Speedaire 4ZK78A Operating Instructions & Parts Manual Download Page 4

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1.  Ensure that the pressure to the air inlet of the filter/regulator from air line does not 

exceed the maximum pressure specified in the instructions.

2.  Before applying inlet pressure, pull the knob upwards until you hear the click, turn it 

counterclockwise to release all force on the regulating spring. Then push the knob 
downwards until you hear the click. 

3.  Air inlet pressure can be approached by turning the knob. Pull the knob upwards 

until you hear the click, turn it clockwise to increase the pressure or counterclockwise 
to decrease the pressure. When the desired pressure is obtained, pull the knob 
downwards until you hear the click to secure the knob. 

4.  The set air pressure can be read on the pressure gauge.
5.  Always approach the desired pressure gradually, either from a lower pressure to a 

higher pressure, or from a higher pressure to a lower pressure. 

6.  The filter/regulator is equipped with a manual drain. Turn the drain valve to drain 

accumulated liquids inside the bowl. Take care to drain the liquids from the bowl 
whenever necessary and always keep the liquids below baffle.

7.  The filter element should be replaced when the pressure drop across the element 

exceeds 15 psi. When an excessive pressure drop across a saturated but 
uncontaminated element occurs, it may indicate that the tool being operated exceeds 
the maximum flow rate (CFM) of the filter 

(See Specifications)

. Refer to the 

maximum flow rate of your filter/regulator and make sure that the required CFM of the 
tool is within the maximum flow rate of your filter/regulator for best tool operation.

OPERAtING INStRUctIONS (See Figure 2)

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figure 1

DIAGRAMS

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Maintenance Steps

1

disassembly (See figure 2)

•  Filter/regulator can be disassembled without removal from air line.
•  Shut OFF inlet pressure. Reduce pressure in inlet and outlet lines to zero.
•  Turn knob fully counterclockwise.
•  Unscrew the clamp ring to force unit out of yoke.
•  Disassemble in general accordance with the parts illustrated in Figure 2. Do not 

remove the drain unless replacement is necessary. Remove and replace only 
when drain malfunctions or converting to automatic drain.

2

cleaning(See figure 2)

•  Clean parts with warm water and soap. Do not submerge knob type bonnets in 

solution as lubricant will be removed.

•  Rinse and dry parts. Blow out internal passages in body with clean, dry, 

compressed air. Blow air through filter element from inside to outside to remove 
surface contaminants.

•  Inspect parts. Replace those found to be damaged.

3

assembly (See figure 2)

•  Lubricate O-rings, adjusting screw threads, and valve stem and body with 

O-ring grease.

•  Lubricate bonnet threads with a small amount of anti-seize compound .
•  Assemble unit as shown in Figure 2. Screw baffle on rod until contact is made 

with element, then tighten an additional 1/4 turn.

•  Assemble "Sight Glass Assy." to bowl. Apply a 2 to 4 pound clamping force 

to upper and lower sigh glass brackets to pull brackets together, then tighten 
screw (A) per torque table.

•  Torque these parts listed in Torque Table.
•  Turn the bowl into body until arrowhead is in line with or to the right of the 

arrowhead on body.

 torque table

 Parts Ref. No.

Inch Pounds (N-m)

Bonnet

550 to 600 (62 to 68)

Nut

20 to 25 (2.3 to 2.8)

Screw

16 to 20 (1.8 to 2.3)

MAINtENANcE

Summary of Contents for 4ZK78A

Page 1: ...Filter Regulator Models 4ZK78A 4ZK79A Operating Instructions Parts Manual EN ...

Page 2: ...NS READ CAREFULLY BEFORE ATTEMPTING TO ASSEMBLE INSTALL OPERATE OR MAINTAIN THE PRODUCT DESCRIBED PROTECT YOURSELF AND OTHERS BY OBSERVING ALL SAFETY INFORMATION FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN PERSONAL INJURY AND OR PROPERTY DAMAGE RETAIN INSTRUCTIONS FOR FUTURE REFERENCE PLEASE REFER TO BACK COVER FOR INFORMATION REGARDING DAYTON S WARRANTY AND OTHER IMPORTANT INFORMATION Mod...

