Sperry Marine BridgeMaster E Series Technical Manual Download Page 372

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S-BAND

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FITTED 1 - 2

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LK2

LK3

FITTED

NOT FITTED

FITTED

NOT FITTED

FITTED 1 - 2 FOR MAGNETRON MG5424

LK1

FITTED 2 - 3 FOR MAGNETRON M1458

25 kW X-BAND

MODULATOR LINK SETTINGS FOR 65810812 / 65825812 / 65830812

NOTE THAT LINKS 2 & 3 ARE HARDWIRED FOR SPECIFIC USEAGE.

NOTE THAT LINK 1 IS CONFIGURABLE FOR HEATER TURNDOWN ON 25kW X-BAND

TEST POINTS:

TP100 MAGNETRON CURRENT MONITOR

TP102 MODULATOR TRIGGER

TP101 CHARGE TRIGGER

TP100

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LK3

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Summary of Contents for BridgeMaster E Series

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Page 349: ...H FRQWURO SDQHO WRS VXUIDFH FFHVV FDQ EH REWDLQHG E UHPRYLQJ WKH FRQWURO SDQHO ORZHU FRYHU UHPRYLQJ WKH WZR FRQWURO SDQHO IL LQJ VFUHZV DQG KLQJLQJ WKH FRQWURO SDQHO GRZQ 6HH LJXUH 8QSOXJ FRQQHFWLQJ F...

Page 350: ...EH UHSODFHG DV D JURXS HDYLQJ WKH GULYH ERDUG XQWLO ODVW DQG ILUVW KDYLQJ HQVXUHG WKDW DW OHDVW PLQXWHV KDV HODSVHG VLQFH VZLWFK RII IRU WKH 57 DQRGH YROWDJH WR VDIHO GLVFKDUJH GLVFRQQHFW WKH LGHQWLIL...

Page 351: ...GLVSOD EULOOLDQFH FRQWURO EODFN OHYHO UHG DQG EODFN OHYHO EOXH VR WKDW WKH ZKLWH UHFWDQJOH LV MXVW YLVLEOH DQG D JRRG ZKLWH GMXVW WKH GLVSOD EULOOLDQFH DQG UHG DQG EOXH JDLQ FRQWUROV WR JLYH WKH EULJK...

Page 352: ...TCHES LOCATING SCREWS FAN FILTER KEYBOARD OPTION FILTER RECESS FRONT INNER MOULDING PROCESSOR BOARD S POWER CABLE OUTER MOULDING EXTENDED OUTER MOULDING WITH OPTIONAL KEYBOARD KDSWHU LVSOD 8QLW DXOW L...

Page 353: ...E BOARD HEATSINK CONTROL PANEL FIXING SCREWS ACCESSED FROM UNDERNEATH PANEL File Ref SCABACCS ECW Issue A CUT AWAY SHOWING LOCATION OF RIGHT HAND MONITOR FIXING BOLT CONTROL PANEL LOWER COVER LVSOD 8Q...

Page 354: ...BOARD 65800885 P L X C 1365 x 1024 INTERLACED 14 CRT 3025845 HIGH RES 65814531 DEGAUSS COIL 91003688 CRT BASE BOARD 65814883 CRT DRIVE BOARD 65814882 GRID 2 FOCUS LOPT BLOCK DIAGRAM OF E SERIES 14 MO...

Page 355: ...P L X C 65821104 65821531 1365 x 1024 INTERLACED CRT DRIVE BOARD 65820882 CRT BASE BOARD 65820883 BRILLIANCE BOARD 65800885 LOPT FOCUS GRID 2 Parts within dotted outline constitute Boardset Assy 6582...

Page 356: ...cluding heatsink 65800530 DEGAUSS COIL 91003689 CRT BASE BOARD 65821883 P L Z C S K Z C BRILLIANCE BOARD 65800885 P L X C 1365 x 1024 INTERLACED 65821104 CRT DRIVE BOARD 65821882 65821531 Parts within...

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Page 358: ...KDSWHU LVSOD 8QLW DXOW LQGLQJ DQG LUVW LQH 6HUYLFLQJ ULGJH0DVWHU 5DGDU QWHQWLRQDOO ODQN...

