Spear & Jackson BoilerMagXL Installation And Servicing Instructions Download Page 8

4.1 Intended use 

The BoilermagXL filter is designed for installation into systems working at up to 12 bar (10 
bar if using automatic air vent). All connections are to be installed accurately and sealed to 
prevent the loss of pressure/product. The lid seal is to be maintained in a good condition.

To ensure that the supplied magnets maintain their high level of performance, attention must 
be paid to the following conditions:

1. NO temperatures above the specific operating temperature 
2. NO oscillating vibrations 
3. NO impacts 
4. NO strong external flux fields 
5. Pay attention to the cleaning and maintenance of the system

4.2 General preventative measures

The rod is constructed with strong magnets. The handling of ferrous tools (e.g. with 
maintenance or cleaning) etc. can cause risk of injury for the personnel due to the magnetic 
attraction. Special measures regarding the presence of ferrous items have to be considered 
when handling magnetic material.

4.3 Dangers during neglect of the safety notes

Using this equipment in a manner not intended can present safety hazards.

4.4 Safety notes for operation and maintenance

Maintenance work is to be executed only by qualified personnel.

With work on pneumatic, hydraulic, pressurised or electrical services the supply lines are to 
be isolated prior to any cleaning or maintenance actions.

Prior to any maintenance work being carried out, the process, equipment used and personnel 
must be risk assessed and deemed suitable to conduct that task. All work is to be carried out 
in accordance with local and legislative regulations.

WARNING! This system incorporates strong permanent magnetic materials. Please pay 
attention to the safety notes in order to avoid personal injury or material-damage:

• Operators fitted with heart pace-maker’s shall not come within 1m of the equipment.
• Oppositional poles of magnets attract each other with high clamping forces.
• Do not use steel/iron tools or other ferrous parts in the flux field of the system.
•  Data carriers, credit cards, computer drives etc can be erased by the influence of the magnetic 

field. Keep electronic and sensitive mechanical units (i. e. watches) away from the magnet.

• Please contact our service department before welding or drilling works on the unit.

4 Safety

www.boilermag.com

Summary of Contents for BoilerMagXL

Page 1: ...Installation and servicing instructions www boilermag com...

Page 2: ...ring neglect of the safety notes 8 4 4 Safety notes for operation and maintenance 8 4 5 Notes on residual risks 9 4 6 Consequences with arbitrary change 9 4 7 Prohibited operation 9 5 Installation Ope...

Page 3: ...the downloadable Boilermag brochure on our website www boilermag com The filter is not to be used with a corrosive or aggressive medium Pressure rating Standard filter is designed and tested to operat...

Page 4: ...1 4 Overview of BoilermagXL Magnet Core Assembly Filter Body Details of magnetic circuits showing open flow path through bowl even when core is fully contaminated www boilermag com...

Page 5: ...Domed Nuts Washers Lid Handle Baffles Vent Magnet Core Removable Mesh Plate O Ring Body Drain Plug Lid Handle Baffles Vent Magnet Core Drain Plug 5 Magnet Core Assembly Filter Body www boilermag com...

Page 6: ...matic air vent Vessel Construction Stainless steel Magnetic Material NdFeB N42SH Port size 1 1 2 BSP Port size Optional 1 1 2 NPT Contamination capacity 1kg Vessel Volume 1 4 Litres Vessel Weight 5 4...

Page 7: ...stainless steel housing and forms one unit e g fitted in series with the pipe line The flow is arranged in such a manner that the material that is to be cleaned is well distributed and comes intensive...

Page 8: ...t intended can present safety hazards 4 4 Safety notes for operation and maintenance Maintenance work is to be executed only by qualified personnel With work on pneumatic hydraulic pressurised or elec...

Page 9: ...lled vertically with the bowl pointing downwards this allows fluid to drain out of the bowl prior to cleaning It is recommended that BoilermagXL is installed on the return line of the heating system j...

Page 10: ...d nuts Washers see Fig 2 page 11 Lift the Magnet Cartridge Assembly out of the body and move it away to a cleaning station see Fig 3 page 12 Non magnetic contamination will remain in the bottom of the...

Page 11: ...11 Dismantling Instructions Fig 1 Fig 2 Loosen Drain Plug using Tool Provided Remove Drain Plug Unscrew and Remove Domed Nuts Washers Remove Core from Body www boilermag com...

Page 12: ...Dismantling Cleaning Mesh Fig 3 Fig 4 Rotate Mesh Plate Counter Clockwise Remove Mesh Plate Before cleaning Magnet Core Rotate Mesh Plate Counter Clockwise www boilermag com...

Page 13: ...13 Cleaning Magnet Core Instructions Fig 5 Scrape contamination in a downwards movement using tool provided Scrape contamination in a downwards movement using tool provided www boilermag com...

Page 14: ...agnets leads to corrosion and possible damage to the system It is strongly recommended that regular inspections are carried out to check for moisture and that appropriate action is taken to ensure the...

Page 15: ...air freight IATA Dangerous Medium Prescript Cap 3 9 1 2 Magnetized Material ICAO Instructions Packing Instruction 902 On charge protection within the packing is absolutely to note this can be achieved...

Page 16: ...oilermag Domestic Filter 22mm 28mm Inhibitor Cleaner To optimise your heating system performance try our range of treatment products Testing Kits and Dosage Indicator Strips Electrolytic Scale Reducer...

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