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ITEM # GEN4000IOF Portable Gas Fuel Inverter Generator  

 

 

 

16 

                                                                                      

   

Even though Generator has an overall rated wattage of 3500, do not attempt to draw more than 20 AMPS from any set of two receptacles 

of the 120 Volt outlets. Draws higher than 20 Amps will damage this generator and void the warranty.

 

 

Turn on the connected electrical devices beginning with the device with the highest rated wattage requirement and then each additional device with 

the next lower rated wattage requirement. 

                                                                                

 

Do not connect 50Hz or 3-phase loads to this generator.

 

 
                                                                                

   

Do not secure the generator with a chain or rope, which would prevent it from being moved in an emergency.

 

 

To Plug Items Into the Generator 

1. Allow the engine to run for several minutes after it has been started. 

2. Confirm that the electrical device is switched off prior to plugging it into this generator.  

4. Turn on the connected electrical devices beginning with the device with the highest rated wattage requirement and then each additional device 

with the next lower rated wattage requirement. 
 

SOME NOTES ABOUT POWER CORDS 

Long or thin cords can require more wattage from a generator to power an electrical device. Figure 6 shows the recommended cords according to 
the power requirement of the electrical device. When using cords that exceed these specifications, allow for the electrical device to have a slightly 
higher rated wattage requirement. 

 

Device Requirements 

Max. Cord Length (ft) by Wire Gauge 

Amps 

Watts (120V) 

Watts (240V) 

#8 wire 

#10 wire 

#12 wire 

#14 wire 

#16 wire 

2.5 

300 

600 

NR 

1000 

600 

375 

250 

600 

1200 

NR 

500 

300 

200 

125 

7.5 

900 

1800 

NR 

350 

200 

125 

100 

10 

1200 

2400 

NR 

250 

150 

100 

50 

15 

1800 

3600 

NR 

150 

100 

65 

NR 

20 

2400 

4800 

175 

125 

75 

50 

NR 

25 

3000 

6000 

150 

100 

60 

NR 

NR 

30 

3600 

7200 

125 

65 

NR 

NR 

NR 

40 

4800 

9600 

90 

NR 

NR 

NR 

NR 

 

Figure 6 - Maximum Extension Cord Lengths by Power Requirement 

OVERLOAD INDICATOR LIGHT  

The overload indicator light flickers when an overload of a connected electrical device is detected. This situation shall not be kept for a long time and 
it just needs to decrease the loads to its normal range and the overload indicator light will go off. 
 

When the load is detected to exceed the maximum power or the AC output voltage is reduced, the overload indicator light will come on and the 
electronic breaker will then activate, stopping power to the generation in order to protect the generator and any connected electric devices. The 
output pilot light (Green) will be off, the overload indicator light will turn RED.   
(a) 

Turn off any connected electric devices 

(b) 

Reduce the total wattage of connected electric. 

(c) 

Check for blockages in the cooling air inlet, muffler air exhaust pipe opening and the control unit. 

(d)    

After inspection, press the reset button to restore the power supply of the generator. 

NOTE:  The generator AC output automatically resets when the engine is stopped and then restarted. 
NOTE:  The overload indicator light may come on for a few seconds at first when using electric devices that require a large starting current, such as 
a compressor or a submergible pump. However, this is not a malfunction. 

 
ECONOMY CONTROL SWITCH  

When the economy control switch is turned ON, the economy control unit control the engine speed according to the connected load. The results are 
better fuel connection and less noise.  
 

 
 

Summary of Contents for GEN4000IOF

Page 1: ...ccur We reserve the right to change this product at any time without prior notice IF THERE IS ANY QUESTION ABOUT A CONDITION BEING SAFE OR UNSAFE DO NOT OPERATE THIS PRODUCT If you experience a proble...

Page 2: ...22 ounces Fuel Capacity 4 5 gallon Fuel Type Unleaded Gasoline Only 87 rating or higher 3 800 RPM Mobility Kit Not Available If you are using a generator 3 000 feet above sea level it may not functio...

Page 3: ...erify Oil Level 13 Step 2 Verify Gas Level 13 Step 3 Ground The Generator 13 STARTING THE GENERATOR 14 USING THE GENERATOR 15 AC Usage 15 Overload Indicator 16 Economy Control Switch 16 AC Parallel 17...

Page 4: ...ian to come to the owner to make the warranty repair or pay for the repair to be made at a local non authorized service center The provisions of this paragraph apply only for the contiguous states exc...

Page 5: ...Monoxide Gas When in operation the exhaust from this generator contains poisonous carbon monoxide gas Carbon monoxide gas is both odorless and colorless AND may be present even if you do not see or s...

Page 6: ...grees Fahrenheit 65 Degrees Celsius Do not touch hot surfaces Observe all warning placards on this generator denoting hot surfaces Allow this generator to cool for several minutes after use before tou...

Page 7: ...ITEM GEN4000IOF Portable Gas Fuel Inverter Generator 7...

Page 8: ...ITEM GEN4000IOF Portable Gas Fuel Inverter Generator 8 In addition to the previously described safety information familiarize yourself with all safety and hazard placards on this generator...

