Spartus Pro CUT HD Technical Documentation Manual Download Page 12

 spare parts must only be installed and removed with the safety switch off 

 load and work only with material dimensions specified in the TECHNICAL DATA chapter 

 all adjustment activities should be carried out after disconnection of the main switch. Such 

activities must be supervised by a second person who could help if necessary 

 it is not allowed to manually or mechanically remove waste materials while plasma burner is 

performing a cutting process. Clean the machine after switching off the power supply 

 while the machine is working, only the operator controlling the burner may be at the operating 

position 

 inspections and repairs are the responsibility of the maintenance team. The operator cannot 

perform such activities 

Responsibilities of the machine operator are: 

 compliance with safe working methods given in the manual and provided by the manager or 

foreman as a part of the instruction 

 ensuring good technical condition of the burner and its full efficiency 

 cleaning the table and linear guides after finishing work  

 ensuring the disconnection from the power supply after work 

 protection against starting up by unauthorized persons 

3.11. DANGER OF ELECTRIC SHOCK 

The burner should be connected to a power supply equipped with a switch that protects against  
electric shock. The table structure should be connected to the grounding installation of the building 
by PE wire (minimum 16 mm2). Work on the electrical installation may only be carried out by an 
authorized and qualified electrician with qualifications for the use of electrical equipment and 
installations of up to 1 kV. It is not allowed to change the settings of electrical devices. If electrical 
work requires voltage to be turned on, a second person must help to turn on and off the power if 
necessary. During repairs, adjustments or maintenance operations, the machine must be absolutely 
stopped and secured in such a way that it cannot be accidentally started. At least once a year the 
burner should be brought under electrical tests for electric shock protection. Once all tests are 
completed, the relevant approval report has to be issued. The plasma burner must be definitely 
connected to the grounding installation of the object in which it was installed via a protective 
conductor. In the case of a "water" table, the burner must absolutely work above the surface of the 
liquid. In case of burner having contact with water, this can result in electric shock and injuries to the 
operator. 

3.12. PROTECTION OF ELECTRICAL INSTALATION AGAINST HIGH VOLTAGE 

It is the user's responsibility to protect the electrical installation system, to which the machine is 
connected, from accidental over-voltages that may damage the machine's control parts. Damages to 
the machine's control units caused by temporary surges and over-voltages will not be repaired under 
the warranty. In such a case, the warranty will be voided by the manufacturer. The plasma burner as 
a computer-controlled numerical device should be protected by an uninterruptible power supply 
(UPS) with a minimum power of 1000W. 

3.13. ELECTROMAGNETIC FIELDS (EMF) 

Electric current flowing through any conductor creates locally electric and magnetic fields (EMF - 
electromagnetic field). To reduce the danger associated with the EMF fields: 

 never wrap the body with torch wires  

 do not stand between burner wires 

Summary of Contents for Pro CUT HD

Page 1: ...DS DURING THE OPERATION OF THE MACHINE 6 3 6 POTENTIAL GENERAL HAZARDS DURING THE USE OF THE MACHINE 6 3 7 WORKPLACE 6 3 8 POTENTIAL HAZARDS DURING PROCESS OF CUTTING WITH PLASMA BURNER OR GAS BURNER 7 3 8 1 HAZARDS THAT MIGHT BE CAUSED BY HIGH TEMPERATURE 7 3 8 2 HAZARDS THAT MIGHT BE CAUSED BY SPARKS AND SPLITS 8 3 8 3 HAZARDS THAT MIGHT BE CAUSED BY GASES AND SMOKES 8 3 8 4 RISK OF INFRARED UV ...

Page 2: ... 15 6 3 SHUTDOWN DURING NORMAL OPERATION AND EMERGENCY 15 6 3 1 NORMAL SHUTDOWN 15 6 3 2 EMERGENCY STOP 15 6 4 CONTINUATION OF WORK AFTER EMERGENCY STOP OR FAULT 15 6 5 INTERFERENCE AT WORK ERRORS 15 7 MAINTENANCE 16 7 1 PERIODIC GREASING 16 7 2 REMOVAL AND DISPOSAL 16 7 3 SERVICE 17 8 LIST OF SPARE PARTS 17 8 1 LIST OF SPARE PARTS THAT WEAR OUT 17 8 2 DAILY MAINTENANCE LIST OF ACTIONS BEFORE STAR...

Page 3: ...SER S OBLIGATIONS For proper and safe operation the device must be located in a room where the temperature is not less than 5 C and does not exceed 40 C with max humidity of 60 The room in which the device is located must be equipped with ventilation 1 4 THE USE NOT IN CONFORMITY WITH THE INTENDED PURPOSE Any other use of the machine in particular the use of undersized raw material is not intended...