Page 359: ...RACKERBALL MA00008185 PLJB 6w SWITCH 65800842 SKJB PSU DC 65800822 AC 65800823 OR 96w 96w SKBF SKBH PLEF PLEH RADAR PROC 65800812 813 814 or 815 96w 96w 96w 96w PLEL PLEM SKFL SKFM 68340 FLASH 32FAAnn...

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Page 362: ...5RWDWH WKH DQWHQQD XQWLO WKH IURQW IDFH LV SRLQWLQJ DZD IURP WKH WUDQVFHLYHU 5HIHU WR LJXUH DQG UHPRYH WKH 3HUIRUPDQFH 0RQLWRU FRYHU 7KH ORFDWLRQ RI WKH 3XOVH HDULQJ SFE LV VKRZQ LQ LJXUH 5HPRYH WKH...

Page 363: ...THAT THE SHIP S SUPPLY TO THE SCANNER MOTOR IS ISOLATED AT THE SCANNER CONTROL UNIT To remove Transceiver cover unscrew 4 M6 captive screws FILE REF MAINT0 ECW iss A 6 DQG 6FDQQHU 8QLW KDSWHU DXOW 5HS...

Page 364: ...CEIVER IS ISOLATED FROM SHIP S SUPPLY BEFORE REMOVING COVERS To remove Transceiver cover unscrew four M6 captive screws To remove filter box cover unscrew two M6 captive screws KDSWHU 6 DQG 6FDQQHU 8Q...

Page 365: ...ngaging Do not completely unscrew the bolts WARNING Failure to remove PLVX before removing the transceiver will cause damage to the Receiver Remove PLYB and PLYK if fitted from the Trigger PCB Remove...

Page 366: ...ow the transceiver to be disengaged from the dowels Do not completely unscrew bolts 1 2 3 4 Withdraw Transceiver in direction of arrow to disengage dowels then lift up to clear keyhole slots 5 FILE RE...

Page 367: ...lengths are used g y Replacement is the reverse of removal After replacement the magnetron current must be set up as in Setting Magnetron Current WARNING Ensure that the scanner supply is turned off...

Page 368: ...Mohms must be used for this measurement Use of a meter with lower impedance could result in damage to the magnetron 2 1 Restore the ship s supply to the Transceiver Switch on at the Display and wait...

Page 369: ...se of removal Remove six M4 screws to remove the Trigger PCB and the screening plate from the pillars on the Modulator PCB Set links as detailed in Link Setting Trigger PCB FILE REF MAINT9 ECW Issue B...

Page 370: ...D 2 3 WHEN FITTED 2 3 THE TRANSMITTER WILL OPERATE WHEN THE ANTENNA IS STOPPED FACTORY SET DO NOT ADJUST ATE TEST LINKS BAUD RATE LINKS SERVICE LINKS RV1 SWEPT GAIN DELAY LK2 NOT FITTED LK3 NOT FITTED...

Page 371: ...PLVD 5 Remove three M5 screws from heatsink 6 Remove five M4 screws securing PCB 7 Remove bracket and transfer to new PCB Replacement is the reverse of removal Before replacing the Trigger PCB check...

Page 372: ...ATOR LINK SETTINGS FOR 65810812 65825812 65830812 NOTE THAT LINKS 2 3 ARE HARDWIRED FOR SPECIFIC USEAGE NOTE THAT LINK 1 IS CONFIGURABLE FOR HEATER TURNDOWN ON 25kW X BAND TEST POINTS TP100 MAGNETRON...

Page 373: ...set fully counter clockwise WARNING Before starting this procedure ensure that D31 is not illuminated If D31 is illuminated isolate Transceiver from ship s mains supply before proceeding 6 Set links a...

Page 374: ...NOT FITTED THIS LINK CAN BE USED TO ISOLATE THE POWER FACTOR CORRECTION CIRCUIT FROM THE REST OF THE POWER SUPPLY AS AN AID TO FAULT FINDING LKB HIGH VOLTAGE ISOLATION LINK TEST POINTS 1 PLTA LKA NORM...

Page 375: ...iver Assembly Remove four M3 screws securing Receiver Filter PCB and remove PCB Bracket Spring Washer Plain Washer Detail Fixing B B Remove Transceiver as detailed previously FILE REF MAINT12a ECW Iss...

