist Check that screws are seated Vinyl coated parts check all areas to de burr Roll pins make sure they are flush a...

Page 41: ...instructions Photographs have been included for those who prefer them 1 Mark post hole positions 2 Install post 3 Install deck 4 Install deck clamp 5 Install pipe clamp 6 Install panel slide guard ar...

Page 42: ...Page 148 1 2 4 3...

Page 43: ...Page 149 5 6 8 7...

Page 44: ...ir and could be hazardous Copy this page and explain R ratings on reverse side Equipment 36 deck Transfer station Crawl tunnel Alpha panel Guard wall with wheel Triple rail slide Slide guard Deck clam...

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