SPIERINGS SK599-AT5 Manual Download

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SK599-AT5
Maintenance truck
Truck

SPIERINGS MOBILE CRANES USER MANUAL V 0.1

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5.3.1.

Maintenance schedule diesel engine truck

Maintenance

service

truck

Daily

Weekly

Bi-monthly

30,000 km/
yearly

Other

Engine oil

Oil filter

Cooling system

Coolant

4 yearly
replaced

Anti-freeze
concentration

Radiator / Intercooler

Air intake system

Air filter

Fuel system

Fuel pre-filter /
Water separator

Fuel filter

AdBlue filter

Air filter /
Oil separator EAS

Poly-V belts

2 yearly
replaced

Exhaust system

Valve clearance

Table 5-1

Summary of Contents for SK599-AT5

Page 1: ...on Also detailed technical descriptions and maintenance instructions are given in the maintenance section of this manual 2014 Copyright Spierings Mobile Cranes All rights reserved No part of this publ...

Page 2: ...rator driver must strictly comply with the instructions in the manual and possible additions thereto The user operator driver must keep strictly to the lifting specifications as indicated on the Spier...

Page 3: ...ll rights reserved Explanation of the used symbols Information Toxic substances Wear safety glasses Dangerous for hands Wear safety gloves Do not come in turning radius Wear safety shoes Corrosive sub...

Page 4: ...b 2 3 2 3 1 Fuse box 2 4 2 3 2 Central console 2 5 2 3 3 Tachograph 2 8 2 4 Engine cowling 2 9 2 4 1 Left hand engine cowling 2 10 2 4 2 Right hand engine cowling 2 10 2 5 Outriggers 2 11 2 6 Work lam...

Page 5: ...ng system 3 38 3 9 6 1 Read malfunctions on the control panel of the steering system 3 38 3 9 6 2 Resetting error history control panel steering system 3 40 3 10 Signalling direction indicators 3 41 3...

Page 6: ...differential lock 4 41 4 13 4 2 Transversal differential lock 4 41 4 13 5 Manoeuvering Steering system 4 42 4 13 5 1 Steering program Small turning cycle 4 45 4 13 5 2 Steering program Manual 4 46 4...

Page 7: ...ntenance schedule pneumatic system 5 7 5 3 8 Maintenance schedule lubrication truck 5 8 5 3 9 Maintenance schedule others truck 5 8 6 Electrical system 6 1 6 1 Alternator 6 1 6 2 Batteries 6 2 6 2 1 C...

Page 8: ...ar axle steering 8 6 9 Pneumatic system 9 1 9 1 Primary system the brakes 9 1 9 2 Secondary system 9 2 9 3 Air dryer 9 3 9 3 1 Replacing filter air dryer 9 3 9 4 Compressed air reservoirs 9 4 9 5 Oil...

Page 9: ...0 4 3 2 Replacing fuel pre filter water separator 10 16 10 4 4 Fuel filter diesel engine truck 10 17 10 4 5 Venting fuel system diesel engine truck 10 19 10 4 6 Fuel transfer pump 10 20 10 5 EAS syste...

Page 10: ...5 13 Lubrication 13 1 13 1 Automatic lubrication system truck 13 1 13 1 1 Grease pump 13 1 13 1 2 Timer 13 2 13 1 3 Lubrication points central lubrication system 13 3 13 2 Manual lubrication truck 13...

Page 11: ...of the SK599 with the AT5 carriage The measurements given are the overall dimensions axle bases and turning circle see also picture in the Annexes 1 1 Dimensions and weight Length 15 43 m Width 3 00...

Page 12: ...nt in opposite direction till 50 kph 31 mph 1 3 2 Off the road steering There are special steering programs which are only available in off the road mode see 4 13 5 Manoeuvering Steering system Small...

Page 13: ...cture 1 2 left Stamped in the right hand frame girder in front of the first axle Picture 1 2 right In case there is help needed from ITS International Truck Service of DAF Trucks N V the chassis numbe...

Page 15: ...ling C Work lamps see 2 6 Work lamps D Crane platform E Superstructure slewing rim F Rear toolbox optional see 2 8 Rear toolbox G Filler neck fuel tank see 2 5 Outriggers H Outriggers see 2 5 Outrigge...

Page 16: ...fuel tank G Key operated selector switch Key operated selector switch full reduced outrigger base Key operated selector switch emergency control lift on off Key operated selector switch emergency con...

Page 17: ...Battery charger remote control batteries see 3 6 Battery chargers remote control batteries G Steering wheel H Control panel see 3 9 Control panel I Windscreen wipers see 3 9 Control panel 42 Control l...

Page 18: ...ide of the truck cab under the cover of the dashboard Open fuse box 1 Remove the two turning knobs at the front of the cover 2 Open the cover the cover can be fixed by means of support A Picture 2 4 U...

Page 19: ...ranes All rights reserved 2 3 2 Central console The central console Picture 2 5 and Picture 2 6 is situated between the driver s seat and the co driver s seat Central console at driver s side A Diagno...

Page 20: ...ture 2 6 B Diagnostic connector steering system C Closing bracket D Power socket 230 V voltage only at running crane generator E 12 V connector F Switch electrically operated window at co driver s sid...

Page 21: ...typographical errors reserved 2016 Spierings Mobile Cranes All rights reserved Contents central console A Relay windscreen wipers B Relays indicators C ABS module D Control module steering system E C...

Page 22: ...in the tachograph has occurred This error message usually disappears as the tachograph is reset Reset tachograph 1 Remove the upper tachograph disc from the holder if a disc is present Picture 2 9 2...

Page 23: ...cross key engine cowling truck The engine compartment is divided into three sections 1 to 3 A Left hand cover B Left hand cover plate C Central cover plate D Cover plate truck cab E Right hand cover...

Page 24: ...trol cabinet for the benefit of the suspension and outrigger system D Filler neck engine oil E NATO connector F Grease pot automatic lubrication system truck G Ladder H Hydraulic coarse filter I Hydra...

