Sportsman GEN3500DFI Instruction Manual Download Page 19

Item # GEN3500DFI Portable Dual Fuel Invertor Generator  

 

 

 

19 

SOME NOTES ABOUT POWER CORDS 

 
Long or thin cords can require more wattage from a generator to power an electrical device. Figure 6 shows the recommended cords according to 
the power requirement of the electrical device. When using cords that exceed these specifications, allow for the electrical device to have a slightly 

higher rated wattage requirement. 
 

Device Requirements 

Max. Cord Length (ft) by Wire Gauge 

Amps 

Watts (120V) 

Watts (240V) 

#8 wire 

#10 wire 

#12 wire 

#14 wire 

#16 wire 

2.5 

300 

600 

NR 

1000 

600 

375 

250 

600 

1200 

NR 

500 

300 

200 

125 

7.5 

900 

1800 

NR 

350 

200 

125 

100 

10 

1200 

2400 

NR 

250 

150 

100 

50 

15 

1800 

3600 

NR 

150 

100 

65 

NR 

20 

2400 

4800 

175 

125 

75 

50 

NR 

25 

3000 

6000 

150 

100 

60 

NR 

NR 

30 

3600 

7200 

125 

65 

NR 

NR 

NR 

40 

4800 

9600 

90 

NR 

NR 

NR 

NR 

 

Figure 6 - Maximum Extension Cord Lengths by Power Requirement 

 
 
SWITCHING BETWEEN GASOLINE & PROPANE FUEL 

 
In order to switch between gasoline and propane fuel, you must turn off the current fuel. For example, if using gasoline and you want to switch to 

propane, turn the gasoline Fuel Switch to OFF position and let the engine continue to run until it burns off all remaining gasoline fuel in carburetor. 
Then turn the propane tank ON. If using propane and you want to switch to gasoline, turn the propane tank OFF and turn the gas Fuel Switch ON. 

 

Summary of Contents for GEN3500DFI

Page 1: ...ior notice IF THERE IS ANY QUESTION ABOUT A CONDITION BEING SAFE OR UNSAFE DO NOT OPERATE THIS PRODUCT HAVE QUESTIONS OR PROBLEMS CONTACT CUSTOMER SERVICE FIRST BEFORE RETURNING THIS PRODUCT TO THE RE...

Page 2: ...nd Propane Or Unleaded Gasoline with octane rating 87 or higher This portable generator is not for use with gasoline ethanol blends with over 15 ethanol Do not use E85 fuel 3 600 RPM Mobility Kit Not...

Page 3: ...tep 1 Verify Oil Level 13 Step 2 Verify Gas Level 14 Step 3 Ground The Generator 14 STARTING THE GENERATOR 15 USING THE GENERATOR 16 AC Usage 16 DC Usage 17 USB Usage 17 AC Parallel Terminals 18 STOPP...

Page 4: ...ian to come to the owner to make the warranty repair or pay for the repair to be made at a local non authorized service center The provisions of this paragraph apply only for the contiguous states exc...

Page 5: ...rator s electricity does not feed back into the electric utility power lines WARNING Do not use this generator to provide power for emergency medical equipment or life support devices Carbon Monoxide...

Page 6: ...l tank cap Loosen the cap slowly to relieve pressure in the fuel tank Avoid spilling fuel Do not fill the fuel tank above the upper limit line Gasoline may expand during operation Do not fill to the t...

Page 7: ...Item GEN3500DFI Portable Dual Fuel Invertor Generator 7...

Page 8: ...Item GEN3500DFI Portable Dual Fuel Invertor Generator 8 In addition to the previously described safety information familiarize yourself with all safety and hazard placards on this generator...

Page 9: ...t all items are included STOP If there are missing items call 1 866 460 9436 Monday Friday 8 AM 4 PM Central Time for customer service Item List DC connector wires for charging 12 Volt automotive type...

Page 10: ...uit Protector 9 Engine Power Switch 10 120 Volt AC Outlet 11 DC Circuit Protector 12 12 Volt DC Outlet 13 Grounding Terminal 14 120 Volt RV Outlet 15 Smart Throttle 16 LP gas inlet 17 Parallel Ports A...

