Spirit 1622778 Service Manual Download Page 8 | Manualshive

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Figure 1 Operational Flowchart

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Summary of Contents for 1622778

Page 1: ...1 16 62 22 27 77 78 8 T Tr re ea ad dm mi il ll l S Se er rv vi ic ce e M Ma an nu ua al l All manuals and user guides at all guides com a l l g u i d e s c o m...

Page 2: ...WARNING ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL OUTLET BEFORE SERVICING THE UNIT All manuals and user guides at all guides com...

Page 3: ...4 B GENERAL INFORMATION 5 1 Console 5 2 Main controller 5 3 Treadmill motor 5 4 Incline motor 5 Operation 7 A WINDOW DISPLAY MODE 7 1 OFF Mode 7 2 READY Mode 7 3 SLEEP Mode 7 4 RUN Mode 7 B FUNCTION...

Page 4: ...eshooting Matrix 14 3 controller debugging form 22 Diagrams and Schematics 23 APPENDIX A 27 1 TREADBELT ADJUSTMENT 27 APPENDIX B 29 1 TREADMILL LUBRICATION 29 APPENDIX C 30 1 RESET SWITCH RESETTING 30...

Page 5: ...nical Layout 23 Figure 4 Main Controller information voltages 24 Figure 5 Function JK1 connector on Main Controller 24 Figure 6 Wiring Diagram 25 Figure 7 Schematic Diagram 26 Figure 8 If Treadbelt sl...

Page 6: ...to activate all functions b Console Interface that controls all functions of the treadmill c Main controller A circuit board that incorporates the DC power supply and takes input from the console and...

Page 7: ...treadmill motor will turn clockwise d If there is DC voltage on the Black wire M the treadmill motor will turn counter clockwise e The higher the voltage the faster the motor turns f The green wire i...

Page 8: ...S Se er rv vi ic ce e M Ma an nu ua al l D De es sc cr ri ip pt ti io on n D De es sc cr ri ip pt ti io on n 6 6 Figure 1 Operational Flowchart All manuals and user guides at all guides com...

Page 9: ...When the treadmill is ON and SAFETY KEY is inserted in console the dot matrix will show SELECT PROGRAM b The LED will light in sequence from manual to H2 c Press START button to start treadmill on Man...

Page 10: ...ge is 0 to 999 c WORK range is 0 to 10 d INCLINE preset value is 0 to 10 e Press UP or DOWN to adjust incline each increment and decrement is 1 3 TIME a TIME is either COUNT UP or COUNT DOWN System pr...

Page 11: ...0 00 to 99 99 c WORK range is 0 00 to 999 9 d COUNT DOWN setup range is 0 10 to 99 90 6 CALORIES a Displays the cumulative calories burned at anygiven time during your workout b DISPLAY range is 0 0...

Page 12: ...d Heart Rate Control 1 2 can set time age and the value of heart rate User Program 1 3 can set time speed and incline Press MODE button for 2 seconds to reset all screen data e Manual button Press Man...

Page 13: ...ogram 1 3 buttons non function h Heart Rate Control 1 2 buttons non function i FAST button Press the button to increase your speed and each increase is 0 1 kph If button is pressed continuously then s...

Page 14: ...adjust SPEED window to 2 3 f Press START button to memorize above setting and enter next section of setting mode g Set Min speed Press FAST or SLOW button to adjust SPEED window to 1 0 h Press START...

Page 15: ...UG THE TREADMILL FROM THE ELECTRICAL OUTLET BEFORE SERVICING THE UNIT 1 GENERAL a Do a visual check of all wiring and connections looking for chafed wires or lose connections b Make sure any wiring is...

Page 16: ...unit 3 Check the voltage of outlet 4 Replace power cord 5 Replace power cord 6 Check if wire is disconnected connect it again 7 Press the small red button to return to original status 8 Replace break...

Page 17: ...tic component beside safe key When press START treadmill doesn t start 1 Motor M or M wire isn t connected into right position 2 Controller is broken No power to motor 3 Motor is broken 4 Treadmill co...

Page 18: ...onds 1 Controller experienced unusual shut down the S_D light will be always bright Controller debugging form 2 Motor wires red black aren t plugged into controller 3 Computer cables not connected pro...

Page 19: ...rple wires got damage replace the wires 8 Replace console SPEED windows display is not 1 0 to 16 0 km Monitor is not calibrated Calibrate the console INCLINE windows display is not 0 to 10 1 Console i...

Page 20: ...t belt in use around treadmill 2 Other magnetic field disturbance 3 Receiver is broken 1 Check for other chest belt use around treadmill 2 Change the position or direction of treadmill 3 Replace with...

Page 21: ...t be used Incline button just can press UP can t press DOWN Incline button just can press DOWN can t press UP 1 The connector of INCLINE CABLE UPPER and CONSOLE not connected properly 2 The connector...

Page 22: ...worn properly 2 Distance is too far and exceeds range of receiver 3 Chest belt battery is weak or dead 1 Check chest belt has proper contact with skin and is oriented correctly 2 User chest belt in fr...

Page 23: ...ngs on motor 2 Front roller bearings are defective 3 Drive belt is misadjusted too tight or too loose 1 Replace with new motor 2 Replace with new front roller 3 Adjust motor position Noise in the rear...

Page 24: ...t of motor exceed 15A the LCD will turn on If LIMIT light is bright for 3 to 5 seconds the S_D light will turn on Loading is too high on belt Operation is not correct motor lock Check mechanical drive...

Page 25: ...g gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 2 23 3 DIAGRAMS AND SCHEMATICS Figure 2 Console Layout Figure 3 Mechanical La...

Page 26: ...d S Sc ch he em ma at ti ic cs s D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 2 24 4 Figure 4 Main Controller information voltages Figure 5 Function JK1 connector on Main Control...

Page 27: ...300mm White Wire 300mm Black Wire CONTROLLER AC1 120V M AC2 120V Com 12 Pink RFMB 15A CONNECTOR Breaker Input Power 110V 60HZ PLUG AC SWITCH Brown 2 6 10 9 7 8 4 5 3 Green Purple Gray White Blue Red...

Page 28: ...an nu ua al l D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 2 26 6 Figure 7 Schematic Diagram All manuals and use...

Page 29: ...too loose Tighten both rear roller adjusting bolts 1 4 turn clockwise using allen wrench 1 4 TURN Figure 9 If tread belt shifts too far to the Right a Set the treadmill speed to 3 5 mph 5 6 km b Tigh...

Page 30: ...the treadmill speed to 3 5 mph 5 6 km b Tighten the left adjusting bolt a 1 4 turn clockwise using allen wrench c Wait 15 seconds if no change turn the right adjusting bolt a 1 4 turn counter clockwis...

Page 31: ...e touch apply one packet of lubricant HOW TO APPLY LUBRICANT 1 Lift one side of treadbelt 2 Pour one half of the lubricant bottle under the center of the treadbelt on the top surface of the treadboard...

Page 32: ...ure 11 Resetting Reset switch 1 RESET SWITCH RESETTING a If the red button of reset switch is tripped it will protrude out from the face of the switch b Press in the red button of the switch c If the...

Page 33: ...REPLACEMENT If your treadmill loses power or will not start check the fuse located on the motor controller DANGER Turn the power switch off and unplug the treadmill to reduce the risk of an electric...

Page 34: ...e misaligned Follow these steps to check and realign Remove the motor cover Check the spacing and alignment between the magnet on the right side of the front roller and the speed sensor on the frame T...

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