Page 25: ...he outrigger pad holders E can be used as support to step on the outrigger beam In transport mode the outrigger plate F must be pushed over outrigger plate guide H The outriggers can be operated from...

Page 26: ...cowling can be horizontally adjusted Picture 2 14 point 2 Follow the next steps for adjusting the work lamps properly Turn the knob A on the bracket counterclockwise see Picture 2 14 After adjusting f...

Page 27: ...k side of the truck 2 9 Truck ladder In order to climb safely on the crane platform a ladder is mounted at both sides of the truck when the optional auxiliary crane is chosen There is also an auxiliar...

Page 28: ...SK599 AT5 Introduction to the truck Truck 2 14 SPIERINGS MOBILE CRANES USER MANUAL V 0 1 Dec 2016 Changes and typographical errors reserved 2016 Spierings Mobile Cranes All rights reserved...

Page 29: ...r key Open turn the door key in the direction of the front of the vehicle Lock turn the door key in the direction of the rear of the vehicle 3 1 1 Windows The doors are provided with electrical operat...

Page 30: ...with an integrated seat belt see Picture 3 1 Driver s seat A Inertia reel seat belt B Seat belt see 3 2 2 Seat belts D Back adjustment E Chair seat adjustment F Transfer lift G Tilting the seat H Heig...

Page 31: ...red position by pushing the seat Release the lever F Transfer lift Lever downwards when seat is in driving position seat will go to its lowest position Lever upwards when seat is lowered seat will go...

Page 32: ...ions properly 3 Release the seat belt 3 2 2 3 Check seat belts Check the seat belts for wear Check its operation by jerking the belt from its winding mechanism The belt must be locked immediately Have...

Page 33: ...ating 3 4 Sun blinds To prevent sunlight from blinding a sun blind is mounted above the windscreen for both the driver and the co driver Pull down Pull down the blind with the joggle A in the middle o...

Page 34: ...he charging unit for the batteries of the remote controls is found at the left under the dashboard at the driver s side The batteries will always be charged even if the main switch truck is not enable...

Page 35: ...the top 3 8 Fire extinguisher The fire extinguisher is situated behind the co driver s seat At the right side behind the control box in the crane cab there is a second fire extinguisher present CHECK...

Page 36: ...6 Spierings Mobile Cranes All rights reserved 3 9 Control panel The control panel Picture 3 6 is located on the dashboard and to the right side of the driver CAUTION The switches and control panels in...

Page 37: ...led see 4 13 4 2 Transversal differential lock 3 Switch transfer case high low This switch enables the driver to switch to high or low gear Switch to road mode high hare when driving on public or pave...

Page 38: ...visible on the control panel 9 Switch work lamps at engine cowling Using this switch the work lamps at the rear of the engine cowling are switched on or off see 7 13 Work lamps 10 Switch mirror heati...

Page 39: ...the right hand rear move in or out simultaneously see 4 13 2 Axle height adjustment 17 Switch levelling Using this switch the truck will be levelled automatically the suspension cylinders are moved t...

Page 40: ...5 2 2 Crane set up 22 Switch outrigger left hand rear in out Using this switch the outrigger on the left hand at the rear moves in or out see Crane manual 5 2 2 Crane set up 23 Switch outrigger right...

Page 41: ...er to move the window at the driver s side up or down Operating the switch is only possible when the ignition is turned on 29 Switch door window co driver s side This switch enables the driver to move...

Page 42: ...52 mph The total number of kilometres driven and the mileage of the trip recorder are shown on the display below the speedometer The current time is also displayed Time can be set on the digital tacho...

Page 43: ...to the tactile resistance the indicator lights will flash three times When the lever is pushed over the tactile resistance the indicator lights will flash until the steering wheel is turned back to t...

Page 44: ...Position 2 Screen wipers speed fast The screen wipers are only functioning when the ignition is turned on 7 Windscreen washers 3 7 Windscreen washer reservoir When the spring loaded switch Picture 3 7...

Page 45: ...uise control engine speed control is switched off spring returned LIM The variable vehicle speed limitation device is switched on move back to centre position to switch off the device 2 By pressing th...

Page 46: ...four different steering programs The control panel can be used to select and set the steering programs For using the control panel steering system the steering system must be switched to off the road...

Page 47: ...n reverse Camera image side view camera by using the right hand flashing light Up side view camera optional Down reverse drive camera 52 Digital tachograph For more information see the supplied manual...

Page 48: ...he gear box is not switching gears see 4 5 Switching gears 56 Main switch truck This switch is used to switch on or off the electrical system of the truck The positive terminal is hereby interrupted I...

Page 49: ...ing light the vehicle need not to be stopped take corrective actions at the first opportunity Error message light red At a serious malfunction the error message light will be active always in combinat...

Page 50: ...lights are enabled Status X Active during first 3 seconds when ignition truck is switched on X Active when there is a serious malfunction in one of the systems STOP IMMEDIATELY The red error message...

Page 51: ...n General screen Differential indication screen see 3 9 2 2 Main screen Differential indication screen Information screen see 3 9 2 3 Main screen Information screen Switch 6 Main screen enables the us...

Page 52: ...xt lines are briefly explained Position Text line Fault 3C to 3F Communication fault in the Canbus system This message always appears in combination with one of the messages mentioned below 4C to 4F C...

Page 53: ...3G Transversal differential lock All transversal differential locks are activated X One or more transversal differential locks are activated or deactivated 3H Longitudinal differential lock All longi...

Page 54: ...ing system X X Malfunction in the steering system Read the fault on the control panel steering system Engine management X X Warning from engine management Read the fault on the main screen or use DAVI...

Page 55: ...anel the differential indication screen Picture 3 13 can be called The differential indication screen shows an overview of the enabled transversal and longitudinal differential locks The transfer case...

Page 56: ...will disappear The passive error messages can then no longer be shown on the information screen The current error messages ACT keep coming back when they are not corrected A Time counter diesel engine...

