Spirit 1622775 Service Manual Download Page 1 | Manualshive

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Summary of Contents for 1622775

Page 1: ...1 16 62 22 27 77 75 5 T Tr re ea ad dm mi il ll l S Se er rv vi ic ce e M Ma an nu ua al l...

Page 2: ...WARNING ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL OUTLET BEFORE SERVICING THE UNIT...

Page 3: ...ill components 4 B GENERAL INFORMATION 5 1 Console 5 2 Main controller 5 3 Treadmill motor 5 4 INCLINE MOTOR 5 Operation 7 A WINDOW DISPLAY MODE 7 1 OFF Mode 7 2 READY Mode 7 3 RUN Mode 7 B FUNCTION 8...

Page 4: ...e en nt ts s T Ta ab bl le e o of f C Co on nt te en nt ts s 2 2 1 TREADBELT ADJUSTMENT 24 APPENDIX B 26 1 TREADMILL LUBRICATION 26 APPENDIX C 27 1 RESET SWITCH RESETTING 27 APPENDIX D 28 1 FUSE REPLA...

Page 5: ...ayout 20 Figure 3 Mechanical Layout 20 Figure 4 Main Controller information voltages 21 Figure 5 Function JK1 connector on Main Controller 21 Figure 6 Wiring Diagram 22 Figure 7 Schematic Diagram 23 F...

Page 6: ...at fits in the Console to activate all functions b Console Interface that controls all functions of the treadmill c Main controller A circuit board that incorporates the DC power supply and takes inpu...

Page 7: ...e on the Red wire M the treadmill motor will turn clockwise d If there is DC voltage on the Black wire M the treadmill motor will turn counter clockwise e The higher the voltage the faster the motor t...

Page 8: ...S Se er rv vi ic ce e M Ma an nu ua al l D De es sc cr ri ip pt ti io on n D De es sc cr ri ip pt ti io on n 6 6 Figure 1 Operational Flowchart...

Page 9: ...he console the treadmill enters the OFF Mode All windows will appear blank then the LCD display will show PLEASE INSTAL SAFETY KEY TO START 2 READY MODE a When the treadmill is ON and SAFETY KEY is in...

Page 10: ...is COUNT DOWN b DISPLAY range is 0 00 to 99 99 c WORK range is 0 00 to 99 59 d COUNT DOWN setup range is 1 00 to 99 00 e When TIME is set the count will go to zero f In RUN Mode press START button to...

Page 11: ...to 999 c WORK range is 0 0 to 999 d In RUN Mode press the START button to save value of distance and entering RUN Mode again that value will continue count up time 5 PULSE a In RUN Mode DISPLAY range...

Page 12: ...reset value in PROGRAM d SELECT button Press SELECT button to adjust parameter e ENTER button Press ENTER button to adjust parameter f FAST button If user doesn t enter a setting then this button is n...

Page 13: ...ed increases to MAX SPEED quickly d SLOW button Press the button to decrease your speed and each decrease is 0 1mph If button is pressed continuously the speed will decreases to MIN SPEED quickly e UP...

Page 14: ...ion The lower right window displays dn indicating the displayed value is for minimum elevation The upper right window displays the current elevation A D value for the potentiometer Hold the GRADE KEYS...

Page 15: ...vance to the next variable press the SELECT key If the SELECT key is pressed prior to pressing the START key the edited value will not be saved in NOVRAM The last variable displayed is MAXIMUM PWM The...

Page 16: ...ING WARNING ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL OUTLET BEFORE SERVICING THE UNIT 1 GENERAL a Do a visual check of all wiring and connections looking for chafed wires or lose connections b...

Page 17: ...he power cord into outlet 2 Plug the power cord into unit 3 Check the voltage of outlet 4 Replace power cord 5 Replace power cord 6 Check the wire if came away connect it again 7 Press the small red b...

Page 18: ...ght position 2 Motor was broken 1 Please check and plug again 2 Replace motor or check the wire and connector if it was broken Treadmill stops or shuts off by itself 1 House breaker tripped 2 Treadmil...

Page 19: ...and magnet 2 Sensor cable was broken 3 Computer of 12PIN didn t connect in right position 4 Computer cable of 12PIN was broken 5 Console was broken 1 Adjust the distance to 5mm between speed sensor c...

Page 20: ...cant on tread belt 1 See treadbelt lubrication see Appendix B Black particles collecting under treadmill 1 Drive belt is breaking in 1 Vacuum under treadmill periodically Noise under motor cover 1 Wor...

Page 21: ...cline motor INCLINE window displays E6 during training 1 Position sensor value of incline motor is wrong 1 Turn off the AC switch and turn on power again 2 Calibrate the console 3 Replace the incline...

Page 22: ...an nu ua al l D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 2 20 0 DIAGRAMS AND SCHEMATICS Figure 2 Console Layout...

Page 23: ...l D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 2 21 1 Figure 4 Main Controller information voltages Figure 5 Fun...

Page 24: ...Computer cable Lower Sensor wire JP4 AC L1 Black wire 300mm Green wire green yellow Motor Computer cable Middle Computer cable Upper 12 PIN 800mm 12 PIN 1200 mm 12 PIN 1300mm Incline UP DN Green wire...

Page 25: ...i ic ce e M Ma an nu ua al l D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 2 23 3 Awaiting from DCI Figure 7 Schem...

Page 26: ...slips The treadbelt is too loose Tighten both rear roller adjusting bolts 1 4 turn clockwise using allen wrench 1 4 TURN Figure 9 If tread belt shifts too far to the Right a Set the treadmill speed t...

Page 27: ...5 6 km b Tighten the left adjusting bolt a 1 4 turn clockwise using allen wrench c Wait 15 seconds if no change turn the right adjusting bolt a 1 4 turn counter clockwise using allen wrench e Repeat s...

Page 28: ...equired If the surface is dry to the touch apply one packet of lubricant HOW TO APPLY LUBRICANT 1 Lift one side of treadbelt 2 Pour one half of the lubricant bottle under the center of the treadbelt o...

Page 29: ...C 2 27 7 APPENDIX C Figure 11 Resetting Reset switch 1 RESET SWITCH RESETTING a If the red button of reset switch is tripped it will protrude out from the face of the switch b Press in the red button...

Page 30: ...Fuse replacement 1 FUSE REPLACEMENT If your treadmill loses power or will not start check the fuse located on the motor controller DANGER Turn the power switch off and unplug the treadmill to reduce t...

Page 31: ...sensor and magnet may be misaligned Follow these steps to check and realign Remove the motor cover Check the spacing and alignment between the magnet on the right side of the front roller and the spee...

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