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SERVICE MANUAL

XBR25
XBR55

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Summary of Contents for XBR25

Page 1: ...SERVICE MANUAL XBR25 XBR55 ...

Page 2: ...arness for voltage 4 Procedure 3 Check for DC voltage from console 4 Procedure 4 Tighten seat carraige 5 Procedure 5 Engineering mode 6 XBR Series Warranty Contacting Technical Service 7 Treadmill Warranty 8 Warranty Policy 9 Parts Order Form 10 Warranty Labor Credit Form 11 XBR25 Exploded view 12 Parts list 13 15 XBR55 Exploded view 16 Parts list 17 20 2 ...

Page 3: ...C voltage using volt meter procedure 1 3 Remove the console and test the wire harness with a volt meter for DC voltage procedure 2 4 Make sure all wires are plugged into the controller securely 3 1 Remove side covers to access the controller 2 Check for DC voltage where main harness plugs into controller procedure 3 MECHANICAL SYSTEM Loose seat carraige 1 See procedure 4 ...

Page 4: ... test for DC voltage 3 3 Leave the harness connected to the controller and put the leads on the 2nd and 5th wires You will probably need to remove some of the glue from the back of the harness 3 4 Press start and set the resistance to level 1 As you increse the resistance you should see the voltage reading increase as well 3 5 If the reading is not going up as you go up in resistance the problem i...

Page 5: ... Press down on A with an 11mm wrench 3 While pressing down on A tighten the nyloc nut B 4 Use this procedure on all 4 seat wheel assemblies There are two wheels on each assembly By pressing down on A you are turning the assembly so that the inside wheel which is connected to B is pressed to the top of the track while the outer wheel which is connected to A remains pressed to the bottom of the trac...

Page 6: ...h segment or LED Look to see if there are any burned out or not working Functions Sleep Mode On Off Press ENTER to turn on or off Pause Mode On Off Press ENTER to turn on or off Odometer Reset Press ENTER to reset Units English Metric Press ENTER to change Beep Sound On Off Press ENTER to turn on or off Brake Test Press ENTER to begin the test Bike or Elliptical Press ENTER to switch from one to t...

Page 7: ...her method you must pay for shipping CUSTOMER SERVICE Call 800 258 4555 Calling from Store Location Dial 1 to reach the first available technician or select the extension number for a particular technician You must have the serial number of the machine when you call Charles Wood Customer Support ext 626 Terry Jordan Customer Support ext 627 Kevin Thomas Customer Support ext 628 Nathan Price Custom...

Page 8: ...esponsibilities include providing new or remanufactured parts at Spirit s option and technical support to our independent dealers and servicing organizations In the absence of a dealer or service organization this warranty will be administered by Spirit directly to a consumer An extended warranty period applies to the following components Home use XBR25 XBR55 Labor 1 Year 2 Years Frame weldments L...

Page 9: ...hich 1 Parts required for return are not returned to Spirit within 30 days 2 All paperwork is not completed or returned 3 Spirit confirms that work was not completed Warranty Labor Reimbursement Policy Spirit has established a set of guidelines that are fair to both independent service companies and to Spirit Our policy on labor warranty reimbursement is simple we pay a one time flat completion fe...

Page 10: ... be assumed that the part order is for stock We encourage all dealers to stock parts Spirit will always be fair to all dealers on credit for parts Spirit reserves the right to subject parts returns to a 20 restocking fee if Spirit determines that the dealer has excessively ordered parts randomly to repair a problem Buyer Signature_____________________________ Date____________ Shipping Instructions...

Page 11: ...epair Model Serial Number Owner s Name Owner s Address Selling Dealer Selling Dlr Acct Number Problem Repair Done Phone Number With Area Code Date Sold FACTORY USE ONLY QUANTITY PART NUMBER PART DESCRIPTION WTY TEST RESULTS UNIT PRICE WORK ORDER INVOICE TOTAL LABOR _________________________________________ WARRANTY ADMINISTRATOR TRIP LABOR Authorization No ___________________________ FAX TO SPIRIT...

Page 12: ...12 XBR25 Exploded View ...

