Spirax Sarco FTC23 Installation And Maintenance Instructions Manual Download Page 9

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2. General product information

2.1 Description

The FTC23 is a carbon steel ball float steam trap having stainless steel cover and internals it is suitable 

for use with saturated and superheated steam, on process equipments, and is the first choice for drainage 

of temperature controlled systems. This trap is ideal to solve problems caused by dirt steam carrying 

solid and incondensable contaminants (salts and gasses), that lead quickly to fouling and accumulation 

of sediment and debris, resulting in failure of the internal mechanism (This trap is typically used on 

geothermal steam). The main feature is the innovative self-cleaning floating closure mechanism, which 

allows automatic safe operation even in cases of severe contamination of the steam. Furthermore, the 

position and size of main valve and seat makes easier the discharge of the condensate and of any 

solid contaminant. The trap is able to modulate the condensate flow adapting immediately to sudden 

and large variations of flow and pressure. Another key feature is the external manual lever that allows 

to fully open the plug regardless of the presence or absence of condensate in the device. In this way 

it is allowed both the removal of any sediment interior and checking the proper operation of the unit.

Standards

This product fully complies with the requirements of the European Pressure Equipment 97/23/EC 

and carries the   mark when so required.

Approvals

This product is available, on request, with certification as defined in EN 10204 2.2 or EN 10204 3.1. 

Note:

 all certification/inspection requirements must be stated at the time of order placement.

Versions

FTC23-07, FTC23-23

Special executions available on request.

Sizes and pipe connections

Flanged EN 1092 PN 40 

Flanged ASME B16.5, Class 150

Flanged ASME B16.5, Class 300, standard

DN 40 and 50 - 1½" and 2"

2.2  Pressure/temperature limits

PMA  - Maximum allowable pressure

@ 350°C

50 bar g*

TMA - Maximum allowable temperature

@ 32 bar g

425°C*

Minimum allowable temperature

-10°C

PMO - Maximum operating pressure

@ 350°C

23 bar g*

Minimum operating temperature, danger of freezing considered

0°C

∆PMX

- Maximum differential pressure

FTC23-7

7 bar

FTC23-23

23 bar g*

Designed for a maximum cold hydraulic test pressure of

75 bar g

* Note:

 maximum operating pressure can be limited by the rating chosen for the flanges.

2.3 Dimensions/weights 

(approximate) in mm and kg

DN

A

B

C

D

E*

Weight

1½" e 2" - 40 and 50

320

220

305

310

560

40,0

* Withdrawal distance for cover removal

A

B

C

D

E*

Summary of Contents for FTC23

Page 1: ...Installation and Maintenance Instructions 1 Safety information 2 General product information 3 Installation 4 Commissioning 5 Operation 6 Maintenance 7 Spare parts The PED Directive 97 23 EC is repeal...

Page 2: ...urezza La ghisa un materiale fragile in caso di caduta accidentale il prodotto in ghisa non pi utilizzabile Per informazioni pi dettagliate consultare il manuale d istruzioni del prodotto Rimuovere la...

Page 3: ...d ariete Prevention of water hammer Scarico condensa nelle linee vapore Steam trapping on steam mains Intervalli di 30 50 m intervals Pendenza Gradient 1 100 Vapore Steam Gruppo di scarico Trap set Co...

Page 4: ...ducts or re assembling after maintenance Evitare l eccessivo serraggio Utilizzare le coppie di serraggio raccomandate Do not over tighten Use correct torque figures Per garantire l uniformit del caric...

Page 5: ...rom the bellows manufacturer Guide Guides Distanza breve Short distance Punto di fissaggio Fixing point Movimento assiale Axial movement Distanza media Medium distance Tiranti limitatori Limit rods Pi...

Page 6: ...cation II Check material suitability pressure and temperature and their maximum and minimum values If the maximum operating limits of the product are lower than those of the system in which it is bein...

Page 7: ...nd ope rating personnel should be trained in the correct use of the product according to the Installation and Maintenance Instructions Where a formal permit to work system is in force it must be compl...

Page 8: ...current legislation 1 17 Returning products Customers and stockists are reminded that under EC Health Safety and Environment Law when returning products to Spirax Sarco they must provide information...

Page 9: ...densate in the device In this way it is allowed both the removal of any sediment interior and checking the proper operation of the unit Standards This product fully complies with the requirements of t...

Page 10: ...el AISI 304 7 Ball Stainless steel AISI 316 8 Float lever Stainless steel ASTM A240 316 9 Float lever pin Stainless steel ASTM A479 316 10 Float Stainless steel AISI 316 11 Washer Stainless steel AISI...

Page 11: ...tallation 3 1 Check materials pressure and temperature and their maximum values If the maximum operating limit of the product is lower than that of the system in which it is being fitted ensure that a...

Page 12: ...ear to the trap cover Note If the trap is to discharge to atmosphere ensure it is to a safe place the discharging fluid may be at a temperature of 100 C 212 F 4 Commissioning After installation or mai...

Page 13: ...works properly and that the ball plug moves freely to a completely closed position To replace the main valve assembly unscrew the four nuts from the bolts When mounting the new set check its integrit...

Page 14: ...Check the proper operation of the lever 19 turning it 90 anticlockwise 6 6 How to fit Float Lever and Pin Assembly Unscrew the 8 cover nuts 21 remove the cover 13 keeping the lever 19 in vertical posi...

Page 15: ...en tighten nut and locknut 20 Fit the new gasket 3 Fit the cover 13 with the lever 19 in in vertical position downwards Tighten the nuts 21 to the recommended tightening torques Tab 1 Check the proper...

Page 16: ...ets set 3 3 units 3 4 1 3 5 9 10 13 14 21 15 16 17 18 19 20 2 11 12 8 7 6 4 14 How to order spares Always order spare parts by using the description given in the table and state the size and type of t...

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