Page 9: ...enerator 9 PACKAGE CONTENTS The following item is supplied with this Generator Verify that it is included STOP If there are missing items call 1 866 460 9436 Monday Friday 8 AM 4 PM Central Time for c...

Page 10: ...ITEM GEN4000IOF Portable Gas Fuel Inverter Generator 10 GENERATOR COMPONENTS Observe the locations and functions of the various components and controls of this generator...

Page 11: ...IF THE GENERATOR WILL NOT START DOUBLE CHECK THAT THE OIL LEVEL IS COMPLETELY FULL AND ALMOST OVERFLOWING This generator requires engine oil to function Engine oil is a major factor affecting engine p...

Page 12: ...TE Because gasoline can expand do not fill the fuel tank to the very top 4 Securely tighten the fuel tank cap and immediately wipe up any spilled gasoline with a dry cloth Fuel Tank Capacity gallons 4...

Page 13: ...an octane rating of 87 or higher according to Step 2 Add Gasoline of the Using this Generator for the First Time section of this manual Fuel Tank Capacity gallons 4 5 Fuel Type Fresh Unleaded Gasoline...

Page 14: ...s felt Then pull briskly to start the engine Gently return the cord into the generator to avoid damage to the starter or housing Never allow the cord to snap back 7 If the engine fails to start repeat...

Page 15: ...the rated wattage for the generator This generator can run at its surge wattage capacity for only a short time Connect electrical devices requiring a rated running wattage equal to or less than the ra...

Page 16: ...1200 NR 500 300 200 125 7 5 900 1800 NR 350 200 125 100 10 1200 2400 NR 250 150 100 50 15 1800 3600 NR 150 100 65 NR 20 2400 4800 175 125 75 50 NR 25 3000 6000 150 100 60 NR NR 30 3600 7200 125 65 NR...

Page 17: ...black wire on left A and white wire on right B duplicate the same position on the opposite generator 3 Attach both ground connections on both control panels 4 Power up each generator with the Economy...

Page 18: ...dule in Figure 7 Never perform maintenance procedures while this generator is running Allow this generator to cool before commencing any maintenance procedures Keep heat sparks and flame away Improper...

Page 19: ...he oil should be changed after the first 20 hours of operation Subsequently the oil should be changed every 6 months or for every 100 hours of use or when the oil has become contaminated with water an...

Page 20: ...park plug If it is cracked and or chipped discard and install a new spark plug A F7RTC Torch spark plug such as NGK BPR7ES is recommended 4 Measure the spark plug electrode gap with a gauge The gap sh...

Page 21: ...Care section Turn the fuel valve to the off position Disconnect the spark plug Do not obstruct any ventilation openings Do not drop or strike this generator while moving it Store this generator in a c...

Page 22: ...off Pull the fuel line off The carburetor will slide off Turn the carburetor upside down and remove the 10mm bolt on the bottom of the bowl Remove the pin that holds the float on Pull the float up Ins...

Page 23: ...ITEM GEN4000IOF Portable Gas Fuel Inverter Generator 23...

Page 24: ...ITEM GEN4000IOF Portable Gas Fuel Inverter Generator 24 WIRING DIAGRAM...

Page 25: ...ITEM GEN4000IOF Portable Gas Fuel Inverter Generator 25 PARTS DIAGRAM CRANKCASE ASSEMBLY...

Page 26: ...ITEM GEN4000IOF Portable Gas Fuel Inverter Generator 26 CYLINDER HEAD...

Page 27: ...ITEM GEN4000IOF Portable Gas Fuel Inverter Generator 27 CRANKSHAFT PISTON...

Page 28: ...ITEM GEN4000IOF Portable Gas Fuel Inverter Generator 28 CAMSHAFT...

Page 29: ...ITEM GEN4000IOF Portable Gas Fuel Inverter Generator 29 AIR CLEANER...

Page 30: ...ITEM GEN4000IOF Portable Gas Fuel Inverter Generator 30 CARBURETOR...

Page 31: ...ITEM GEN4000IOF Portable Gas Fuel Inverter Generator 31 RECOIL STARTER...

Page 32: ...ITEM GEN4000IOF Portable Gas Fuel Inverter Generator 32 MUFFLER...

Page 33: ...ITEM GEN4000IOF Portable Gas Fuel Inverter Generator 33 GENERATOR...

Page 34: ...ITEM GEN4000IOF Portable Gas Fuel Inverter Generator 34 FUEL TANK...

Page 35: ...ITEM GEN4000IOF Portable Gas Fuel Inverter Generator 35 FRAME...

Page 36: ...ITEM GEN4000IOF Portable Gas Fuel Inverter Generator 36 INVERTER...

Page 37: ...ITEM GEN4000IOF Portable Gas Fuel Inverter Generator 37 CONTROL PANEL...

Page 38: ...ITEM GEN4000IOF Portable Gas Fuel Inverter Generator 38 ELECTRICAL SYSTEM...

Page 39: ...ur failure to ensure the performance of all scheduled maintenance As the power equipment engine owner you should however be aware that Buffalo Corp may deny your warranty coverage if your power equipm...

Page 40: ...e used in the performance of any warranty maintenance or repairs and must be provided without charge to the owner Such use will not reduce the warranty obligations of Buffalo Corp 10 Add on or modifie...

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