Page 57: ...and arrow heads are shown The figure shows the current gear 1 to 16 Gear box enabled in forward drive D and manual mode The figure shows the current gear 1 to 16 In manual mode the most ideal gear is...

Page 58: ...disappear The clutch is overloaded Clutch Load and the buzzer is active Stop directly with speeding up and switch back to a lower gear or put the gear box in neutral N to eliminate the overload The c...

Page 59: ...oon as possible This prevents bigger problems with the gear box System malfunction and STOP the buzzer is also active Major system malfunction stop the vehicle as soon as possible Continue driving is...

Page 60: ...ing Spierings Mobile Cranes When a system malfunction occurs a 2 digit code appears in the display see Table 3 8 Message Description 2 digit error code 0 99 In this case error code 53 3 digit error co...

Page 61: ...ystem This steering system also called rear axle steering provides the use of four different steering programs which are distinguished from each other by the difference in steering characteristics of...

Page 62: ...more information see 4 13 Off the road driving 3 9 5 1 Keys control panel steering system This control panel has eight keys see Picture 3 15 Navigation keys A to D Steering program keys 1 to 4 The fun...

Page 63: ...e character in an input field Activate main menu press 3 seconds 1 Steering program Small turning circle Activates steering program Small turning circle 2 Steering program Manual Activates steering pr...

Page 64: ...n the chosen steering program After pressing the Enter key for 3 seconds or when malfunctions occur The system is ready for use The system is on stand by the diesel engine is not running Start the die...

Page 65: ...nes All rights reserved 3 9 5 3 Structure main menu control panel steering system Follow the steps to activate the main menu 1 Press the Enter key for 3 seconds READY stand by or alarm code will appea...

Page 66: ...steering system 3 9 6 1 Read malfunctions on the control panel of the steering system Active malfunctions Active malfunctions always appear directly on the display of the control panel steering system...

Page 67: ...ss the Enter key again for 2 seconds The main menu will be activated 3 Use the plus key and or the minus key to navigate to alarm memory 4 Press the Enter key once more The menu item alarm memory is c...

Page 68: ...ode is chosen 5 Enter the log in code Entering is done by character to do this use the plus key and or minus key and confirm each character with the Enter key There is now logged in as manufacturer 6...

Page 69: ...indicators 2 green Flashes at operated direction indicator at a mounted buffer beam or trailer 3 10 1 Malfunctions direction indicators Malfunctions of the direction indicators are shown by direction...

Page 70: ...d 2 see Picture 3 20 points B and C no malfunctions of the lights 3 10 2 Operating system signalling direction indicators On the system there are four lamps of 21 W each connected to the direction ind...

Page 71: ...y counterclockwise B Rotary switch circulating air outdoor air ratio More circulation turn the rotary switch counterclockwise More outdoor air turn the rotary switch clockwise C Rotary switch heating...

Page 72: ...clockwise 3 11 2 Use of the air conditioning Avoid excessive cooling by use of the air conditioning It is recommended to apply the rule of a difference between outdoor and indoor temperature of maxim...

Page 73: ...t the heating mode preferably on maximum Turn rotary switch heating mode clockwise If desired the heating mode can be adjusted in such a way that the cooling can be eliminated by the air conditioning...

Page 74: ...SK599 AT5 Operating the truck Truck 3 46 SPIERINGS MOBILE CRANES USER MANUAL V 0 1 Dec 2016 Changes and typographical errors reserved 2016 Spierings Mobile Cranes All rights reserved...

Page 75: ...he back to swing The mass of the vehicle Watch out with a o bridges embankments and viaducts on possible weight restrictions Axle load in countries with rules according EEC axle loads higher than 12 t...

Page 76: ...lant level on the main screen may not be active The symbols oil level on the main screen may not be active o Check if there is no engine oil leaking The symbol oil pressure on the main screen may not...

Page 77: ...with short intervals in the speed range of 10 up to 60 kph 6 2 up to 37 5 mph Avoid prolonged and unacceptable powerful use of the brake The maximum temperature of the brake drums and brake discs may...

Page 78: ...3 00 m and driving height of 4 00 m Check if there are no protruded parts above the legally permitted length width and height 3 Check the tyres and the tyre pressure see 11 5 2 Tyre pressure 4 Check i...

Page 79: ...eck if the transfer case is switched to on the road mode 13 Check if the steering system is set to on the road mode 14 Check on the main screen if all longitudinal differential locks and transversal d...

Page 80: ...arking light 1 Low beam 2 Rear lights 3 Side marking lights 4 Contour lights 5 License plate lights 6 Control panel lighting 3 Enable the fog tail light by using switch fog tail light CAUTION Repair d...

Page 81: ...o the rear of the vehicle the trailer lighting must be checked as well For more information see the documentation related to the trailer CAUTION The issues in this checklist are just briefly explained...

Page 82: ...up 5 Check the control panel lights on the control panel 6 Check the instruments on the control panel 7 Check the coolant level of the diesel engine truck 8 Check the engine oil level of the diesel e...

Page 83: ...dicators After turning on the ignition all indicators light up once Check if there are no defect indicators After the systems starts up the following indicators become active Indicator charging curren...

Page 84: ...axles flashes 1 Hz The symbols no air pressure in circuit 1 and 2 flash 1 Hz The symbol transfer case depending on state and setting Display control panel gear box After turning on the ignition the ge...

Page 85: ...e The temperature gauge of the coolant The red indicator may not be active if it is then the temperature of the coolant is higher than or equal to 110 C The symbol coolant level on the main screen may...

Page 86: ...he gear box chooses the right gear depending on the following factors Driving resistance Mass of the vehicle State of the accelerator Vehicle speed Diesel engine speed Gear lever see Picture 4 3 point...

Page 87: ...and then releasing it again The gear lever springs back to the centre position Switch to automatic mode By pushing the gear lever once to the left in manual mode and releasing it again the automatic...

