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INSTALLING ESCORT

4.2 PRESENTATION AND ASSEMBLY OF THE DIFFERENT ACCESSORIES FOR ESCORT HANDRAILS

Jointing piece for straight lengths

Always ensure that brackets are as close to

the jointing piece as possible. The distance

between the bracket and joint must not

exceed 50 mm.

Fastened with

2.5-mm Allen screws

Bactericidal joint

PVC jointing piece

Joining internal / external angle pieces with straight lengths

Joining made-to-measure angle pieces with straight lengths

Always ensure that brackets are as close to the internal /

external angle piece as possible. The distance between the

angle piece and bracket must not exceed 50 mm.

Bactericidal joint

Bactericidal joint

PVC internal / external

angle piece

PVC made-to-

measure angle piece

Fastened with

2.5-mm Allen screws

Fastened with

2.5-mm Allen screws

HANDRAILS

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Summary of Contents for ESCORT

Page 1: ...wall protection spm international com INSTALLATION PROCEDURES WALL PROTECTIONS HANDRAILS ...

Page 2: ...5 2 Preparing LINEA TOUCH and TOUCH handrails 46 5 3 Fixing LINEA TOUCH and TOUCH handrails 47 6 STARLINE HANDRAILS 49 51 6 1 Presentation and assembly of the different accessories for STARLINE handrails 49 6 2 Preparing STARLINE handrails 50 6 3 Fixing STARLINE handrails 51 7 ESCORT DUO AND LINEA DUO HANDRAILS 52 54 7 1 Presentation and assembly of the different accessories for ESCORT DUO and LIN...

Page 3: ...ER type plugs 8 mm diameter for 6 mm screws SOLID BRICK AND OLD WALLS FISCHER type plugs 8 mm diameter for 6 mm screws HOLLOW PLASTER TILES CELLULAR CONCRETE FISCHER type plugs 8 mm diameter for 6 mm screws If the area is subject to heavy traffic add an extra wood or metal stud in the partition to withstand a vertical and horizontal pressure level of 100 kg between two brackets If installing the h...

Page 4: ...EXTENDED AND CURVED WALL RETURN INTERNAL EXTERNAL ANGLE PIECE ESCORT PVC Alu 22 mm PVC Alu 4 mm PVC Alu 82 mm PVC Alu Internal 122 mm External 2 mm STARLINE PVC Alu 17 mm PVC Alu 85 mm PVC Alu Internal 132 mm External 2 mm PERFORMER 2 PVC 7 mm Alu 16 mm PVC 106 mm Alu 86 mm External PVC 3 mm External Alu 23 mm LINEA TOUCH AND TOUCH PVC Alu 12 mm PVC Alu 25 mm PVC Alu 82 mm PVC Alu 188 mm PVC Alu I...

Page 5: ...hing the sliding saw Made to measure angle pieces can be cut with a mitre saw Mount the angle piece onto a section of profile to hold it steady while cutting and thereby maximise safety Make sure that you position the angle piece correctly to cut it on the radius A slightly oblique cut will cause mounting problems by altering the dimensions of the contact surfaces 4 1 PRESENTATION OF THE DIFFERENT...

Page 6: ...crews Bactericidal joint PVC jointing piece Joining internal external angle pieces with straight lengths Joining made to measure angle pieces with straight lengths Always ensure that brackets are as close to the internal external angle piece as possible The distance between the angle piece and bracket must not exceed 50 mm Bactericidal joint Bactericidal joint PVC internal external angle piece PVC...

Page 7: ... between the angle piece and bracket must not exceed 50 mm Bactericidal joint PVC flat endcap PVC endcap Fastened with 2 5 mm Allen screws Fitting blanking plugs Blanking plugs are used in sectors with stringent hygiene requirements and provide a bactericidal finish for wall returns Blanking plug press fitted for wall returns MG040NOR OER Bactericidal joint PVC wall return Fastened with 2 5 mm All...

Page 8: ...as close to the internal external angle piece as possible The distance between the angle piece and bracket must not exceed 50 mm Always ensure that brackets are as close to the angle pieces as possible The distance between the angle piece and bracket must not exceed 50 mm Fastened with 2 5 mm Allen screws Bactericidal joint Rotates about a 45 axis PVC Rapid Angle MG040 AM1 INSTALLING ESCORT HANDRA...