Page 3: ...RUCTIONS 1 Read all safety instructions Failure to do so may cause harm to you and others 2 Keep children and unauthorized persons away from the device Ensure that children are not able to play with the device 3 Do not overload the device Do not use the device for purposes for which it is not intended 4 Always make sure that the air line is in good condition 5 Hose and connection should be inspect...

Page 4: ...ximum flow rate of your filter regulator for best tool operation Operating instructions See Figure 2 5 figure 1 DIAGRAMS Getting Started Safety Specifications installation INSTRUCTIONS Operation INSTRUCTIONS Maintenance Repair PARTS Maintenance Steps 1 Disassembly See Figure 2 Filter regulator can be disassembled without removal from air line Shut OFF inlet pressure Reduce pressure in inlet and ou...

Page 5: ...nstallation INSTRUCTIONS Operation INSTRUCTIONS Maintenance Repair PARTS Getting Started Safety Specifications installation INSTRUCTIONS Operation INSTRUCTIONS Maintenance Repair PARTS For Repair Parts call 1 800 323 0620 24 hours a day 365 days a year Please provide following information Model number Serial number if any Part description and number as shown in parts list figure 2 repair parts ill...

Page 6: ...EEDAIRE PRODUCTS COMPLY WITH SUCH CODES DAYTON CANNOT GUARANTEE COMPLIANCE AND CANNOT BE RESPONSIBLE FOR HOW THE PRODUCT IS INSTALLED OR USED BEFORE PURCHASE AND USE OF A PRODUCT REVIEW THE SAFETY SPECIFICATIONS AND ALL APPLICABLE NATIONAL AND LOCAL CODES AND REGULATIONS AND BE SURE THAT THE SPEEDAIRE PRODUCT INSTALLATION AND USE WILL COMPLY WITH THEM CONSUMERS ONLY CERTAIN ASPECTS OF DISCLAIMERS ...

Page 7: ...Filtro Regulator Modelos 4ZK78A 4ZK79A Instrucciones de Operación Manual de Piezas ES ...

Page 8: ...nto piezas de reparación POR FAVOR LEA Y GUARDE ESTAS INSTRUCCIONES LEA ATENTAMENTE ANTES DE INTENTAR ARMAR INSTALAR OPERAR O MANTENER EL PRODUCTO DESCRITO PROTEGERSE Y OTROS OBSERVANDO TODA LA INFORMACIÓN DE SEGURIDAD NO CUMPLIR CON LAS INSTRUCCIONES PUEDE RESULTAR EN LESIONES PERSONALES Y O DAÑOS A LA PROPIEDAD GUARDE LAS INSTRUCCIONES PARA FUTURA REFERENCIA CONSULTE EN LA CONTRAPORTADA LA INFOR...

Page 9: ...CIÓN GENERAL DE SEGURIDAD Empezando seguridad Especificacione Instrucciones de instalación Instrucciones de operación Mantenimiento Piezas de reparación Grainger artículos No Longitud In mm Anchura In mm Altura In mm 4ZK78A 7 48 190 4 26 108 15 04 382 4ZK79A 7 48 190 4 26 108 15 04 382 Modelo Max presión entrada Max temp Max flujo Puertos principales Puertos de medir Tazón Clasificación de micrón ...

Page 10: ... 3 Empezando Empezando seguridad Especificacione seguridad Especificacione Instrucciones de instalación Instrucciones de instalación Instrucciones de operación Instrucciones de operación Mantenimiento Mantenimiento Piezas de reparación Piezas de reparación INSTRUCCIONES DE OPERACIÓN Ver Figura 2 Mantenimiento Pasos de mantenimiento 1 Desmontaje Ver figura 2 Filtro regulador se puede desmontar sin ...

Page 11: ... 4ZK78A 4ZK79A ILUSTRACIÓN DE REPARACIÓN DE PIEZAS PARA 4ZK78A 4ZK79A Empezando seguridad Especificacione Instrucciones de instalación Instrucciones de operación Mantenimiento Piezas de reparación Empezando seguridad Especificacione Instrucciones de instalación Instrucciones de operación Mantenimiento Piezas de reparación Para reparación de piezas llamar al 1 800 323 0620 24 horas al día 365 días ...