Page 88: ...s position to switch the gear box to forward drive When switched from N to D the gear box will choose a suitable acceleration if the diesel engine is running at idle speed or the vehicle is moving Whe...

Page 89: ...n switched to DM the gear box will only switch if the diesel engine runs at idle speed and the vehicle is not moving When the vehicle is moving then the gear box will not switch Rotary switch on posit...

Page 90: ...ear box determines the correct gear based on speed engine speed and the position of the accelerator 4 8 Brakes The vehicle can be stopped in any gear At a brief stop such as at a traffic light the acc...

Page 91: ...pedal pushed in 2 Switch the gear box to forward D by using the rotary switch 2 Release the parking brake Pull the lever and move it forwards 3 Release the brake pedal and push the accelerator gradual...

Page 92: ...d mirrors and the optional reverse drive camera check if there are no persons or objects behind the vehicle 5 Release the brake pedal and push the accelerator gradually The vehicle starts to move back...

Page 93: ...railer brake lights will light up The current air pressure is shown on the main screen 3 9 2 1 Main screen General screen When the air pressure drops below 5 5 bar the buzzer and error message light o...

Page 94: ...active The indicator status brake system on the control panel becomes active In the most backward position the parking brake lever will be locked and the parking brake remains enabled The parking brak...

Page 95: ...be pulled out of the parking position and moved further to the backward position The trailer brakes are hereby released so only the parking brakes of the truck are activated As soon as the parking br...

Page 96: ...ng performance will be in the range of 1 500 up to 2 100 rpm The braking effect decreases as the engine speed drops As long as the foot switch is pressed the engine brake is performing except in the f...

Page 97: ...moving the right control lever from its centre position to position 1 to 3 Picture 4 4 point B the deceleration of the retarder can be set Always enable evenly with short intervals between the positio...

Page 98: ...he coolant temperature is higher than or equal to 110 C Measures to prevent high oil and coolant temperature Switch the gear box one or more gears lower Switch the retarder to a lower position positio...

Page 99: ...when the engine has been used under a heavy load for an extended period of time to prevent overheating of the turbo and coolant 4 Remove the ignition key truck 4 9 2 Parking 1 Activate the parking br...

Page 100: ...or more information see 4 8 2 1 Parking brake at trailer connection 4 9 3 Long term parking garaging If the vehicle is parked or stored for a long time during winter there is a risk of freezing water...

Page 101: ...turned to centre position Activate cruise control Activating cruise control can be carried out in two different ways Picture 4 6 1 By moving the right control lever shortly in direction A or B The cur...

Page 102: ...ontrol lever to or A or B X After pressing RES C X Speed out of range 30 kph 18 7 mph X X When using service brake X X When using parking brake X X When using engine brake X X When using retarder X X...

Page 103: ...than 30 kph 18 7 mph Adjust variable speed limitation device If the variable speed limitation device is activated the speed can be increased or reduces by moving the right control lever in direction...

Page 104: ...e speed control with 1 260 rpm spring returned D OFF Disable engine speed control spring returned to centre position Activate engine speed control Activate engine speed control can be done as follows...

Page 105: ...When using engine brake X X 4 11 Uphill and downhill driving If the accelerator is released by a possible traffic situation while uphill or downhill driving it may occur that the automatic gear box w...

Page 106: ...ck will be locked For refuelling the next steps must be carried out 1 Open the cover on the crane platform 2 Use key fuel tank to open the lock turn the key clockwise 3 Turn the filler cap countercloc...

Page 107: ...ne platform 2 Turn the blue screw cap counterclockwise and remove it 3 Refill the tank with AdBlue and support the refuelling nozzle to prevent the plastic filling pipe from breaking off 4 Replace the...

Page 108: ...s dropped to point E Picture 4 11 the EAS system will be disabled On the main screen symbol EAS malfunction becomes active simultaneously with the yellow warning light on the control panel When this e...

Page 109: ...vehicle in the country of registration or use to be invalidated 4 13 Off the road driving 4 13 1 Axle load An exception to the above mentioned warning is the use of a steering program in which axle 3...

Page 110: ...cylinders for adjusting the axle height when sitting in the truck cab This feature is applicable when outriggering or switching to off the road mode when driving in rough terrain CAUTION Check if the...

Page 111: ...adjustment is operated by the switches on the control panel Picture 4 13 A Switch all axles up down B Switch axles 1 and 2 up down C Switch axles left hand rear up down D Switch axles right hand rear...

Page 112: ...also the switch outrigger control is enabled The symbol outrigger control on the main screen is active The suspension will be locked in any case the tower is not horizontally placed on the truck In t...

Page 113: ...rough terrain or when a low vehicle speed is desired e g at driving with an erected tower the transfer case can be switched to off the road gear Then the transfer case has a lower gear ratio CAUTION B...

Page 114: ...erential lock can be enabled so the longitudinal and transversal differentials will be locked The transfer case will also act as a longitudinal differential lock The differential indication screen on...

Page 115: ...t automatically disabled If the symbol longitudinal differential lock flashes not all longitudinal differential locks are enabled disabled See 3 9 2 2 Main screen Differential indication screen for an...

Page 116: ...in screen flashes till all transversal differentials are disabled After that the symbol disappears Measures if the transversal differential lock is not automatically disabled If the symbol transversal...

Page 117: ...control panel must be switched to off the road mode The control panel steering system becomes active After enabling off the road mode the maximum vehicle speed is limited to15 kph 9 4 mph The longitud...

Page 118: ...sabling steering system Put switch steering system on the road off the road on the control panel to on the road mode The maximum vehicle speed is limited to 83 kph 52 mph The longitudinal differential...

Page 119: ...icle speed is limited to 15 kph 9 4 mph Using steering program Axles 1 and 2 are mechanically steered by the steering wheel axles 4 and 5 are steering in the opposite direction Examples The display co...