Page 9: ...n neck with 70 mm rose MG040INB S03 821 mm 786 mm 60 mm full bracket MG040SAA SP 810 mm 40 mm reduced bracket MG040SAA SR 845 mm 60 mm dual height full bracket MG040SAA SDH 800 mm 725 mm 80 mm quick removable perforated bracket MG040SAA SDE 845 mm 40 mm quick removable reduced bracket MG040SAA SDR 845 mm Closer 55 80 40 Slide the brackets into the groove of the aluminium profile Position the end b...

Page 10: ...rvals in heavy traffic areas or on lighter wall surfaces such as plasterboard Use a spirit level to check that the handrail is horizontal and then mark the holes to be drilled for each bracket on the wall Now use a suitable drill bit to drill into the wall The diameter of the drilled hole may vary according to the type of wall refer to the methods for installing handrails in Section 2 When drillin...

Page 11: ...es Once the wall return has been assembled and the handrail fixed use the mark beneath the wall return as a reference point for drilling the hole Once the mark has been pencilled on the wall remove the wall return from the handrail and mark a point 22 mm vertically above the reference point as the centre for the hole to be drilled Drill plug and screw the support piece to the wall Place the wall r...

Page 12: ...he aluminium profile using a 2 5 mm Allen key Then insert the accessories endcaps wall returns jointing pieces etc into the profile and secure with the pre fitted screws until they are flush and hold the accessory in place Refer to Sections 3 1 and 3 2 on how to calculate the cutting lengths for the profiles Once the profiles have been cut to length 2 5 mm Allen fastening screw 2 5 mm Allen fasten...

Page 13: ...mm 40 40 42 98 24 80 40 80 40 42 85 57 129 20 mm refined bracket ME000ANO S1 40 40 70 118 5 42 90 Swan neck with 70 mm rose ME000INB S03 40 129 42 98 20 80 40 80 40 42 85 57 40 80 mm reinforced bracket MR000ANO S2 55 mm bugled bracket ME000ANO S3 40 80 40 37 42 43 57 LINEA TOUCH LINEA TOUCH TYPE OF BRACKET POSITION OF THE MARK FOR A HANDRAIL HEIGHT AT 900 MM 20 mm refined bracket ME000ANO S1 802 m...

Page 14: ... heavy traffic areas or on lighter wall surfaces such as plasterboard Use a spirit level to check that the handrail is horizontal and then mark the holes to be drilled for each bracket on the wall Now use a suitable drill bit to drill into the wall The diameter of the drilled hole may vary according to the type of wall refer to the methods for installing handrails in Section 2 When drilling in cle...

Page 15: ...ing handrail lengths In case of a STARLINE handrail with a PVC sheath offset the ends of the aluminium profiles and PVC sheaths to conceal any clearances Joining straight lengths Handrail profile Jointing piece MC090SCO MGT Anodised aluminium assembly wedge MC090SAA CDR PVC endcap MC090 EB PVC band Lower PVC sheath Bactericidal joint 2 mm thick PVC band grip piece PVC wall return MC090 ER Handrail...

Page 16: ... the profile and secure with the pre fitted screws until they are flush and hold the accessory in place Assemble the profile and accessories using a self tapping screw or 3 mm diameter rivet Position the screw or rivet 10 mm from the end Bactericidal joint PVC wall return PVC band grip piece Handrail with a PVC sheath M3 self tapping screw Bactericidal joint PVC wall return PVC band grip piece Han...

Page 17: ... Once each wall section has been marked out fix the handrail to the wall using the method shown for ESCORT handrails Section 4 4 TYPE OF BRACKET POSITION OF THE MARK FOR A HANDRAIL HEIGHT AT 900 MM 80 mm perforated bracket MC090SAA S2 800 mm 40 mm reduced bracket MC090SAA SR 800 mm 80 mm quick removable perforated bracket MC090SAA SD2 800 mm 30 38 100 90 50 50 Solid colour PVC band 1 mm thick Alle...

Page 18: ...ance must not exceed 100 mm Then drill the holes for the fixing spacers every 800 mm to 1 000 mm depending on the expected level of traffic in the area 7 1 PRESENTATION AND ASSEMBLY OF THE DIFFERENT ACCESSORIES FOR ESCORT DUO AND LINEA DUO HANDRAILS 7 ESCORT DUO AND LINEA DUO HANDRAILS Presentation Smooth PVC profile Wall return 90 internal external angle piece Bactericidal joint Continuous alumin...

