background image

12

Maintenance

Only proper maintenance can ensure constant performance, reduction in wear and thus, 
a decrease in operating costs and an increase in service life. 

AIR BAND SAW 

SERVICE LIFE 

 and 

PERFORMANCE

 of the Air band saw are determined by 

a)  Degree of air purity 

     Blow the air hose clear before connecting it to the saw.
     Install dirt and water separators upstream of the saw, if it is not possible 
     to prevent the formation of rust and water condensation in the air distribution lines. 

b) Lubrication 

     The motor must be lubricated by a line oiler or service unit. 
     Fill the lubricator with resin- and acid-free „SAE 5 W“ to „SAE 10 W“ oil. 
     Heavy oils will cause the vanes to stick, thereby making the motor difficult to start 
     and impairing its performance. 
     Optimum lubrication significantly prolongs service life. We therefore 
     highly recommend to install service units (combined filters, regulators and 
     lubricators) upstream of the saw.  

c) Maintenance 

     Regularly check and clean the air inlet screen. 
     Replace wear parts - in particular the motor vanes - when necessary. 

Vanes are considerd worn if their width is less than 9.7 mm (3/8“)

ELECTRIC BAND SAW: 

For your continued safety and electrical protection, brush inspection and replacement 

 

on this tool should ONLY be performed by an Authorized CS Unitec Service Station. 

At approximately 100 hours of use, take or send your tool to your nearest authorized 

 

CS Unitec Service Station to be thoroughly cleaned and inspected.  Have worn parts 

 

replaced and lubricate with fresh lubricant.  Have new brushes installed, and test the 

 

tool for performance. 

Any loss of power before the above maintence check may indicate the need for 

 

immediate servicing of your tool.  DO NOT CONTINUE TO OPERATE TOOL 

 

UNDER THIS CONDITION.  If proper operating voltage is present, return your tool 

 

to the service station for immediate service. 

Keep Tool Clean

     Periodically blow out all air passages with compressed air. 

Caution:  Wear safety glasses while using compressed air. 

 Remove wax and chip buildup from drive pulleys and blade guides. 

     All plastic parts should be cleaned with soft damp cloth. 

Never

use solvents 

     to clean plastic parts. They could possibly dissolve or otherwise damage the  
     material.   

    After use, clean the saw. Rinse it with light oil or provide alternate corrosion 
    protection after having worked in wet surroundings. 

Summary of Contents for 5 6047 0010

Page 1: ...0010 Stainless Steel Electric Band Saw Manufactured by SPITZNAS GmbH POSTFACH 11 02 09 42530 VELBERT GERMANY DISTRIBUTED CS UNITEC INC Toll Free 800 700 5919 Web www csunitec com BY 22 Harbor Avenue Tel 203 853 9522 Email Info csunitec com Norwalk CT 06850 Fax 203 853 9921 ...

Page 2: ... 6 1 Spare Parts Lists and Sectional Drawings Chapter 1 Safety Instructions Make sure that you are familiar with the Safety Instructions before operating the SPITZNAS Band Saw Chapter 2 Technical Data of the Pneumatic Band Saw and Electric Band Saw Chapter 3 Scope of Delivery and Accessories Chapter 4 Use and Cutting Hints of the Band Saw Chapter 5 Operating Instructions and Maintenance Chapter 6 ...

Page 3: ...Wear a hard hat ear protectors and safety glasses Wear non slip gloves to protect your hands Wear safety boots to protect feet and legs 5 Always disconnect power hose before attaching a saw band or working on the saw To disconnect Electric Motor unplug the cord from the pwoer outlet To disconnect Air Motor shut main air hose valve Open air valve to decompress hose before disconnecting it 6 Do not ...

Page 4: ...e tools should electrically malfunction or breakdown grounding provides a low resistance path to carry electricity away from the user 2 Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded 3 Don t expose power tools to rain or wet conditions Water entering a power tool will increase the risk...

Page 5: ...Air Connection R 1 2 female ID of Hose minimum Standard Air Pressure 60 to 90 PSI Air Consumption at P 1 0 kW 23 CFM at 60 PSI 42 CFM at 90 PSI Motor Output 1 3 HP Noise Level Free Speed measured in a distance of 1m 83 8 dB A at 60 PSI 87 3 dB A at 90 PSI This motor is rated A C only Do not use D C current otherwise serious damage will occur Electric Band Saw No 5 6047 0010 Motor 120 VAC 50 60 HZ ...