Page 120: ...ted to 15 kph 9 4 mph Using steering program Axles 1 and 2 are mechanically steered by the steering wheel axle 5 can independently be adjusted and axle 4 steers proportionally with axle 5 Use the plus...

Page 121: ...le is ready After enabling the off the road mode the maximum vehicle speed is limited to 15 kph 9 4 mph Using steering program Axles 1 and 2 are mechanically steered by the steering wheel axles 4 and...

Page 122: ...em The red indicator above the key becomes active when the steering program can be carried out successfully When enabling the program axle 3 will be retracted The buzzer becomes active when the vehicl...

Page 123: ...r box to DM manoeuvering forward or RM manoeuvering backward On the display gear box DM or RM will appear 2 Gradually operate the accelerator in the manoeuvering range This is the initial part of the...

Page 124: ...own weight is 750 kg NEVER exceed this weight The maximum nose weight is 350 kg CAUTION The maximum weight of a braked trailer load and its own weight at a SK599 AT5 is 3 336 kg NEVER exceed this wei...

Page 125: ...er with trailer connector 7 When mounting an air braked trailer also the optional trailer connection must be mounted 8 Check the operation of the trailer brakes 4 14 2 Uncoupling of the trailer For un...

Page 126: ...of the buffer beam 3 till the holes in both tubes for the benefit of the pin connection are in one line 4 Reassemble the two at step 2 removed pins to the tube 4 5 Lock the two pins with the at step...

Page 127: ...er beam horizontally 2 3 Mount the at step 1 removed R clip in the pin on the frame 1 4 Remove the two R clips 3 5 Remove the two pins 4 from the tube 6 Slide the rear part of the buffer beam 3 till t...

Page 128: ...olding is not possible because of abnormal conditions e g on a small construction site CAUTION Driving with an erected tower is a risky act which is exclusively carried out by the own responsibility o...

Page 129: ...e hoisting hook Picture 4 20 2 The trolley and the hoisting block are positioned as shown in Picture 4 20 3 The diesel engine of the crane must be TURNED OFF The suspension must be BLOCKED Check if th...

Page 130: ...AT5 Driving Truck 4 56 SPIERINGS MOBILE CRANES USER MANUAL V 0 1 Dec 2016 Changes and typographical errors reserved 2016 Spierings Mobile Cranes All rights reserved Picture 4 20 Picture 4 21 Picture...

Page 131: ...ck if the tyre pressure of all tyres is in the range of 9 0 9 2 bar measured at cold tyres see 11 5 2 Tyre pressure 3 Check if the crane is build at half height NOT at full height Only the intermediat...

Page 132: ...ox shows the current gear 4 Switch the gear box to manual mode by moving the gear lever in automatic mode to the left once and release the lever again 5 Switch the gear box to the 1 st gear by moving...

Page 133: ...sed and the parking brake can be released The power assisted steering remains active CAUTION Before towing of the vehicle contact Spierings Mobile Cranes The indicated instructions are just meant to h...

Page 134: ...ED See the differential indication screen for an overview of the enabled longitudinal and transversal differential locks 4 Remove the cover of the central console 5 Operate switch transfer case neutra...

Page 135: ...nger run the same procedure can be followed as described in 4 17 1 Towing with functioning diesel engine service brake and steering system However there are some additional problems The system is not...

Page 136: ...ove the outrigger beam on the right front see Picture 4 26 can be connected to the air line of an external compressor The air circuit is pressurized by the external compressor Check the air pressure g...

Page 137: ...exagonal head screw A fully out of the parking brake booster at the rear Picture 4 27 2 Do this twice per axle left and right for axles 2 3 and 4 The parking brake is released when the hexagonal head...

Page 138: ...power assisted steering largely Only the emergency steering pump delivers oil for the power assisted steering However this pump only delivers oil when the vehicle is moving 5 up to 8 kph 3 1 up to 5 m...

Page 139: ...there are some additional problems 1 The drive is eliminated Remove the drive shafts on the output shafts of the transfer case For more information see 4 17 3 1 Remove drive shafts on output shafts o...

Page 141: ...nts about oil leakage cracks or excessive noise If the annual inspections are not carried out What does thoroughly inspected mean The thorough inspection means that all the construction parts of the c...

Page 142: ...rized body 5 1 5 Lift This is the elevator which brings the operator to the crane cabin The service life at normal use and proper maintenance is approx 20 years 5 1 6 Outrigger system The outrigger sy...

Page 143: ...equipped workshop 5 2 1 First service truck After the first 300 to 400 operating hours the first service must be carried out For more information see 5 2 Maintenance schedule truck In most cases the f...

Page 144: ...ce daily weekly or bi monthly will logically also receive attention at the annual maintenance Explanation of codes in the maintenance schedule C Check CL Check level L Lubricate P Clean purify D Drain...

Page 145: ...ce 1st service truck Daily Weekly Bi monthly 30 000 km yearly Other Engine oil CL CL X Oil filter X Cooling system C C Coolant CL CL 4 yearly replaced Anti freeze concentration C Radiator Intercooler...

Page 146: ...rder X X Transfer case C C Oil transfer case X CL 2 yearly replaced Axles C C Oil differentials X CL 4 yearly replaced Oil axle hubs X CL 2 yearly replaced Tyres C C Tyre pressure C Brake linings C 5...

Page 147: ...rly Other Hydraulic oil CL CL Hydraulic fine filter X 2 yearly replaced Hydraulic coarse filter X X Accumulators C Hoses and connections C 5 3 7 Maintenance schedule pneumatic system Maintenance 1st s...

Page 148: ...fluid CL CL Fire extinguisher C Seat belt C C Air conditioning The air conditioning system contains coolant under high pressure It is NOT ALLOWED to remove parts of the air conditioning system INFORM...

Page 149: ...board voltage of the truck is 24 V There are two batteries connected in series During running of the truck engine these batteries are charged by an alternator which is driven by the truck engine see...