Page 19: ...diameter M5 in the grooved line of the aluminium rail and countersink the holes to conceal the screw heads Assemble the profiles together 7 3 FIXING ESCORT DUO AND LINEA DUO HANDRAILS Hold the handrail against the wall leaving a space of at least 30 mm between the end of the handrail and the edge of the wall This space means that finishing accessories can be replaced without having to remove the e...

Page 20: ...r surface the drilling height is 800 mm Drill the holes marked on the wall Insert the plugs Fix the rail with its fixing spacers starting at each end the PVC sheathes have not yet been installed as shown in the diagram Clip the upper PVC sheath and then the lower PVC sheath INSTALLING ESCORT DUO AND LINEA DUO HANDRAILS ...

Page 21: ...eturn Begin by placing the wall return and the bactericidal joint on one side of the aluminium profile Check that the wall return is perpendicular to the aluminium profile before fixing Attach the wall return using a 3 mm self tapping screw in the aluminium profile The self tapping screw must be positioned 10 mm from the end of the wall return Clip the PVC profile onto the aluminium rail and slide...

Page 22: ...hs of PERFORMER 2 handrails can be joined with a single piece that aligns and secures the joint The jointing piece is fixed to the aluminium rail with two 5 mm socket screws In case of a PERFORMER 2 handrail offset the ends of the aluminium and PVC profiles to conceal any clearances On the other side of the rail Place the joint and the required accessory endcap or wall return on the other side of ...

Page 23: ...he edge of the wall as close as possible to the wall return Drill and plug the wall hold the spacer against the wall insert the screw and then tighten Set the spacers every 800 mm 600 mm in heavy traffic areas 8 3 FIXING PERFORMER 2 HANDRAILS Insert the snap fixing clamps in the spacers Adjust the gap between the wall and the handrail as required and secure in place with the self tapping screw Adj...

Page 24: ...level Mark the hole positions on the wall Drill all the holes marked on the wall while making sure that there is at least 30 mm of thread in the plug available for the fixing screws not supplied Fix the aluminium rail to the wall using a screw at each end but do not tighten Check that all the remaining holes in the rail are aligned with the holes in the wall while keeping the rail aligned with the...

Page 25: ...n the template On the first wall section mark out the mounting height for the handrail Position the assembly against the wall over the height marks and then hold the brackets on the template against the opposite wall This method makes it easier to keep the assembly steady Mark the bracket fixing holes on the wall using a spirit level to check that the assembly is horizontal Rest the assembly on th...

Page 26: ... will need to be fitted to the access cover Quick removable brackets come with an assembly wedge that can be clamped into the groove in the aluminium rail with a 3 mm Allen key Rapid Access articulated link adaptable angle piece to provide access to service ducts This accessory replaces the assembly wedge on one of the sides and allows the handrail to be partially removed 11 ADJUSTMENT SHIM FOR ES...

Page 27: ... holes of the assembly wedges by using the wedges outline Drill the holes diameter M5 in the grooved line of the aluminium rail and countersink the holes to conceal the screw heads Assemble the profiles together The upper PVC profile is the same length as the aluminium profile The lower PVC protection rail measures at least 60 mm more than the aluminium profile to allow access to the screws for re...

Page 28: ...E LINEA TOUCH and TOUCH handrails Important for curvature radii below 2 metres curved handrails are wall mounted using reduced width brackets 13 INSTALLING CURVED HANDRAILS 20 mm refined bracket LINEA TOUCH ME000ANO S1 40 mm reduced bracket ESCORT and STARLINE MG040SAA SR or MC090SAA SR TECHNICAL SOLUTIONS Internal assembly wedge 80 mm slides inside the aluminium profile Loosen with an Allen key E...

Page 29: ...g non recommended products test on an offcut Reactions may differ depending on the colour of the product and the solvents used Do not leave products exposed to sunlight Excessive increases in temperature could lead to changes in colour and or deform the product The following products are recommended for cleaning Ammonia Ethanol Isopropyl alcohol Products MUST NOT BE CLEANED with a scouring pad suc...

Page 30: ...34 39 40 10 e mail export spm fr GERMANY Webamed Spm Gmbh Tel 49 2351 954550 Fax 49 2351 954580 e mail info webamed spm de webamed spm de ITALY Gerflor S p A Tel 39 02 90 40 10 Fax 39 02 90 42 74 84 e mail gerfloritalia gerflor com LATIN AMERICA Brazil Gerflor América Latina Tel 55 11 38 48 20 20 e mail gerflor gerflor com br MIDDLE EAST Gerflor Middle East Tel 966 13 847 1779 Fax 966 13 847 1781 ...

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