Spartus EasyTIG 203P DC User Manual Download Page 4

USER’S MANUAL

EN

2

Arc welding and plasma cutting are processes 

that can pose hazards for the operator and per-

sons in his vicinity. The operator and his close 

surroundings are exposed, among others, to 

the risk of fire, explosion, electric shock, bur-

ning, as well as the risk of getting injured by 

moving parts of the device. 
Once proper safety measures are provided, 

electric welding and plasma cutting are rela-

tively safe processes. For this reason, it is cru-

cial to strictly follow the valid OSH principles 

during welding operations.
The informations provided below do not re-

lease the operator from the obligation to follow 

the OSH rules that are binding in his plant/

workplace. 

1.1  GENERAL SAFETY RULES

Welding operators and persons working in 

the vicinity of the welding process should be 

made aware of the following hazards associa-

ted with arc welding. They should be made 

aware of protective measures as specified in 

relevant international and national standards 

and regulations.

1.1.1    Equipment condition  

and maintenance

•   Check the technical condition of the device 

and accessories before starting to weld/

plasma cutting. It is forbidden to use equi-

pment that is unserviceable. 

 •   Equipment damaged or defective should 

be immediately repaired or removed from 

service. 

1.1.2  Operation and carrying 

•   Apply appropriate protective measures in 

the space around the zone, where welding 

operations are expected to be carried out. 

•   All equipment should be placed so that it 

does not present a hazard in passageways, 

on ladders or stairways, etc. 

•   Falling objects can cause injuries or kill. 

Protect device before accidentally falling. 

•   Welding equipment may be heavy 

(e.g. wire 

feeder fitted with spool and harness)

. Care 

shall be taken during manual handling. 

•   To handle heavy elements, use hoists/

trucks/transport equipment designed 

especially for this purpose. Make sure 

the weight of equipment to be handled 

does not exceed the admissible maximum 

lifting capacity of used hoist/truck/transport 

equipment. 

•   It is forbidden for unauthorized persons, 

especially children, to be in the vicinity of 

the device during its use. 

•  

The device is not suitable for pipe defrosting. 

•   Device use non-compliant with its intended 

purpose is forbidden.

1.1.3 Training

•   Only professionally trained and qualified 

personnel may install, operate, maintain 

and repair the device.

•   For operators and their supervisors training 

is essential in: the safe use of the equipment; 

the processes; the emergency procedures.

1.2  ELECTRIC SHOCK CAN KILL

 

•   Before starting to weld and during the wel-

ding process, the operator should insulate 

himself from the ground and the environ-

ment by means of dry and undamaged 

protective clothes. It is forbidden to work 

on wet ground.

•   It is forbidden to touch SK sockets

 ( „+” and/

or „-”) 

when the device is in operation 

(con-

nected to a power supply source)

.

•   It is forbidden to touch live electric compo-

nents of the device.

1.   SAFE  USE 

– HAZARDS ASSOCIATED WITH ARC WELDING AND 

PLASMA CUTTING

Summary of Contents for EasyTIG 203P DC

Page 1: ...User s manual Semiautomatic welder SPARTUS EasyTIG 205P DC 203P DC 210P AC DC 208P AC DC...

Page 2: ...nd performance during realization of the above mentioned processes SPAR TUS products are characterized by precisely such features they are primarily reliable and durable but they are also versatile We...

Page 3: ...losion hazard 5 1 7 Other hazards 6 1 8 Other informations 6 1 9 Symbols used in instructions 7 2 ELECTROMAGNETIC FIELD EMF 7 3 ELECTROMAGNETIC COMPATIBILITY EMC 7 3 1 General informations 7 3 2 Asses...

Page 4: ...ding operations are expected to be carried out All equipment should be placed so that it does not present a hazard in passageways on ladders or stairways etc Falling objects can cause injuries or kill...

Page 5: ...n dazzle and impair vision infrared heat radiation can damage skin and eyes Such radiation can be direct or reflected from surfaces such as bright metals and light colo ured objects 1 3 1 Eye and face...

Page 6: ...haust draught to keep vapours and gases away from the breathing zone When welding is carried out in a confined space operators should only be permitted to weld when other persons who have been instru...

Page 7: ...d be ready for use and located in an easily accessible place The surroundings of the work should be observed for an adequate period after its termination Hot spots and immediate surroundings should be...

Page 8: ...elding wire to advance in an uncontrolled manner The welding wire tip may be sharp Never aim the burner tip of the welding torch at your face eyes or other people 1 7 4 Moving elements can be dangerou...

Page 9: ...ices for example cardiac pacemakers Persons with implanted medical devices such as cardiac pacemakers are obliged to consult a doctor before starting to weld plasma cutting and to exercise special cau...

Page 10: ...is compatible This may require additional protection measures h the time of day that welding or other activities are to be carried out The size of the surrounding area to be considered will depend on...

Page 11: ...red the alarm lamp on the front panel will be on and the output current will be cut off It can self protect and prolong the using life Contactless arc ignition system HF easy and contactless arc ignit...

Page 12: ...e break no load operation Protection against overheating def Security system from overheating will turn on when the welder is over heat possibility of welding is turned off abnormal indicator on front...

Page 13: ...ass H Protection class IP21S IP23 IP21S IP23 Weight kg 7 9 8 7 Dimensions mm 420 135 240 450 135 230 LIFT the arc ignition by rubbing the electrode on the workpiece HF contactless arc ignition 7 INSTA...

Page 14: ...NDLING When moving the welding machine please take extra care The device should be moved by using specially designed transport lugs If transport handle is damaged then it needs to be repaired at an au...

Page 15: ...e cylinder with appropriate shielding gas in TIG welding is an inert gas frequently argon helium or a mixture of both should stand upright and be secured against tipping over in accordance with safety...

Page 16: ...manufacturer of electrodes 1 Connect electrode cable plug into SK socket 3 or 4 2 Connect return cable plug into appropriate SK socket 3 or 4 3 Connect earth clamp into workpiece 4 Connect the welder...

Page 17: ...ment of parameter 2 Digital meter 3 A diagram of TIG parameters 4 MMA welding parameters BLUE KNOB BLACK 1 2 3 4 5 6 7 8 7 BLUE KNOB BLACK 1 2 3 4 5 6 7 8 7 5 Welding method MMA manual metal arc weldi...

Page 18: ...ing current amps V voltage Volt S the time in seconds percentage value Hz frequency in Hertz BLUE KNOB BLACK s hz BLUE KNOB BLACK s hz 1 1 2 2 3 3 4 4 5 5 10 10 6 6 7 7 8 8 9 9 8 Abnormal indicator 9...

Page 19: ...egative EN used during the AC welding mode Repre sented as a percent of EN it actually divides the relative amount of time that the AC cycle spends in Electrode Positive and Electrode Negative polarit...

Page 20: ...n not set the current parameters of the initial and final current 0 Press the gun switch and hold it Electromagnetic gas valve is turned on The shielding gas stars to flow 0 1 Pre gas time 1 Initiatio...

Page 21: ...switch the output current slopes up from the start current 2 3 The output current rises to the setting value Iw or Ib the upslope time can be adjusted 3 Achieving the set value of welding current 3 4...

Page 22: ...k may be performed only by qualified personnel with the appropriate per missions Regular maintenance provides adequate service life and trouble free operation of the device Routine maintenance daily b...

Page 23: ...g rates valid for a given year Attention If using liquid to water cooled torches utilize it according to attached information 10 TROUBLESHOOTING Not all problems with functioning of the device are the...

Page 24: ...or its quality is inadequate Excessively worn of tungsten electrode MMA WELDING PROBLEMS Arc ignition problem Incorrect connection of return cable or there is no connection of return cable Too low wel...

Page 25: ...Notes...

Page 26: ...Notes...

Page 27: ...igh quality production excellentparametersandergonomics thesearefea turesoftheSPARTUS Masterseriesofdevices which werecreatedwithdemandingweldingjobsinmind Precision functionality excellent parameters...

Page 28: ...Videopresentation of products Subscribe to the channel SPARTUS INFO...

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