Page 150: ...1 Erect the crane until the tower is vertically positioned and secured 2 Remove the left hand cover plate of the engine cowling 3 Remove the protective cover of the batteries 4 Check the batteries for...

Page 151: ...minutes Recharging batteries by using a quick charger When using a quick charger all cables must be removed from the battery clamps and the quick charger must be attached directly to the battery termi...

Page 152: ...inals well by using acid free grease for instance Vaseline 11 Cover the terminals with isolation covers 12 Mount the protective cover of the batteries and fasten it with the nut 13 Mount the left hand...

Page 153: ...t board mounted with fuses and a relay Also on the top of the fuse box there are some fuses present An overview of fuses which is situated on the inside of the cover shows extra information about the...

Page 154: ...16 Changes and typographical errors reserved 2016 Spierings Mobile Cranes All rights reserved 6 4 3 Fuses in the control cabinet of the truck The fuses of the suspension system and outrigger system ar...

Page 155: ...anes All rights reserved 7 Lighting INFORMATION For more information see the electrical diagram in the Annex CHECK TEST Check the lighting of the truck every day before driving off and at the annual m...

Page 156: ...t head screws 2 at the upper side of the bumper 3 Remove the bumper from the supports 3 Replacing lamp Carry out the following steps for replacing a lamp see Picture 7 2 1 Unscrew the fitting Picture...

Page 157: ...ame procedure as replacing the low beam see 7 1 Low beam 7 3 Parking light Removing bumper For replacing the lamps first the bumper needs to be removed For more information see 7 1 Low beam Replacing...

Page 158: ...or replacing the lamps first the bumper needs to be removed Replacing lamp The direction indicator is situated at the top of the fitting 1 Turn the lamp holder a quarter turn counterclockwise see Pict...

Page 159: ...Side direction indicator Replacing lamp 1 Unscrew the cap of the fitting see Picture 7 7 2 Replace the lamp 3 Check the operation of the lamp 4 Mount the cap on the fitting 7 4 3 Rear direction indic...

Page 160: ...irection indicators mounted on the buffer beam see Picture 7 9 Replacing lamp 1 Unscrew the grate 2 Unscrew the cap of the fitting 3 Replace the lamp 4 Check the operation of the lamp 5 Mount the cap...

Page 161: ...the cap on the fitting 7 5 3 Tail light buffer beam Replacing lamp Replacing the tail lights of the buffer beam follows the same procedure as replacing the direction indicator of the buffer beam see 7...

Page 162: ...ar direction indicator see 7 4 3 Rear direction indicator 7 7 2 Reverse dive light buffer beam Replacing lamp Replacing the reverse drive light of the buffer beam follows the same procedure as replaci...

Page 163: ...marking light truck Replacing lamp This side marking lights contains LED s which are not replaceable see Picture 7 11 If this light is defective the entire unit needs to be replaced 1 Unscrew the side...

Page 164: ...ront contour lights At the right hand side of the vehicle the contour lights are attached to the de tower head box at the front left hand side the contour lights are attached to the top jib see Pictur...

Page 165: ...s reserved 2016 Spierings Mobile Cranes All rights reserved 7 10 2 Rear contour light The rear contour lights are mounted to the platform of the crane see Picture 7 15 Replacing lamp 1 Unscrew the cap...

Page 166: ...016 Spierings Mobile Cranes All rights reserved 7 11 License plate lights The license plate at the rear of the truck is illuminated see Picture 7 16 and Picture 7 17 Replacing lamp 1 Unscrew the cap o...

Page 167: ...gs Mobile Cranes All rights reserved 7 12 Rotaflares The truck is equipped with a number of rotaflares see Picture 7 18 Replacing lamp The orange cap is firmly clamped under a clamp edge 1 Pull the or...

Page 168: ...cond type the Xenon lamp see Picture 7 20 is mounted at the lower side of the tower Replacing lamp 1 Unscrew the cap of the fitting 2 Replace the lamp Remove the cables Release the clamping spring and...

Page 169: ...e to prevent major damage to the hydraulic system 8 1 Hydraulic tank The hydraulic tank is situated in the chassis Picture 8 1 and can be reached via the manhole of axle 2 when the axles are fully pus...

Page 170: ...e upper edge of the sight glasses 8 1 3 Analysing oil Have the hydraulic oil regularly analysed and refresh the hydraulic oil if needed CHECK TEST Timely check the hydraulic oil level to prevent damag...

Page 171: ...lic system truck 6 Mount filler cap A on the hydraulic tank 8 2 Hydraulic pumps Two hydraulic pumps are driven by the truck engine The steering pump mounted in the lower left corner against the engine...

Page 172: ...left hand cover plate of the engine cowling 3 Unscrew the lid of the filter holder B by turning the lever counterclockwise 4 Replace the filter element A and the sealing rings which must be greased l...

Page 173: ...t hand cover plate of the engine cowling see 2 4 Engine cowling 3 Replace the filter Rotate the filter using a strap wrench Lightly grease the sealing ring of the new filter Mount the new filter and s...

Page 174: ...truck 2 Place an oil tray under the filter 3 Unscrew the bottom of the filter wrench width 19 4 Remove the filter from the holder 5 Clean the holder if necessary with a lint free dry cloth 6 Replace...

Page 175: ...voirs see Picture 9 1 Compressed air reservoir 1 60 litres This reservoir ensures the operating of the service brake boosters of axles 1 and 2 This reservoir also provides the compressed air for opera...

Page 176: ...utch and the gear box If the air pressure in the secondary system is lost still the clutch and the gear box can be switched for a few times The following components are operated by the secondary syste...

Page 177: ...d 2 Turn off the engine of the truck 3 Depressurize the pneumatic system Release the pressure by using a hose connected to nipple A above the right hand outrigger beam see Picture 9 3 4 Remove the cen...

Page 178: ...eeds to be replaced 9 5 Oil atomizer water separator The oil atomizer water separator Picture 9 5 is situated against the accessory reservoir under the chassis at the left between axles 3 and 4 The oi...

Page 179: ...e is pressure on the air system the valve under the water separator will be pressed in The condensate will be collected in the flask If there is no pressure on the air system the valve will be opened...

Page 180: ...se are mounted in the chassis under the truck cab see Picture 9 7 1 and between axle 3 and axle 4 see Picture 9 7 2 The system pressure must be 9 8 bar and can be adjusted by the pressure relief valve...

Page 181: ...re 10 1 Technical data Brand and model DAF MX375 Version Water cooled four stroke diesel engine with electronically controlled injection system Number of cylinders 6 Number of valves per cylinder 4 Fu...

Page 182: ...esel engine truck The oil level must be between Min and Max level TOXIC SUBSTANCES Lubrication oil can cause skin irritation or skin lesions Avoid contact with the lubricating oil to prevent skin lesi...

Page 183: ...lso be checked by means of a dipstick Checking the oil level using the dipstick must be carried out as follows 1 Open the cover of the left hand engine cowling 2 Take the dipstick Picture 10 3 A out o...

Page 184: ...ications 5 Wait for a few minutes so the oil can run down the crankcase 6 Check the oil level using the dipstick see 10 2 1 Checking oil level diesel engine truck 7 Check if the oil level is between M...

Page 185: ...e drain hose on the front drain plug on the crankcase Immediately the oil begins to flow into the oil tray 6 Remove the drain hose 7 Replace the oil filter element see 10 2 3 2 Replacing oil filter el...

Page 186: ...lement see 14 1 Maintenance specifications 7 Mount the filter cover back on the filter casing 8 Tighten the filter cover with the tightening torque which is mentioned on the filter cover 9 Top up the...

Page 187: ...e diesel engine truck CAUTION Always use the coolant as mentioned in 14 1 Maintenance specifications Only top up with coolant of the same type CORROSIVE SUBSTANCES Coolant is a harmful substance When...

Page 188: ...2 Top up the expansion tank with coolant until the fluid level reaches the edge of the filler neck see 14 1 Maintenance specifications 3 Turn on the heating in the truck cab at maximum temperature Thi...

Page 189: ...r is there is no oil leaking anymore 6 In the same way let the coolant drain out of the drainage point of the oil cooler see Picture 10 10 at the right side of the engine 7 Mount all opened drainage p...

Page 190: ...ng the radiator see following sections 10 3 5 1 Cleaning the radiator with compressed air The outside of the radiator is most easy to clean with compressed air low pressure 2 Always blow the fins clea...

Page 191: ...cleaning agent rinse for a few minutes and wash away with a converging water jet in the longitudinal direction of the fins to prevent damage 4 Mount the radiator and the central cover plate on the en...

Page 192: ...cture 10 11 on a clean and dust free surface Rotate the filter while beating so the dust will be released through the openings 6 Lightly grease the rubber sealing ring of the filter element 7 Mount th...

Page 193: ...ecifications 6 Mount the new filter element in the filter casing 7 Mount the filter cover to the filter casing and fasten the filter cover with clips A 8 Close the cover of the engine cowling 10 4 Fue...

Page 194: ...important for the fuel system to be checked for any damage or leakage The entire system needs to be checked Fuel tanks Pipes Fuel filter Connections CAUTION It is important that both tanks are checked...

Page 195: ...Fuel tank B Buffer tank By means of the filler neck the tanks can be refilled There is a buffer tank mounted between the fuel tank and the diesel engine When uphill downhill driving this buffer tank...

Page 196: ...he drainage plug as soon as the diesel comes out 10 4 3 2 Replacing fuel pre filter water separator CHECK TEST Regularly drain the water separator to prevent damage to the fuel system For more informa...

Page 197: ...ckwise 4 Remove the filter element from the bottom cover 5 Clean the bottom cover 6 Replace the O ring and grease the new O ring lightly 7 Mount a new filter element on the bottom cover and fill with...

Page 198: ...r cover see 14 1 Maintenance specifications 9 Mount the filter cover with the filter element over the centre pipe and tighten it on the filter casing by hand 10 Mount the filter cover with the tighten...

Page 199: ...f the fuel system must be carried out as mentioned below 1 Operate the hand pump by turning the knob counterclockwise and after that moving the knob in and out Picture 10 18 Operate the hand pump till...

Page 200: ...ansported by means of fuel transfer pump through the slewing ring to the little fuel tank of the superstructure diesel engine This process is fully automatic If the fuel in the little tank drops down...

Page 201: ...aust gases in the exhaust system The injection is done electro pneumatically and takes place just before the damper catalytic converter The quantity AdBlue that is sprayed in the damper is depending o...

Page 202: ...rease the new sealing ring 5 Replace the O ring of the drainage plug and lightly grease the new O ring 6 Mount the new filter element with the new spacers in the filter cover 7 Mount the filter cover...

Page 203: ...oil separator to the filter casing 4 Tighten the air filter oil separator by hand for approx turn 270 5 Pressurize circuit 4 of the pneumatic system 6 Check the air filter oil separator for air leaka...

Page 204: ...crews of the visco coupling on the side of the belt pulley B 3 Tilt the fan in such a way that there is enough space for replacing a new belt Prevent damage to the radiator while tilting the fan INFOR...

Page 205: ...ushion to the stop 4 Remove the poly V belt 5 Check the pulleys for damages rust and grease deposits 6 Put the poly V belt over as much pulleys as possible 7 Tension the automatic belt tensioner if no...

Page 206: ...r slowly cushion to the stop 5 Remove the poly V belt of the alternator 6 Check the pulleys for damages rust and grease deposits 7 Put the poly V belt of the alternator over as much pulleys as possibl...

Page 207: ...box with integrated retarder has 16 forward gears and 2 reverse gears which are electro pneumatically switched Because of this a dry clutch will do The retarder is a transmission brake which generate...

Page 208: ...al surface 2 Remove the filler plug see Picture 11 2 A 3 If the oil level is not immediately below the filler neck then refill see 14 2 1 Specifications gear box 4 Mount the filler plug with a tighten...

