Spicer DSSM0100 Service Manual Download Page 15

12

Lubrication Procedures

Lubrication Procedures

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                

*

Spicer bolts are specially heat-treated.

 

DO NOT 

substitute with inferior grade bolts.

 

7.

It may be necessary to unseat bearing cup assem-
blies by tapping on yoke or bearing cup with a soft-
faced hammer.  Once the bearing cup assemblies are 
free, allow the driveshaft to rest on support strap.

8.

Apply a c-clamp around the outboard bearings.  
Apply grease gun pressure.  Completely purge both 
inboard bearings.

9.

If bearings fail to purge, slightly loosen c-clamp and 
reapply grease gun pressure until both outboard 
bearings purge.

10. After all four bearings purge fresh grease, retighten 

c-clamp to squeeze out excess grease and wipe 
clean.  This will ease installation of universal joint kit 
back into yoke.  Install universal joint kit in the yoke 
using new bearing retainer bolts, and torque bolts to 
the required specifications.

11. If the bearings still will not purge, complete replace-

ment of the universal joint kit is required.  See 
removal section of this manual for proper proce-
dures on removing Spicer Quick Disconnect™ style 
driveshaft assemblies and spring tab style universal 
joints.

Slip Joint Lubrication

Lubrication Procedure for Relubale Slip Members

1.

Apply grease gun pressure to the lube fitting until 
lubricant appears at the seal.  Always use an E.P., 
Grade 2 specification, N.G.L.I grease on spline mem-
bers.  Spicer recommends the same lubricant used 
for universal joints. 

 

 

Caution

 - In cold temperatures, be sure to activate 

the slip member by driving the vehicle sufficiently to 
cause displacement of the grease prior to its stiffen-
ing.  Failure to do so could cause the excess lubri-
cant to stiffen in the cold weather and force the 
welch plug out.  The end of the spline would then be 
open to collect contaminants and can result in drive-
line failure. 

Stamped Straps

(SPL 55, 70, 100)

Bolt Specifications - Quick Disconnect™

Series

Thread Size

Head Size

Bolt

Nm

Torque

Lb. Ft.

SPL 140

12mm - 1.25

12mm, 12 

point

156-170

115-125

SPL 170

12mm - 1.25

12mm, 12 

point

156-170

115-125

SPL 250

12mm - 1.25

12mm, 12 

point

156-170

115-125

Summary of Contents for DSSM0100

Page 1: ...Spicer Driveshafts Service Manual DSSM0100 December 2010 Spicer Life Series...

Page 2: ...patibility 9 Universal Joints 10 Slip Joint 12 Center Bearings 13 Removal Warnings and Cautions 14 Driveshaft Assemblies 15 Grease Zerk Removal and Installation 16 Slip Member Boot 18 Center Bearing 1...

Page 3: ...formed bearing retainer provides structural rigidity and reduces bear ing movement which may result from overloading Spicer Life Series award winning universal joint kits are specifically designed to...

Page 4: ...veline failure which can result in separation of the driveline from the vehicle A separated driveline can result in property damage serious personal injury or death WARNING Reassembly of a driveline o...

Page 5: ...NG DO NOT touch or disturb the micro encapsulated adhesive found on the midship nut threads Doing so may ini tiate the curing process and impair the installation of the nut Premature curing of the mic...

Page 6: ...fitting can allow contaminants to invade the universal joint Invasion of contaminants into the univer sal joint can degrade grease and cause universal joint dam age which can result in separation of t...

Page 7: ...emblies and trun nions Take hold of the inboard yoke on the drive shaft with both hands Try to move the yoke vertically and horizontally There should be less than 006 15mm movement in the universal jo...

Page 8: ...ghten to required specifica tions If a plug is missing or fractured the entire universal joint kit needs to be replaced Slip Member Assembly Inspection 1 Check the slip member assembly for excessive r...

Page 9: ...ecessary 6 Visually inspect for the presence of the grease zerk fitting if applicable on the slip yoke a If grease zerk fitting is loose tighten to required specifications See Table C b If grease zerk...

Page 10: ...on 1 Visually inspect all center bearings end fitting mid ship nuts for any gaps between the mating surfaces Note Be sure to repeat steps 2 and 3 for all center bearing end fittings for broken back an...

Page 11: ...out of vehicle during the removal and installation process 9 ALWAYS wear protective gloves when applying grease to slip joints or other driveshaft components 10 NEVER heat components or use sledgehamm...

Page 12: ...ecommended Lubricants for Relubable Universal Joints and Slip Members Standard Application Spicer recommends that the following requirements be met for any lubricant that will be used to service most...

