Spirax Sarco IBP21 Installation And Maintenance Instructions Manual Download Page 11

IM-F01-30 

 ST Issue 5

11

4.3 ITD32 service information

Repair of disc/seat

Remove the insulating cover if fitted and unscrew the cap using a suitable socket or spanner. 

Do not use Stillsons or a wrench of a similar type which may cause distortion of the cap.

If the disc and body seating faces are only slightly worn, they can be refaced by lapping 

individually on a flat surface such as a surface plate. A figure-of-eight motion and a little 

lapping compound give the best results.

If the wear is too great to be rectified by simple lapping, the seating faces on the body must be 

ground flat and then lapped. The disc should be renewed. The total amount of metal removed 

in this way should not exceed 0.25 mm (0.010").

When reassembling, the disc is normally placed with the grooved side in contact with the 

seating faces. The screw-on cap does not require a gasket, but a suitable high temperature 

anti-seize grease should be applied to the threads. Tighten to the recommended torque (see 

Table 2).

How to fit the strainer screen

If a waterlogging sensor is fitted, it will be necessary to disconnect the wiring at the terminal 

block.

Undo and remove the sensor adapter (the sensor does not have to be removed from the 

adapter). Clean or replace the screen as required. Replace the screen and sensor assembly, 

ensuring that the screen is located centrally. Fit new gasket and ensure that the joint faces 

are clean. A fine smear of Molybdenum Disulphide grease should be applied to the first few 

threads. Tighten to the recommended tightening torque. Reconnect the waterlogging sensor 

as described in IM-P087-34. The ITD32L and ITD32H are fitted with a 0.8 mm perforated 

screen. The ITD32LA and ITD32HA are fitted with a 100 mesh screen.

How to replace or clean the sensor

If a waterlogging sensor is fitted, it will be necessary 

to disconnect the wiring at the terminal block.

Remove the sensor from the adapter. This can be 

done in line so long as the adapter is securely held 

in place. Clean the sensor insulation. If pitting of the 

insulation occurs, a new sensor should be fitted. 

Replace new sensor and screw into the adapter 

ensuring the gasket is centralised. Tighten to the 

recommended tightening torque (see Table 2). 

Reconnect the waterlogging sensor as described 

in IM-P087-34. 

Ensure that any sensor fitted to the ITD32 has a 

letter 'L' stamped on the hexagonal face.

Table 2 Recommended tightening torques

Item Part

or 

mm

N m

(lbf ft)

2

ITD32L 

and LA 

36 

135 - 150 (99 - 110)

ITD32H 

and HA

41

135 - 150 (99 - 110)

6

IBP21S

32

M28

170 - 190 (125 - 140)

8

IBP30

24

50 - 55

(37 - 40)

6

8

2

Groove identifies LA and HA versions 

ITD32LA 

and ITD32HA 

Anti-air-binding 

disc

ITD32

Summary of Contents for IBP21

Page 1: ...nformation 3 Installation 4 Maintenance 5 Spare parts Copyright 2016 Printed in GB IM F01 30 ST Issue 5 6140050 5 ITD32 IBP21 IBP21S IBP30 ISM21 and IFT14 Steam Traps with Integral Spiratec Sensors In...

Page 2: ...20 SEP SEP IBP21 ISM21 DN15 DN20 SEP SEP i The products have been specifically designed for use on steam air or water condensate which are in Group 2 of the above mentioned Pressure Equipment Directiv...

Page 3: ...evices or the rendering ineffective of controls or alarms Ensure isolation valves are turned on and off in a gradual way to avoid system shocks 1 7 Pressure systems Ensure that any pressure is isolate...

Page 4: ...each temperatures in excess of 250 C 482 F Many products are not self draining Take due care when dismantling or removing the product from an installation refer to Maintenance instructions 1 14 Freezi...

Page 5: ...integral sensor high capacity ITD32LA with integral sensor low capacity and anti air binding disc ITD32HA with integral sensor high capacity and anti air binding disc IBP21 Steel balanced pressure typ...

Page 6: ...IM F01 30 ST Issue 5 6 IBP21 and IBP21S ITD32 IBP30 ISM21 IFT14...

Page 7: ...aximum operating temperature 240 464 240 464 240 464 240 464 Designed for a maximum cold hydraulic test pressure of 95 1377 38 551 38 551 60 870 For further details see TI P614 01 TI P617 01 TI P617 0...

Page 8: ...times When welding IBP21 IBP21S IBP30 and ISM21 traps into the pipeline there is no need to remove the element capsule providing the welding is done by the electric arc method Note The trap is supplie...

Page 9: ...he element assembly can be removed by undoing the seat Refit new capsule and spacer plate and then replace clip or complete new element Ensure that the flat screen is located centrally Fit new cover g...

Page 10: ...BP30 Table 1 Recommended tightening torques Item Part or mm N m lbf ft 3 17 50 55 37 40 9 IBP21 ISM21 13 M8 x 35 18 22 13 16 IBP21S M10 x 30 18 22 13 16 IBP30 M10 x 42 20 27 15 20 10 IBP21 IBP21S ISM2...

Page 11: ...Clean or replace the screen as required Replace the screen and sensor assembly ensuring that the screen is located centrally Fit new gasket and ensure that the joint faces are clean A fine smear of M...

Page 12: ...fit new capsule and clip Align complete air vent horizontally so that the frame clears the cover Refit cover using new gasket and retighten cover bolts evenly to the recommended tightening torque How...

Page 13: ...vailable spares for the ITD32 range The following options are available ITD32L with integral sensor low capacity ITD32H with integral sensor high capacity ITD32A with integral sensor low capacity and...

Page 14: ...S IBP30 ISM21 Capsule and seat assembly set state capsule filling 2 3 14 2 3 14 Element set 2 3 4 Strainer screen flat 3 off 6 6 Y type strainer screen cylindrical 1 off 5 5 5 Set of cover gaskets 3 o...

Page 15: ...e parts are available as indicated below No other parts are supplied as spares Main valve assembly with float 3 5 6 7 2 off 8 10 11 Air vent assembly 3 6 9 Cover gasket packet of 3 3 Sensor and sensor...

Page 16: ...IM F01 30 ST Issue 5 16...

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