Page 209: ...3 B and C are magnetic so parts of metal are collected there 7 Mount the drainage plugs B and C with a tightening torque of 60 Nm 8 Top up new oil via the filler neck Picture 11 2 A till the bottom of...

Page 210: ...2 1 Specifications gear box which is situated at the back of the gear box Picture 11 4 A directly after the oil drainage CAUTION In order to avoid measurement errors the oil level may not be checked...

Page 211: ...gnet F at the back of the filter element and clean it 4 Remove the old filter element of the cover 5 Check the cover B for damages 6 Replace the O ring C Please note that the O ring must be ordered se...

Page 212: ...is driven by output shaft 3 The transfer case has two gear ratios High 1 0 89 on the road Low 1 1 536 off the road The internal output shaft A drives the emergency steering pump hydraulic pump which i...

Page 213: ...neck D If this is not the case top up oil 11 3 3 Refreshing oil transfer case by using filler neck B till the oil leaves filler neck D 4 Let the oil drain 5 Mount the plugs B and D CAUTION In order t...

Page 214: ...plugs 6 Remove filler plugs B and D 7 Top up via filler neck B approx 6 5 litres till the edge of filler neck D is reached see 14 1 Maintenance specifications and 14 2 2 Specifications transfer case...

Page 215: ...roughput 7 29 4 Yes No 5 Yes Yes Mechanically End 7 29 11 4 2 Checking oil level differentials CAUTION In order to avoid measument errors the oil level may not be checked immediately after operating T...

Page 216: ...ifferential 1 Make sure that the vehicle stands on a flat horizontal surface 2 Put an oil tray under the drainage plug 3 Remove the drainage plug 1 Picture 11 9 and Picture 11 10 and collect the oil 4...

Page 217: ...Before checking make sure that level mark A is in a horizontal position and the drainage plug 1 is at the bottom of the circle 3 Remove plug 2 out of the filler neck and replace the sealing ring 4 Ch...

Page 218: ...the circle 3 Put an oil tray under the drainage plug 4 Remove drainage plug 1 and plug 2 from the filler neck 5 Clean the drainage plug 6 Put a new sealing ring on the filler plug 7 Mount the drainag...

Page 219: ...time then this is an important signal in order to preventively replace this tyre After a long drive in which a lot of fast speed is driven or a lot is braked the crane should be driven at a lower spe...

Page 220: ...very brake drum it can be checked if the brake linings are still thick enough to drive safely on the road Picture 11 13 A 1 Remove the rubber sealing ring out of hole B Picture 11 13 2 Check the thick...

Page 221: ...eering rod B which operates the steering arms C of the axles On the axles there are auxiliary steering cylinders D mounted for power assisted steering Axles 4 and 5 are not mechanically connected to a...

Page 222: ...ear axle s is manually adjusted 3 Crab steering In this steering program all axles are steered in the same direction 4 Wall steering In this steering program it is possible to drive away from an obsta...

Page 223: ...m On the mechanically steered steering axle 1 and the hydraulically steered rear axles 4 and 5 steering angle sensors are mounted which measure the current steering angle The measuring signals are pro...

Page 224: ...of the truck fails This circuit is independent of the diesel engine and ensures in case of an emergency that the vehicle remains steerable till it comes to a stop When steering pump 2 becomes active t...

Page 225: ...nce steering system 12 4 1 Checking steering system Check the steering system with two people Secure the crane to its transport position While one person moves the steering wheel slightly to the left...

Page 227: ...Grease pump The automatic lubrication system truck has one grease pump see Picture 13 1 This grease pump is controlled by means of a timer automatic lubrication system truck The grease pump with rese...

Page 228: ...clock 1 0 Grease pump disabled Clock Timer active 1 Grease pump continuously enabled B Indicator 0 clock 1 0 Grease pump disabled Clock Timer active 1 Grease pump continuously enabled C Switching seg...

Page 229: ...obile Cranes All rights reserved 13 1 3 Lubrication points central lubrication system The following lubrication points are part of the central lubrication system A Pins for fixing spring cylinders up...

Page 230: ...ion truck 13 2 1 Retractable cylinders outrigger beams Picture 13 6 A shows the position of the lubrication nipple of the retractable cylinder inside the beam For lubricating these nipples the outrigg...

Page 231: ...be lubricated manually see Picture 13 9 A It is recommended to extra lubricate the ball coupling by means of the needle lubricating nipple 13 2 4 Tower support The tower support is situated directly...

Page 233: ...tity Amount Diesel engine Euro5 DAF MX375 AADI00010080 1x Engine oil SAE 10W40 ACEA E6 OLSM00100180 Min 27 litres Max 36 litres Oil filter DAF 1643070 SERV01150110 1x Coolant TotalFinaELF Cool plus 37...

Page 234: ...case SAE 75W90 full synthetic OLSM00100120 6 litres Sealing ring oil drainage plug Copper sealing ring 22x27x1 5 mm DIN7603 BERI0302015 1x 14 2 3 Specifications axles brakes tyres Description Specific...

Page 235: ...G3 OLSM00100040 n a Hydraulic coarse filter CS 15 AN HYIN04100211 1x Hydraulic fine filter FH 100 Triple R HYIN04100040 1x Filter steering system Gauze filter 2 0008G40 A00 0 M HYIN04100060 1x 14 5 S...

Page 236: ...SK599 AT5 Specifications truck Truck 14 4 SPIERINGS MOBILE CRANES USER MANUAL V 0 1 Dec 2016 Changes and typographical errors reserved 2016 Spierings Mobile Cranes All rights reserved...

Page 237: ...cal errors reserved 2016 Spierings Mobile Cranes All rights reserved 15 Annexes TAB 1 Pneumatic scheme TAB 2 Hydraulic scheme TAB 3 Electric scheme TAB 4 Central lubrication system TAB 5 Information t...

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