Page 13: ... 19 5 Deflector Fan Grill 000983 19 6 Fan GrillAnchor 000807 19 7 Fan Motor 000808 19 8 Fan Power Switch 000982 19 11 Interface Daughter Board X 19 12 Heart Rate Receiver 002149 19 15 Console PCB Board X 19 16 Console Rubber Key 20 330 X 10 Drive Pulley 000908 22 25 X 15M M Foot Pad Leveler 010124 23 32 1 8T _End Cap Seat Handlebar 002015 24 25 4 2 0T _End Cap Front Handlebar 25 38_Seat Wheel Assy...

Page 14: ...00063 66 1 4 x 3 4 _Hex Head Screw 030097 67 3 8 x4 _Hex Head Screw 030049 68 5 16 x15_Hex Head Screw 022803 71 3 8 1 3 4 _Hex Head Screw 030046 72 1 4 x13x1T_Flat Washer 000078 73 1 4 x19x1 5T_Flat Washer 022919 75 17x 23 5 x 1T_Flat Washer 022975 76 5 16 x 19 x 1 5T_Flat Washer 030045 77 3 8 x 19 x 1 5T_Flat Washer 000076 78 5x16x1 5T_Flat Washer 79 8x 18x3T_Curled Lock Washer 030043 80 1 4 _Spi...

Page 15: ...ead Screw Driver 023091 115 M5Allen Wrench 000089 116 Pedal L 002105 117 Pedal R 002106 120 Pedal Strap L 002057 121 Pedal Strap R 002058 122 Drink Bottle 030059 123 Chest Strap 022675 124 3 5x32 m m_Self Tapping Screw 000914 125 Plastic Seat Carriage Cover 002152 126 HGP Wire Grommet 002060 127 5 16 16 1T_Flat Washer 129 M6_Nyloc Nut 002126 131 AC Transformer Adapter 002107 132 14 15mm Wrench 030...

Page 16: ...16 XBR55 Exploded View ...

Page 17: ...ttom Console Cover 006063 19 3 SPIRIT LOGO P020029 002131 19 5 Deflector Fan Grill 000983 19 6 Fan Grill Anchor 000807 19 7 Fan Motor 000808 19 8 Fan Power Switch 000982 19 11 Interface Daughter Board X 19 12 Heart Rate Receiver 002149 19 15 Console PCB Board 19 16 Console Rubber Key 20 Drive Pulley 000908 22 Foot Pad 010124 24 25 4 2 0T _Button Head End Cap 002016 25 Seat Wheel Aluminum Axle Seat...

Page 18: ...Mount 010083 61 Seat Bottom Cushion 002047 63 Mesh Seat Back 002048 64 Foam Front Handle Bar 002049 65 3 8 x 2 1 4 _Hex Head Screw 000063 66 1 4 x 3 4 _Hex Head Screw 030097 67 3 8 x4 _Hex Head Screw 030049 68 5 16 x15_Hex Head Screw 022803 69 5 16 x2 1 2 _Hex Head Screw 030048 70 5 16 x1 3 4 _Hex Head Screw 030047 71 3 8 1 3 4 _Hex Head Screw 030046 72 1 4 x13x1T_Flat Washer 000078 73 1 4 x19x1 5...

Page 19: ...ket Screw 022885 111 M5x10 14 2T_Flat Head Phillips Screw 030034 112 12 14mm Wrench 030036 113 13 15mm Wrench 030035 114 Phillips Head Screw Driver 023091 115 LAllen Wrench 116 Pedal L 002053 117 Pedal R 002054 118 Pedal Foam L 002055 119 Pedal Foam R 002056 120 Pedal Strap L 002057 121 Pedal Strap R 002058 122 Drink Bottle 030059 123 Chest Strap 022675 124 3 5x32 m m _Self Tapping Screw 000914 12...

Page 20: ... Adjustment Switch with earphone cable 150 Adjustment Switch Connecting Cable 002154 151 Adjustment Switch Cable Lower 002155 152 8 20 1T_White Washer 153 13 19 1T_Flat Washer Hardware Kit 002184 Console Overlay 006198 Button Overlay 006199 Part No Description Part 20 ...

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