Page 376: ...ring the receiver support bracket 7 6 Remove four M5 screws securing the Receiver Assembly to the Limiter Loosen but do not remove two M5 screws securing the receiver support bracket 1 2 3 4 Transceiv...

Page 377: ...HE SHIP S SUPPLY TO THE SCANNER MOTOR IS ISOLATED AT THE SCANNER CONTROL UNIT To remove Performance Monitor cover unscrew four M6 captive screws FILE REF MAINT13 ecw iss A 6 DQG 6FDQQHU 8QLW KDSWHU DX...

Page 378: ...g Marker PCB disconnect PLA Remove two M3 screws and withdraw the PCB from the two locating dowels Before refitting check LK1 setting as follows Normal speed Fitted 1 2 High speed Fitted 2 3 FILE REF...

Page 379: ...ance Monitors are supplied complete with the attenuator Performance Monitor Coaxial Cable Attenuator Remove Performance Monitor cover as detailed in Figure 6 15 After replacement the Performance Monit...

Page 380: ...the thermostat 2 1 Remove Transceiver as detailed in Figure 6 4 Remove the four screws securing the fan to the bracket 4 5 Replacement is the reverse of removal FILE REF MAINT16 ECW iss A KDSWHU 6 DQG...

Page 381: ...WR EH UXQ EHORZ GHFNV RQ D GXPP ORDG LQFOXGHG LQ NLW FFHVV WR XONKHDG 7UDQVFHLYHU 6HW 7UDQVFHLYHU 8QLW WR 6WDQGE DQG VZLWFK RII WKH LVSOD XQLW IURP WKH IURQW SDQHO VRODWH DQG UHPRYH ERWK 6KLS V 6ZLWFK...

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Page 385: ...KH 1 DOUHDG ILWWHG 5HPRYH WKH IRXU VFUHZV WKDW KROG WKH 1 WR WKH LPLWHU 5HPRYH WKH EUDFNHW WKDW VHFXUHV WKH 5HFHLYHU WR WKH PLFURZDYH DVVHPEO DW WKH 5HFHLYHU HQG DQG UHPRYH WKH ZKROH 5HFHLYHU DVVHPEO...

Page 386: ...KUHH FDEOH DVVHPEOLHV IURP WKH 0RWRU ULYH 3 DQG UHPRYH WKH WKUHH VFUHZV UHIHU WR LJXUH 6OLGH WKH 3 RXW RI WKH UHWDLQLQJ FOLS DW WKH RSSRVLWH HQG RI WKH 3 HIRUH ILWWLQJ WKH UHSODFHPHQW 3 HQVXUH WKDW WK...

Page 387: ...O DV GHWDLOHG DW VXE VHFWLRQ 5HIHU WR LJXUH 5HPRYH WKH WKUHH EROWV DV LQGLFDWHG WKDW UHWDLQ WKH ZDYHJXLGH WUDQVLWLRQ VXSSRUW FDVWLQJ WR WKH URWDWLQJ MRLQW 1RWH 6LQFH WKH ZDYHJXLGH WUDQVLWLRQ VXSSRUW F...

Page 388: ...MODULATOR TRIGGER BOARD RECEIVER RECEIVER FILTER PCB MAGNETRON MOTOR DRIVE PCB SUPPORT CASTING DETAIL SHOWING LOCKING BOLT File Ref XMAP_1 ECW Issue B 10 12 98 COVER FITTED OVER INPUT BOARD MAINS FUSE...

Page 389: ...ER SUPPLY PERFORMANCE MONITOR MAGNETRON CIRCULATOR LIMITER MOTOR GEARBOX LOW NOISE FRONT END MOTOR DRIVE PCB IMPELLER File Ref XMAP_5 ECW Issue B 9 12 98 DQG 6FDQQHU 8QLW KDSWHU DXOW 5HSRUWLQJ DQG LUV...

Page 390: ...D TRANSCEIVER PSU HEATSINK TO CASTING 2 SCREWS TRANSCEIVER PSU TO MODULATOR CHASSIS PLATES 1 SCREW TRANSCEIVER CIRCULATOR MOUNTING PLATE TO PSU CHASSIS 3 SCREWS TRANSCEIVER MODULATOR HEATSINK 4 SCREWS...

Page 391: ...CEIVER REMOVED FOR CLARITY File Ref XMAP_3 ECW Issue B 9 12 98 WAVEGUIDE TRANSITION MOTOR DRIVE PCB MOTOR AND GEARBOX ASSEMBLY 3 SCREWS MOTOR REPLACEMENT 3 SCREWS DRIVE BELT REPLACEMENT DETAIL OF LOWE...

Page 392: ...NING SCREWS FOR MOTOR DRIVE PCB File Ref XMAP_6 ECW KDSWHU DQG 6FDQQHU 8QLW DXOW LQGLQJ DQG LUVW LQH 6HUYLFLQJ ULGJH0DVWHU 5DGDU LJXUH DQG 0DVWKHDG 7XUQLQJ 8QLW 6LGH YLHZ VKRZLQJ 0RWRU ULYH RDUG UHWDL...

Page 393: ...NG LOCKING BOLT File Ref XBAP_1 ECW Issue C 16 4 99 MOTOR DRIVE PCB SUPPORT CASTING TAKE CARE NOT TO BEND OR DAMAGE WAVEGUIDE ASSEMBLY WAVEGUIDE ASSEMBLY TOP CASTING RETAINING BOLTS 4 INTEGRAL TxRx TY...

Page 394: ...NIT 4 SCREWS ACCESS TO MAINS FILTER INTEGRAL TRANSCEIVER ONLY File Ref XBAP_2 ECW ISSUE B 16 4 99 KDSWHU DQG 6FDQQHU 8QLW DXOW LQGLQJ DQG LUVW LQH 6HUYLFLQJ ULGJH0DVWHU 5DGDU LJXUH DQG XONKHDG 7XUQLQJ...

Page 395: ...DURING TRANSCEIVER REPLACEMENT File Ref XBHTXRX8 ECW VIEW OF BULKHEAD TRANSCEIVER WITH COVER REMOVED 3 SCREWS TRANSCEIVER REPLACEMENT MAINS FUSE POWER SUPPLY PCB THERMAL SWITCH FILTER BOX COVER MAINS...

Page 396: ...0 Mohms must be used for this measurement Use of a meter with lower impedance could result in damage to the magnetron 2 1 Restore the ship s supply to the Transceiver Switch on at the Display and wait...

Page 397: ...remove the Trigger PCB and the screening plate from the pillars on the Modulator PCB 3 Replacement is the reverse of removal 4 Set links as detailed overleaf FILE REF XMAINT9 ECW iss A REPLACING TRIGG...

Page 398: ...ED 2 3 WHEN FITTED 2 3 THE TRANSMITTER WILL OPERATE WHEN THE ANTENNA IS STOPPED FACTORY SET DO NOT ADJUST ATE TEST LINKS BAUD RATE LINKS SERVICE LINKS RV1 SWEPT GAIN DELAY LK2 NOT FITTED LK3 NOT FITTE...

Page 399: ...ceiver assembly as detailed previously four pillars 8 Remove three M4 screws underneath securing PCB 9 Remove bracket and transfer to new PCB Replacement is the reverse of removal Before replacing the...

Page 400: ...S FOR 65810812 65825812 65830812 NOTE THAT LINK 1 IS CONFIGURABLE FOR HEATER TURNDOWN ON 25kW X BAND TEST POINTS TP100 MAGNETRON CURRENT MONITOR TP102 MODULATOR TRIGGER TP101 CHARGE TRIGGER TP100 LK1...

Page 401: ...nated isolate Transceiver from ship s mains supply before proceeding Set links as detailed in Link Setting PSU PCB After replacing the Power Supply PCB it is necessary to set the Magnetron current as...

Page 402: ...T FINDING LKC MOTOR SUPPLY ISOLATION LINK NORMALLY FITTED TP1 0V TP3 600V TP4 30V TP5 20V TP6 12V TP7 5V TP8 12V TEST POINTS WITH RESPECT TO TP1 THE ABOVE VOLTAGES ARE MEASURED TP2 HVRTN TP14 HVDC 380...

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