Spectronik MGPR User Manual Download Page 7

1. Remove the blocker at gas outlet port that was in place during gas filling process.

2. Connect the gas outlet port to your desired application, e.g. to the inlet of the supply valve of a fuel cell

system.

3. Open the On/Off manual valve by turning it anti-clockwise slowly until the end. Gas from inside the carbon

fiber cylinder will now flow out through the gas outlet port.

4. To turn off the gas at the end of usage, shut off the On/Off manual valve by turning it clockwise.

3.3 USING THE FILLED CARBON FIBER CYLINDER

CHAPTER 3 | OPERATING PROCEDURES

The MGPR can be used as a lab bench-top equipment without being connected to a carbon fiber cylinder.

1. The low regulated output pressure at the gas outlet port is always open. Put a blocker to prevent gas from

coming out.

2. The On/Off manual valve serves to open or close the connection between your Hydrogen source which

enters the MGPR through the refueling port and the carbon fiber cylinder which is connected at the carbon
fiber cylinder plug. If you are not going to use a carbon fiber cylinder, make sure that the On/Off manual
valve is turned OFF (fully clockwise).

Caution: unregulated high pressure gas will gush out from the carbon

fiber cylinder plug if the On/Off manual valve is not fully turned OFF.

3. Turn on your Hydrogen gas supply. Hydrogen gas will now flow through the refueling hose and enter the

MGPR through the refueling port.

4. Remove the blocker from the gas outlet port

.

Regulated low pressure Hydrogen gas will now come out

from the gas outlet port and can be channeled to your desired application, e.g. to the inlet of the supply
valve of a fuel cell system.

5. To turn off the gas at the end of usage, shut off your Hydrogen source directly.

Reminder: the On/Off

manual valve on the MGPR is not in use in this configuration and shall be fully OFF (clockwise) at all times.

3.4 USING THE MGPR WITHOUT CARBON FIBER CYLINDER

Low 

Pressure 

Outlet

1st Stage Pressure

Regulator

On/Off 

Manual Valve

Carbon Fiber Cylinder

Hydrogen 

Source

2nd Stage Pressure

Regulator

Summary of Contents for MGPR

Page 1: ...MINIATURE GAS PRESSURE REGULATOR MGPR USER GUIDE VERSION 2 2 SEPTEMBER 2022 ...

Page 2: ...ly do not match Check for obstructions and ensure that the connector matches the correct port High consequence activities MGPR is a customized system with pending safety tests and certifications It is not intended for use where the failure of the system could lead to death personal injury or severe environmental damage Disclaimer Every effort has been made to ensure that the information in this ma...

Page 3: ...g adapter 4 Gas pressure transducer socket 9 Refueling hose mating plug M12 x 1 25 5 Gas pressure transducer NPT 1 8 to MGPR M12 x 1 to receptacle 10 Refueling port mating plug M12 x 1 25 1 OVERVIEW CHAPTER 1 OVERVIEW ID17 CS3 EPDM O ring may or may not be required depending on user s gas cylinder thread Included as spare part in the shipment 2 1 3 4 5 6 8 9 10 7 ...

Page 4: ...Gas pressure transducer receptacle M12 x 1 14 Threaded socket to Hydrogen source NPT 1 4 12 Stainless steel refueling hose 15 Spare O rings 13 Refueling hose mating socket to 9 M12 x 1 25 CHAPTER 1 OVERVIEW 15 14 13 11 12 ...

Page 5: ...LPM Operating temperature 20 85 oC Operating lifetime 10 000 cycles Outer body material Al 2A14 T6 Core internal material SS 316 H62 TC4 Core sealing material PTFE Sealing gasket material NBR Dimension 75 x 85 x 58 mm Weight 270g Connection to gas cylinder M18 x 1 5 Connection to pressure sensor NPT 1 8 Connection to refueling hose M12 x 1 25 Gas outlet connector NPT 1 4 to PU 8mm 2 SPECIFICATIONS...

Page 6: ... using a gas booster pump it can now be turned on 8 At the end of the filling process turn off your Hydrogen source Close the On Off manual valve by turning it fully clockwise Caution at this point there is still high pressure gas remaining in the refueling hose Remove your blocker at gas outlet port to release the remaining gas through the MGPR low pressure gas outlet port 9 Once all the gas is r...

Page 7: ...rt and the carbon fiber cylinder which is connected at the carbon fiber cylinder plug If you are not going to use a carbon fiber cylinder make sure that the On Off manual valve is turned OFF fully clockwise Caution unregulated high pressure gas will gush out from the carbon fiber cylinder plug if the On Off manual valve is not fully turned OFF 3 Turn on your Hydrogen gas supply Hydrogen gas will n...

Page 8: ...s Ensure connections are firm and secure but do not use excessive force to over tighten Never operate MGPR at inlet pressure beyond 350bar Carbon fiber cylinder will become warm when filled with Hydrogen gas Never fill a carbon fiber cylinder too quickly If you are using a booster pump it is advisable to pause the filling process every 30 50bar to prevent over temperature ...

Page 9: ... and Vcc 24VDC 0 5 F S Long term stability 0 25 F S per year Pressure cycling 5 x 106 Operating temperature 40 to 120oC Storage temperature 40 to 105oC Over pressure 1 5X Burst pressure 2X Response time 10ms Supply voltage Vcc 4 75 5 25VDC Output load resistance 10k ohm Over voltage 16VDC Reverse over voltage 16VDC Insulation resistance 20M ohm 100VDC Ingress protection IP65 Vibration X Y Z 20g si...

Page 10: ...of the transducer is blocked by a foreign object do not use a sharp tool to clear the passage It is recommended to dissolve the foreign object in a solvent instead Do not tamper with the device Contact us for re calibration purposes Dimensions in mm Signal white 5V brown 5V blue NC 1 8NPT 10 0 53 M12x1 Ø 14 1 Pin definition V 2 Wiring diagram Shield Load Power Supply 4 3 NOTES ...

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