7
ASSEMBLY
This unit is shipped WITHOUT GASOLINE or OIL. After
assembly, see separate engine manual for proper fuel
and engine oil recommendations.
TOOLS REQUIRED FOR ASSEMBLY
(1) Pliers
(2) 7/16" Wrenches
(2) 1/2" Wrench
(2) 9/16" Wrenches
FIGURE 2
REMOVAL OF PARTS FROM CARTONS
1. Remove the hardware packs and all loose parts from
the cartons.
2. Lay out and identify parts shown in carton contents.
3. Lay out and identify parts in the hardware packs. Keep
contents of each hardware package separate.
FIGURE 1
ASSEMBLING THE CHIP-N-VAC
1. Tip the cart back to rest upright on the rear of the cart.
See figure 1.
2. Install the rear tongue and the axle onto the cart body,
sliding the axle through the wheel support and the
tongue. Lock the tongue to the latch stand bracket
with the latch lock lever. See figure 1.
IMPORTANT: Make sure the tongue is securely locked
to the latch stand bracket by the latch lock lever.
AXLE
REAR TONGUE
LATCH LOCK LEVER
3. Assemble a spacer tube, a 1" flat washer, a wheel
(valve stem facing out), and another 1" flat washer
onto the axle as shown in figure 2. Secure the wheel
with a cotter pin, spreading the ends of the pin.
Repeat on other end of axle.
4. Pump grease into grease fittings on wheels until
grease is forced out through ends of hubs.
COTTER
PIN
WHEEL
1" FLAT
WASHER
1" FLAT
WASHER
SPACER
TUBE
FIGURE 3
5. Tip the cart forward so that it rests on its wheels.
6. Assemble the front tongue on top of the rear tongue
using four 3/8" x 1-1/4" hex bolts, 3/8" lock washers
and 5/16" flat washers. See figure 3.
HINT: For easier assembly, support the rear tongue with
a block of wood.
BLOCK
3/8" x 1-1/4"
HEX BOLT
3/8" LOCK
WASHER
5/16" FLAT
WASHER
Summary of Contents for CHIP-N-VAC 552496
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