Page 12: ...ESPONSABLE DE CÓMO EL PRODUCTO SE INSTALACIÓN O DE UTILIZACIÓN ANTES DE LA COMPRA Y USO DE UN PRODUCTO COMPRUEBA LA SEGURIDAD ESPECIFICACIONES Y TODOS LOS CÓDIGOS Y REGLAMENTOS APLICABLES NACIONALES Y LOCALES Y ESTAR SEGURO QUE EL SPEEDAIRE PRODUCTO INSTALACIÓN USO Y CUMPLIREMOS CON ELLOS LOS CONSUMIDORES SÓLO CIERTOS ASPECTOS DE RENUNCIAS NO SON APLICABLES A LOS PRODUCTOS DE CONSUMO VENDIDOS A LO...

Page 13: ...Filtre Régulateur Modèles 4ZK78A 4ZK79A Instructions d Opération Manuel des Parts FR ...

Page 14: ...ERVEZ LES INSTRUCTIONS LISEZ SOIGNEUSEMENT AVANT D ESSAYER DE ASSEMBLER INSTALERL OPERER OU ENTRETENIR CE PRODUIT DECRIT PROTEGEZ VOUS MEME ET LES AUTRES EN OBSERVANT TOUTES INFORMATIONS SUR LA SÉCURITÉ NON RESPECT DES INSTRUCTIONS POURRAIT CAUSER DES BLESSURES ET OU DES DOMMAGES CONSERVER LES INSTRUCTIONS POUR LA RÉFÉRENCE FUTURE S IL VOUS PLAÎT REFEREZ A LA COU VERTURE POUR LES INFORMATIONS CONC...

Page 15: ...yen de la force centrifuge et un élément de filtre tandis que la section du régulateur est auto relaxation et fournit le débit d air élevé et maintient la pression de consigne avec une chute de pression minimale entre la pression de sortie du compresseur d air réel et les outils et les équipements de pression d installation Le dispositif peut être utilisé seulement dans l installation permanente d...

Page 16: ...u 20 à 25 2 3 à 2 8 Vis 16 à 20 1 8 à 2 3 COMMENCER COMMENCER SÉCURITÉ Caractéristiques SÉCURITÉ Caractéristiques ASSEMBLAGE INSTALLATION ASSEMBLAGE INSTALLATION INSTRUCTION D OPERATION INSTRUCTION D OPERATION ENTRETIEN ENTRETIEN Part de réparation Part de réparation Etapes d entretien 1 Démontage voir la figure 2 Le filtre le régulateur peut être démonté avec le retrait de la ligne d air Coupez l...

Page 17: ...TRATION DES PARTS DE REPARATION POUR 4ZK78A 4ZK79A ILLUSTRATION DES PARTS DE REPARATION POUR 4ZK78A 4ZK79A COMMENCER SÉCURITÉ Caractéristiques ASSEMBLAGE INSTALLATION INSTRUCTION D OPERATION ENTRETIEN Part de réparation COMMENCER SÉCURITÉ Caractéristiques ASSEMBLAGE INSTALLATION INSTRUCTION D OPERATION ENTRETIEN Part de réparation Pour les Parts de Réparation téléphonez au 1 800 323 0620 24 heures...

Page 18: ...TE ET NE PEUT PAS ETRE RESPONSIBLE DE LA FACON DONT LE PRODUIT EST INSTALLE OU UTILISE AVANT L ACHAT ET L UTILISATION D UN PRODUIT REVOIR LES SPECIFICATIONS SECURITE ET TOUS LES CODES ET LES REGLEMENTATIONS NATIONALES ET LOCALES EN VIGUEUR ET ETRE SUR QUE LE PRODUIT L INSTALLATION ET L UTILISATION SERONT COMFORMES AVEC EUX LES CONSOMMATEURS SEULEMENT CERTAINS ASPECTS DE DESISTEMENT NE SONT PAS APP...

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