Page 4: ...m the material Servo motors are used as drives 1 8 ISSUE DATE This documentation was developed in 2018 2 TECHNICAL DATA 2 1 MACHINE IDENTIFICATION Name CNC table The type model and serial number of the device are given on the nameplate located on the CNC table and in the declaration of conformity attached to the documentation 2 2 COMPLIANCE WITH STANDARDS SPARTUS CNC tables meet the essential requ...

Page 5: ...th and safety rules at work 3 2 IMPORTANT SAFETY INDICATIONS Safety indications are described in instructions which if not followed may endanger life or health These guidelines should be followed with extreme caution These instructions should be given to all machine operators 3 3 GENERAL INFORMATION In order to avoid possible accidents and to ensure trouble free operation of the device observe the...

Page 6: ...cause sparks of molten metal are blown out in every direction The working burner moves during operation along three axes X Y Z The speed is up to 25m min Standing in the working area of the device can cause the risk of crushing hand leg or other body part The manufacturer prohibits performing any maintenance operations with the device powered on removing any covers protecting the machine interferi...

Page 7: ...e during cutting the temperature of the torch flame exceeds several thousand C when cutting there is a high radiation due to the burning of gases and the formation of an electric arc molten metal splinters may occur during piercing and cutting gases and fumes are present during the cutting process there is a risk of explosion when cutting with gas torches 3 8 1 HAZARDS THAT MIGHT BE CAUSED BY HIGH...

Page 8: ...HAT MIGHT BE CAUSED BY GASES AND SMOKES When machine operator is exposed to the fumes generated during cutting process for a long time it might cause various diseases of the respiratory system Dust comes into the human s body mainly through the respiratory tract This way to get into the body system is used by very small particles that pose the greatest threat to humans A common feature of all indu...

Page 9: ...urns respiratory problems eye irritation fainting asphyxiation injuries injuries to limbs and head limb amputation death Protection measures against explosion include strictly comply with applicable regulations regarding the use and storage of gas cylinders and the installation of technical gases cylinders must be placed vertically and secured from falling in the event of damage to the installatio...

Page 10: ...rease of adrenaline in the body to 90dB Hearing impairment and hearing loss over time Over 120dB Possible mechanical damage to the hearing 130dB Pain limit To protect your hearing use protective earphones anti noise plugs 3 9 SAFETY DEVICES AND ELECTRIC SHOCK PROTECTION In the event of danger the machine can be turned off using the EMERGENCY STOP button This button is located on the control panel ...

Page 11: ...unning rail 16 Z Z limit switch 17 Y limit switch 3 10 ELECTRICAL SAFETY DURING STANDARD OPERATION When operating the machine follow the rules and guidelines below before starting work the operator should check the technical condition of the machine by visual inspection in particular the condition of guards fastening elements and general condition of the electrical installation if the operator fin...

Page 12: ...nd installations of up to 1 kV It is not allowed to change the settings of electrical devices If electrical work requires voltage to be turned on a second person must help to turn on and off the power if necessary During repairs adjustments or maintenance operations the machine must be absolutely stopped and secured in such a way that it cannot be accidentally started At least once a year the burn...

Page 13: ...anybody must not be under a lifted load The forks of the forklift must be set to the max position when unloading The crossbar should be set in a position close to the middle and secured against possible displacement Pay special attention to avoid damaging the tank and hydraulic hoses inside the device when using the forklift 4 1 EXTERNAL DIMENSIONS AND WEIGHT SPARTUS Pro CUT HD 2050 length x width...

Page 14: ...is work can only be carried out by an authorized electrician in the field of operating electrical equipment and installations up to 1 kV Connection parameters are described in the TECHNICAL DATA chapter Before connecting machine to the network it is recommended to check the insulation resistance which should not exceed 1 MV When the machine has stood for more than 15 days in an unheated room a che...

Page 15: ...1 STANDARD SHUTDOWN At the end of the cycle or during operation it is possible to stop the machine with the STOP button on the control panel or the STOP virtual key in the computer program 6 3 2 EMERGENCY STOP In an emergency you can stop the machine at any time with the EMERGENCY STOP switch located on the control panel 6 4 CONTINUATION OF WORK AFTER EMERGENCY STOP OR FAULT If in an emergency the...

Page 16: ...X and Y axis with a dry cloth clean the table surface from waste materials remaining after the device s work Lack of systematic wiping off linear guides will result in premature corrosion of drive components and damage to linear trolleys of the device In practice properly maintained elements mentioned above will help the machine to reach a lifetime service of 12 18 months during the production pro...

Page 17: ...ing gas and air lines in the event of any faults they must be rectified before putting the machine into operation wipe the linear guides of the X and Y axis with a dry cloth These activities must be carried out with the device powered off 8 3 DAILY MAINTENANCE LIST OF ACTIONS AFTER ENDING WORK clean spatters and dust off the burner with a dry cloth use the compressed air to blow out dust and spatt...

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