Page 6: ...ir B a n d S a w D e scrip t io n P a rt N o 1 Ban d S aw H ead 7 1 4 d ia 5 6 0 3 1 8 0 0 0 2 Ban d S aw M o to r 1 3 H P 5 6 0 3 7 0 0 2 0 3 S aw Blad e 1 0 1 4 T P I 9 2 5 0 6 0 2 3 0 Additional Saw Blades Description Part No 1 Saw Blade 8 TPI 9 2506 0200 2 Saw Blade 14 TPI 9 2506 0220 3 Saw Blade 10 14 TPI 9 2506 0230 4 Saw Blade 8 12 TPI 9 2506 0240 Accessories Description Part No 1 Handle 5 ...

Page 7: ...ng of the band results in shorter saw band life If the saw band binds or jams in the cut shut off the motor and disconnect the air supply Free the saw band carefully CAUTION Stay clear of end pieces that may fall down after being cut off At completion of cut do not allow saw to fall against your body the work or any person nearby x When finishing a cut back off on feed force to prevent stalling th...

Page 8: ...le Cause x Material to be cut is not firmly held Clamp the material near the cutting location x Fixed TPI instead of variable Exchange saw band Problem Motor does not start Probable Cause x Low air pressure or volume Check compressor and air hose valves as well as air inlet screen for pollution x Iced exhaust Wait until ice free use anti freeze lubricant x Vanes sticky Put air tool oil into air in...

Page 9: ...pulleys and then from guide B C A 3 Before installing a new saw band clean chips and wax which may have accumulated on guide and tire pulleys 4 To install saw band Before installing the saw band check ease of guide bearings Make sure teeth point in the right direction see below Install saw band in guides and then position on pulleys Turn adjustment handle counter clockwise as far as it will go Clo...

Page 10: ... may result Warning LIQUID COOLANTS CAN INCREASE THE RISK OF ELECTRICK SHOCK Use only stick wax to lubricate the blade CS Unitec s Lube Wax is availabe as an accessory and is recommended when cutting aluminum brass and thick materials Cast iron should be cut dry With the saw running apply the wax momentarily to both sides of the blade Reapply wax intermittently as needed Warning EXCERISE EXTREME C...

Page 11: ...y Refer to the specification plate on your tool to proper voltage and current rating CAUTION Do not operate your tool on a current on which the voltage is not within correct limits Do not oeprate tools rated A C on only D C current To do so may seriously damage the tool EXTENSION CORD SELECTION If an extension cord is used make sure the conductor size is large enough to prevent excessive voltage d...

Page 12: ...nsiderd worn if their width is less than 9 7 mm 3 8 ELECTRIC BAND SAW For your continued safety and electrical protection brush inspection and replacement on this tool should ONLY be performed by an Authorized CS Unitec Service Station At approximately 100 hours of use take or send your tool to your nearest authorized CS Unitec Service Station to be thoroughly cleaned and inspected Have worn parts...

Page 13: ...t front motor component consisting of thrust collar 16 Belleville spring 17 and shaft seal ring 20 with ring 19 Touch the motor housing softly to a wooden surface to pull out inner motor parts Pull off end plate 12 with bearing 13 snap ring 14 and spacer 15 from rotor 10 and take out locking pin 8 Disassemble snap ring 14 and take out bearing 13 Remove cylinder bushing 6 and vanes 11 Pull off end ...

Page 14: ...ing pulleys 7 and 40 before connecting the motor For disassembly of the gearbox undo screws 12 and remove pulley 7 Disassembly of the Gearbox Pull off planet carrier 9 Take out all gearbox stages and remove planetary wheels 5 8 11 and needle bearings 4 7 0 Take out bearing 14 Remove snap rings 15 and pull out bearing ring 12 with second bearing 14 Separate pinion 20 21 from planet carrier 3 6 Reas...

Page 15: ......

Page 16: ......

Page 17: ......

Page 18: ......

Reviews: