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www.kaivac.com 

© 2006-2013 Kaivac, Inc. All Rights Reserved

 

 

Phone:  1-800-287-1136

 

 

 

 

Chemical Injection       
System continued  

Not enough chemical   

Metering tip plugged 

Remove and clean 

Wrong metering tip 

Check and replace per chart 

Chemical line blows off 
safety cap 

Debris in injector 

Remove safety cap from 
chemical and blow small 
amounts of compressed air 
into line 

Water back flows into 
chemical bottle  

Bad seat on injector 
check valve 

Check injector o - ring or   
replace 

Bad safety cap 

Replace safety cap 

 

 

 

Dump System  

Dump hose will not emp-
ty tank  

Dump hose cap not    
removed 

Remove cap 

Clog in bottom of tank 

Tip dump contents, remove 
debris 

 

 

Dump hose leaks  

Hose cut 

If leak is less than 4” from 
tank side, cut and reattach, or 
replace 

Clamp loose 

Tighten hose clamp 

Dump cap missing 

Replace cap 

 

 

Wheels and Casters  

 

 

Wheels won’t roll, or they 
rub  

Flat tires 

Inflate tires to 30 p. s. i. 

Debris wrapped around 
axle 

Check for debris on axle 

Bearings tight 

Grease bearings 

Wheels too loose on axle  Remove wheel, add washers 

to take up slack 

Bearings falling out 

Replace bearing assembly 

 

 

 

Squeegee Head  

Floor streaks 

Worn blades or wheels 

Replace wheels and / or 
blades 

Squeegee head doesn’t 
easily rotate when     
installed on wand  

Brass ring on wand not 
in groove 

Loosen coupling nut and      
re-position head on groove 

Coupling nut too tight 

Loosen 1 / 2 turn 

Head won’t stay on wand   Coupling nut cracked 

Replace 

Brass ring worn 

Replace 

Premature blade wear 

Squeegee wheels worn 

Check wheels for wear /  
replace 

Sucks to the floor too 
tightly 

Squeegee wheels worn 

Check wheels for wear /  
replace 

Page 3-4 

3.0 MAINTENANCE 

         

Area                     Problem        Possible Cause         Solution

 

Summary of Contents for Kaivac 2100 Series

Page 1: ...2150 Serial Number 2150 2247 to Current Operator Parts Manual KaiVac 2100 Series www kaivac com 2006 2013 Kaivac Inc All Rights Reserved ...

Page 2: ...kets cords casters vacuum wand assembly squeegee blades RCD HEPA filter cartridges chemical feed caps and other accessory tools are excluded from warranty coverage All Kaivac replacement parts are guaranteed for 90 days from the date of installation Any warranty claims will result in the good or part of the good being returned to Spillz Pty Ltd for inspection upon receipt If goods are found to be ...

Page 3: ..._________________ Date of Purchase _________________________ Street Address ____________________________________________________________________________________________ City _______________________________________ State __________________________ Post Code ____________________ Product Type NoTouch Cleaning KV1250 KV1750 KV2750 OmniFlex Dispense and vac Spray and vac Autovac SUV Serial Number _____...

Page 4: ...ith a ground fault circuit interrupter GFCI to further reduce danger and risk of electric shock It must be maintained and tested regularly An equipment grounding cord and plug is included with the unit Cutting off the ground wire or using a cord with an ungrounded plug will void the warranty on the Kaivac Improper connection of the equipment grounding cord can result in the risk of electrical shoc...

Page 5: ...mation 3 Check machine for all tools and supplies needed to complete task See Tool Arrangement in Section 2 2 of this manual 4 If using a cleaning product that has high foaming use a foam inhibitor to cut down on foam Pour 2 capfuls of inhibitor in the vac hose with vac running to coat inside of hose 5 Check all hoses and spray lines for damage prior to use If damage is found do not continue until...

Page 6: ... View Front Right View Front Left View Window Squeegee CAA06 Electric Cord CES19A 110V ONLY Squeegee CVS12S or VBRUSH Vac Wand OFVWGB Pressure Hose PH75 Dump Hose DH36 Chemical On Off Valve Hose Adapter FGHA Fill Hose FH6FT Dry Vac Complete DRYVACRK HEPA Cover HCOVER Spray Gun SUBGAKW Metering Tip Pack MTIPSNEW KaiDrain CVS14 Right Right Left Left ...

Page 7: ... running for about 3 minutes 4 With Dump Hose opened to floor drain spray inside of vac tank with clean water moving hose in a circular pattern to insure tank walls and float shutoff are rinsed 1 Unwrap vac hose and lay it on floor 2 Suck water and air from water tank Lower hose end to surface of water gulping both air and water This action flushes soils from line and quickly empties water tank Dr...

Page 8: ...nits KV1700 Series shown for illustration Inject LOW Pressure Mode Chemicals Fan Spray Fan Spray Manual Brush Manually brush heavily soiled areas Extract Pressure wash and rinse Fresh Water Fan Spray HIGH Pressure Mode Loop Set up Fill with clean cool water Add 1 cap of KaiDri for spot free rinsing Select metering tip and insert into cap barb ...

Page 9: ...y the water tank to prevent mildew and bacteria growth Empty tank by dipping the vacuum hose into the water tank and transferring the water to the vacuum tank Vacuum Tank Empty and flush vacuum tank Clean and disinfect Check the float shutoff screen to be sure it is not plugged up A plugged filter screen restricts airflow and results in reduced suction Leaks Be alert for leaks around hoses fitting...

Page 10: ...em No Weak vacuum Vac tank full Empty vac tank Squeegee blades or wheels worn Replace wheels or blades and check periodically Float shutoff screen dirty Spray off float screen to clean Float ball stuck Tap float and release clean Damaged hose Cut and repair replace Dump hose plug missing Contact dealer and replace Access lid not tight Tighten lid hand tight Vacuum hose plugged Flush hose to remove...

Page 11: ...ose kinked Unkink and check for damage Seals in pump need replaced Remove and replace seals Bad fan pattern or pinpoint pattern on gun Debris in nozzle Remove orifice with Allen wrench and clean Orifice damaged Remove and replace No chemical flow Out of chemical Refill chemical Chemical Injection System Safety cap not secure Check safety cap tighten Chemical valve off Check on off valve Safety cap...

Page 12: ...h or replace Clamp loose Tighten hose clamp Dump cap missing Replace cap Wheels and Casters Wheels won t roll or they rub Flat tires Inflate tires to 30 p s i Debris wrapped around axle Check for debris on axle Bearings tight Grease bearings Wheels too loose on axle Remove wheel add washers to take up slack Bearings falling out Replace bearing assembly Squeegee Head Floor streaks Worn blades or wh...

Page 13: ...www kaivac com 2006 2013 Kaivac Inc All Rights Reserved Phone 1 800 287 1136 3 3 PUMP ELECTRICAL DIAGRAM 3 0 MAINTENANCE Page 3 5 ...

Page 14: ...www kaivac com 2006 2013 Kaivac Inc All Rights Reserved Phone 1 800 287 1136 3 3 MACHINE DIAGRAMS 3 0 MAINTENANCE Page 3 6 ...

Page 15: ...www kaivac com 2006 2013 Kaivac Inc All Rights Reserved Phone 1 800 287 1136 3 3 MACHINE DIAGRAMS Page 3 7 3 0 MAINTENANCE VLJHA HGAS DH36R Includes hose cap and snap stud ...

Page 16: ...www kaivac com 2006 2013 Kaivac Inc All Rights Reserved Phone 1 800 287 1136 3 3 MACHINE DIAGRAMS 3 0 MAINTENANCE Page 3 8 PCKV1A ...

Page 17: ...www kaivac com 2006 2013 Kaivac Inc All Rights Reserved Phone 1 800 287 1136 3 3 MACHINE DIAGRAMS 3 0 MAINTENANCE Page 3 9 P217AM 21 Complete pump and motor assembly PA2172150 120V PA2150240V 2 240V ...

Page 18: ...www kaivac com 2006 2013 Kaivac Inc All Rights Reserved Phone 1 800 287 1136 3 3 MACHINE DIAGRAMS 3 0 MAINTENANCE Page 3 10 VEH19 BRACK2 HEVM1 110V HEVM1 240V VMHS2150A ...

Page 19: ...www kaivac com 2006 2013 Kaivac Inc All Rights Reserved Phone 1 800 287 1136 3 3 MACHINE DIAGRAMS 3 0 MAINTENANCE Page 3 11 CPS64A ...

Page 20: ...Rights Reserved Phone 1 800 287 1136 3 3 MACHINE DIAGRAMS 3 0 MAINTENANCE Page 3 12 PART NO PART DESCRIPTION 1 HCOVER HEPA COVER 2 FKEEP2 HEPA FILTER KEEPER 3 HEPA HEPA FILTER 4 HEPAH2 HEPA FILTER HOUSING HEPA HOUSING ASSEMBLY HEPAHA2 1 2 3 4 ...

Page 21: ...www kaivac com 2006 2013 Kaivac Inc All Rights Reserved Phone 1 800 287 1136 3 3 MACHINE DIAGRAMS 3 0 MAINTENANCE Page 3 13 DRYVACRK Complete Assembly HGAS ...

Page 22: ...R 8 WATER TANK ASSEMBLY KV2150 WTA2150 CFS06 WATER TANK YELLOW ASSEMBLY 1 MFILT MUSHROOM FILTER 1 CPS20 3 8 NPT X 1 2 BRASS HOSE BARB 1 CSS142 3 8 INCH BRASS HOSE BARB 1 NFSIL NFSI LABEL 1 OMLAB2 OMNIFLEX MAINTENANCE LABEL BLADES 1 DH36 36 X 1 5 DUMP HOSE 2 CUFF 1 CSS03 1 9 16 2 1 2 HOSE CLAMP 1 CSS12 15 CLAMP FOR DUMP HOSE 1 CSS14 13 CLAMP FOR TOOLS 2 CSS17 NO 8 FLAT HEAD SQUARE SCREW 6 SUBSS WRA...

Page 23: ... 2 CSS44 1 4 FLAT WASHER 2 BRACK2 BRACKET FOR BLOW MOTOR ON 2150 1 CSS08 5 16 18 U NUT 2 CSS27 1 4 NYLOC NUT 2 VEH19 VAC MOTOR EXHAUST HOSE 19 INCH 1 CSS39 1 1 16 2 HOSE CLAMP 1 CSS11 NO 10 X 3 4 SELF DRILLING 4 CSS127 QUICK DISCONNECT TERMINAL 1 CSS134 INSULATED QUICK CONNECT 1 CES24 16 GAUGE BLACK WIRE 1 25 CSS127 QUICK DISCONNECT TERMINAL 1 VMHS2150A VAC MOTOR HOSE FOR KV2150 1 CSS127 QUICK DIS...

Page 24: ... 1 2 IN CLAMP 5 CSS21 SNAP GRIP HOSE CLAMP SIZE D 1 CPS68 90 DEG 1 8 NPT MALE X 3 CPS50A 3 WAY BRASS VALVE WITH VITON SEAL 1 CES09 ELECTRIC BOX TYPE 3 CURRENT 1 CES08 1 4 20 X 4 SCREW 2 KMB15 1 4 SST FLAT WASHER 2 CES16 12 GAUGE BLACK WIRE 6 25 CSS134 INSULATED QUICK CONNECT 1 CES15 12 GAUGE RED WIRE 6 25 CSS127 QUICK DISCONNECT TERMINAL 1 CES17 12 GAUGE BLUE WIRE 6 25 CSS127 QUICK DISCONNECT TERM...

Page 25: ...RAP ADAPTER 1 CVS34 COMPRESSION MEMBER ANGLE 1 CSS26 3 8 X 1 1 2 LONG CAPSCREW 1 CSS49 5 16 FLAT WASHER 1 CSS53 3 8 RUBBER WASHER 1 CSS54 3 8 HEX NUT 1 COMPRESSION MEMBER PIPE SUBCMP 1 CFS12 1 1 4 PVC PIPE SCHED 40 1 125 CVS05 1 INCH PVC PIPE 0 34 CVS02 1 INCH PVC CAP 1 CSS24 PVC CEMENT 0 01 CSS25 PVC CLEANER 0 01 VAC LID JUG HOLDER ASSEMEMBLY KV2150 VLJHA VLJH VAC LID JUG HOLDER 1 HGAS HEPA BLOW ...

Page 26: ...1 CSS38 1 8 X 1 4 ALUMINUM RIVETS 4 CES19A 50 FT IN LINE GFCI 12 3 YELLOW 1 PH75 PRESSURE HOSE ASSEM 75 FT 1 CSS03 1 9 16 2 1 2 HOSE CLAMP 1 CSS07 5 16 18 X 1 HEX HEAD 4 CSS07 5 16 18 X 1 HEX HEAD 2 PCKV1A POWER CORD MOLDED W GROMMET 1 CPS75 CABLE CLAMP FOR EXT CORD 1 CSS11 NO 10 X 3 4 SELF DRILLING 1 JWW JUMPER WIRE WHITE 12 IN 1 JWW JUMPER WIRE WHITE 12 IN 1 CSS63 TIE WRAP FOR FLOAT 1 CSS136 6 N...

Page 27: ... ADAPTER 1 PLCRD PLACARD FOR 1200 1700 2100 SERIES UNITS 1 TBAG TOTE BAG 1 MANUAL2150 MANUAL FOR KV2150 1 KTDVD KAITUTOR TRAINING DVD DISK 1 QS2150 QUICK START CD FOR 2150 1 DRWED DOOR WEDGIE 1 CVS14 KAIDRAIN GULPER TOOL 1 CVS13 BLOW NOZZLE 1 CAA06 WINDOW SQUEEGEE COMPLETE 1 SUBBLHSST 33 FT BLOW HOSE 1 OFVWGB VAC WAND W CLIP STRAP GRTBRUSH 1 VBRUSH SQUEEGEE HEAD BRUSH COMPLETE 1 CVS12S 14 5 SQUEEG...

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