Page 11: ...START DOUBLE CHECK THAT THE OIL LEVEL IS COMPLETELY FULL AND ALMOST OVERFLOWING This generator requires engine oil to function Engine oil is a major factor affecting engine performance and service lif...

Page 12: ...el tank cap may be tight and difficult to unscrew 3 Slowly add fresh unleaded gasoline with an octane rating 87 or higher to the fuel tank Be careful not to fill the fuel tank above the upper limit li...

Page 13: ...the previous section titled Using the Generator for the First Time of this manual If not review this section now Step 1 Verify Oil Level It is important to check the oil level in the engine crankcase...

Page 14: ...refueling Do not overfill the fuel tank Always check for fuel spills and immediately wipe them up Spilled fuel is a fire hazard and causes environmental damage IMPORTANT Use only fresh UNLEADED gasol...

Page 15: ...to the off position 4 Pull the choke lever towards you 5 Set the engine switch to the on position 6 Slowly pull on the recoil starter handle shown in Figure 4 until a slight resistance is felt Then pu...

Page 16: ...l have a total wattage less than or equal to the rated wattage for the generator This generator can run at its surge wattage capacity for only a short time Connect electrical devices requiring a rated...

Page 17: ...r several minutes after it has been started before plugging in a USB cable for charging Engine Overload Indicator Light If the engine overload indicator light comes on the generator s wattage amperage...

Page 18: ...ectrical rating for startup 1 Have both generators ready to operate 2 Plug in BOTH parallel cables FIRST If you attach black wire on left A and white wire on right B duplicate the same position on the...

Page 19: ...00 NR 500 300 200 125 7 5 900 1800 NR 350 200 125 100 10 1200 2400 NR 250 150 100 50 15 1800 3600 NR 150 100 65 NR 20 2400 4800 175 125 75 50 NR 25 3000 6000 150 100 60 NR NR 30 3600 7200 125 65 NR NR...

Page 20: ...reduce air pollution Perform maintenance checks and procedures according to the schedule in Figure 7 Never perform maintenance procedures while this generator is running Allow this generator to cool...

Page 21: ...be changed after the first 20 hours of operation Subsequently the oil should be changed every 6 months or for every 100 hours of use or when the oil has become contaminated with water and or dirt To...

Page 22: ...e spark plug If it is cracked and or chipped discard and install a new spark plug A F7RTC spark plug such as NGK BPR6ES is recommended 4 Measure the spark plug electrode gap with a gauge The gap shoul...

Page 23: ...Care section Turn the fuel valve to the off position Disconnect the spark plug Do not obstruct any ventilation openings Do not drop or strike this generator while moving it Store this generator in a...

Page 24: ...off Pull the fuel line off The carburetor will slide off Turn the carburetor upside down and remove the 10mm bolt on the bottom of the bowl Remove the pin that holds the float on Pull the float up In...

Page 25: ...Item GEN3500DFI Portable Dual Fuel Invertor Generator 25...

Page 26: ...Item GEN3500DFI Portable Dual Fuel Invertor Generator 26 PARTS DIAGRAM...

Page 27: ...Item GEN3500DFI Portable Dual Fuel Invertor Generator 27 PARTS DIAGRAM...

Page 28: ...Item GEN3500DFI Portable Dual Fuel Invertor Generator 28 PARTS DIAGRAM Valve Assembly...

Page 29: ...Item GEN3500DFI Portable Dual Fuel Invertor Generator 29 PARTS DIAGRAM...

Page 30: ...Item GEN3500DFI Portable Dual Fuel Invertor Generator 30 PARTS LIST...

Page 31: ...uled maintenance As the power equipment engine owner you should however be aware that Buffalo Corp may deny your warranty coverage if your power equipment engine or a part has failed due to abuse negl...

Page 32: ...repairs and must be provided without charge to the owner Such use will not reduce the warranty obligations of Buffalo Corp 10 Add on or modified parts that are not exempted by the Air Resources Board...

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