Page 13: ...roads Off highway is defined as all applications requiring more than 10 of operating time on gravel dirt or unpaved roads Linehaul is defined as 100 of operation time on smooth concrete or asphalt Re...

Page 14: ...180 degrees and repeat procedure on opposite lug ear 2 Apply grease gun pressure and purge all four bear ings until fresh grease is seen at all four bearing seals 3 If striking lug ears does not caus...

Page 15: ...f the universal joint kit is required See removal section of this manual for proper proce dures on removing Spicer Quick Disconnect style driveshaft assemblies and spring tab style universal joints Sl...

Page 16: ...13 Lubrication Procedures Lubrication for Center Bearings All Spicer manufactured center bearings are permanently lubricated No attempt should be made to add or change grease with the bearing itself...

Page 17: ...g support straps to fuel oil or brake lines or wiring can result in their damage Damaged fuel oil or brake lines or wiring can result in failure of the vehi cle which can result in property damage ser...

Page 18: ...s This assures proper reassembly of the driveshaft into the vehicle in its original position 2 Be sure to ALWAYS use support straps to prevent the driveshaft from falling out of the vehicle 3 Remove t...

Page 19: ...sal joint kit to allow access to effected grease zerk fitting or plug Using pliers or an open ended wrench turn grease zerk fitting or plug counter clockwise until it is removed from the journal cross...

Page 20: ...nd discard and remove outboard bearing cap assemblies 2 Make sure universal joints cross assembly is not tilted in the yoke Place bearing cup spacer onto the base of the arbor press and under the yoke...

Page 21: ...oul der of the journal cross makes contact with the inside of the yoke ear Inspect Tube Yoke and Flange Yoke if applicable 1 Inspect the tube yoke and flange yoke if applicable cross hole surfaces for...

Page 22: ...hip nut can cause driveline failure which can result in sepa ration of driveline from vehicle A separated drive line can result in property damage serious personal injury or death Caution The followin...

Page 23: ...discard rubber cushion 4 Using a puller follow the tool manufacturer s instructions to remove the bearing assembly from the midship Discard the center bearing Inspect Midship Bearing Diameter 5 Inspe...

Page 24: ...roper pro cedures Reassembly of a driveline out of original phase can cause vibration and failure of the driveline and attaching compo nents Failure of a driveline can result in separation of drivelin...

Page 25: ...ng cup assembly rotation in yokes 2 Position the journal cross into the yoke cross holes with grease zerk nipple fitting inward toward tub ing The double headed grease zerk nipple fitting should be pe...

Page 26: ...t to yoke cross hole Align yoke in arbor press with previously installed bearing cup assembly resting on base of press Place a push rod that is smaller than the bear ing cup assembly on top of the bea...

Page 27: ...dle rollers Also apply a lib eral coating of grease on the bottom of each bearing cup assembly and on the lip of the seal Note Refer to Dana information bulletin J3295 for additional grease specificat...

Page 28: ...sembly over trunnion diameter and align it to the yoke cross hole Push the bearing cup assembly until both installation height tools are flush with the cross hole face 6 Install new spring tabs and 8m...

Page 29: ...or press on the ears of the yoke See illustra tion 6 Install a washer if required and new midship nut and torque nut to specifications See midship nut specifications Table MM Failure to torque midship...

Page 30: ...ore the driveshaft is completely installed in the vehicle slowly collapse and extend the driveshaft to make sure the boot clamps are stationary If the clamps are not stationary recheck for proper clam...

Page 31: ...slip member after drive shaft installation Refer to Lubrication section of this manual Refer to Dana information bulletin J3295 for grease specification guidelines Bolt Specifications Quick Disconnect...

Page 32: ...assembly Deflector See Slinger Driveline An assembly of one or more coupling shafts and a driveshaft with provisions for axial movement which trans mits torque and or rotary motion at a fixed or varyi...

Page 33: ...Yoke A yoke which accomodates axial movement Slip Yoke Plug See Welch Plug Slip Yoke Seal Pop on or threaded ring that contains a seal that protects the slip member assembly from environmental contam...

Page 34: ...nal cross fitting and four bearing cup assemblies Universal Joint Kit See Universal Joint U Joint Universal Joint with installation hardware Welch Plug A plug in the slip yoke face that seals off one...

Page 35: ...p Spacer and Push Rod Metal Plate 0 25 inches 6 4mm thick or J J Tool Co Inc See photo 104 Universal Joint Puller Kit 4LIFE Basic or Complete for Spicer Life Series 140 170 250 1 800 2221 4903 Outside...

Page 36: ...ons and or design are subject to change without notice or obligation Printed in USA DSSM 0100 12 10 For spec ing or service assistance call 1 877 777 5360 or visit our website at www dana com Dana Com...

Reviews: