Space-Ray ERP10 Installation, Servicing And Operating Instructions Download Page 17

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7.5

Injector

7.5.1

Using a 7/16

˝

 A/F spanner, unscrew the injector(s) from the manifold 

7.6

Twin Solenoid Control Valve (Direct Burner Spark Ignition)

7.6.1

Remove the ignition control (see section 7.3 & 7.4) and disconnect the gas supply pipe from the control valve
by unscrewing the four M4 screws securing the straight flange connector to the control valve inlet port.

7.6.2

Disconnect the electrical supply to the appliance by unscrewing the M3 screw securing the electrical 
supply socket to the 4-pin plug attached to the junction box (secured to the control valve).

7.6.3

Unscrew the four M4 screws securing the elbow flange connector to the control valve outlet port and lift off the
control valve.

7.6.4

To remove the electrical junction box from the control valve first slacken the gland located in the junction box,
below the control valve.  Unscrew the four screws securing the cover of the junction box and carefully lift away
the cover.  Unscrew the two screws securing the junction box to the control valve and remove the junction box
complete.

7.6.5

When assembling a replacement control valve, ensure that the 'O' rings, located in the elbow flange and
straight flange connectors are in sound condition and correctly positioned in the 'O' ring grooves of the
connectors.

7.7

Reverberatory Screen

7.7.1

Remove the wire ties from the Centre Screen Support (ERP20/30/40/45 only).

7.7.2.     Remove the split pins from the Screen Retaining Rails.

7.7.3.     Slide the Reverb. Screen Assembly away from the manifold until the Screen Retaining Rails are free of the slots

in the Frame Side Panel at the manifold end.

7.7.4.     Drop the Reverb. Screen Assembly at the manifold end and slide the Screen Retaining Rails out of the slots in

the Frame Side Panel furthest from the manifold.

7.7.5.     Remove the wire ties from the Screen Retaining Rails and remove the rails from the screen.

7.8.        

Burner Assembly

7.8.1.    Remove the Ignition Electrode and Flame Sensor from the Side Frame Panel-RH (see sections 7.1. and 7.2.

above). 

7.8.2.     Unscrew the qty. 4 self tapping screws securing the burner Hanger Bracket to the top of the Side Frame Panels

and slide the Burner Assembly away from the manifold to disengage the Venturi from the Side Frame Panels.
Lift the Burner Assembly clear of the frame. 

7.8.3.     

Important: 

when assembling new burner assemblies, the Burner Assembly - Ignition Unit (Part No. 4      ) 

must

be positioned adjacent to the Side Frame Panel-RH, containing the Spark Electrode and Flame Sensor. 

Summary of Contents for ERP10

Page 1: ...P SERIES MODELS ERP10 ERP20 ERP30 ERP40 ERP45 Gas Fired Products UK Ltd Chapel Lane Claydon Ipswich Suffolk IP6 0JL England Tel 01473 830551 Fax 01473 832055 E mail Info spaceray co uk www spaceray co...

Page 2: ......

Page 3: ...3 Checking Gas Pressure 12 5 4 Flame Supervision 12 6 Servicing 13 14 6 1 Ignition Electrode 13 6 2 Flame Sensor Probe 13 6 3 Venturi 13 6 4 Injector 13 6 5 Electrical Wiring 13 6 6 Reflector 14 7 Re...

Page 4: ...90kW Hs 17 43kW Hi Appliance Type A1 Appliance Cat II2H3P Gas Rate 1 96m 3 h 1 36kg h Adjusted For 2H G20 20mbar 3P G31 37mbar Setting Pressure 15 0mbar 25 0mbar Injector 2 x No 41 2 x No 52 Pre Injec...

Page 5: ...2 Pre Injector None None Electrical Supply 230V 50Hz 25W Fuse Externally 3A Dimensions L 0 673m W 0 848m H 0 197m Weight 20 36kg Gas Connection Rc Table 5 MODEL ERP45 N Heat Input 46 89kW Hs 42 25kW H...

Page 6: ...and suitable brackets are used Attach the chains or drop rods to the 4 holes located in the Side Frame Panels as shown in Fig 1 by use of M8 screws and nuts Providing at least 5mm closed link hooks a...

Page 7: ...Page 5 of 20 Fig 1 Disclaimer Valve and control assemblies will differ on European approved heaters...

Page 8: ...used and the pipework must be designed to achieve a gas supply pressure between the maximum and minimum valves stated above measured at the appliance inlet pressure test point A union service cock MUS...

Page 9: ...H 1 SWITCH 1 THERMOSTAT Fig 3 Notes The method of connection to the electrical supply must facilitate complete isolation and should preferably be via a fused double pole isolator having a constant sep...

Page 10: ...ET PLUG BASE ERP 10 20 30 40 45 SIDE FRAME PANEL VALVE G Y 3 3 5 Internal Wiring Diagram S I T Controls Fig 5 Fig 4 N L1 BK G Y BL BR 121110 9 8 7 6 5 4 3 2 1 G Y BL BR BL HT GR G Y 4 PIN BASE PLUG TE...

Page 11: ...penings 3 three times the vent height in the case of roof openings 3 4 1 2 Ventilation by Mechanical Evacuation Ventilation by mechanical evacuation is sufficient if 10m3 h of exhaust air per kW of op...

Page 12: ...ed to junction box attached to the Control Valve as follows Brown to terminal marked 1 Blue to terminal marked 2 Green Yellow to terminal marked 7 External fuse required 3 A See section 3 3 for electr...

Page 13: ...lenoid valve and ignition spark electrode will be de energised and the appliance Ignition Control will go to lockout condition 5 1 7 To repeat the ignition sequence it will be necessary to switch off...

Page 14: ...or below the Control Valve Category 2H gas type G20 natural setting pressure 15 0mbar Category 3P gas type G31 propane setting pressure 25 0mbar 5 3 2 3 In the event that the burner setting pressure i...

Page 15: ...y oxidised replace the electrode see section 7 1 6 1 4 Upon re assembly ensure that the HT lead connector is securely attached to the electrode 6 2 Flame Sensor Probe 6 2 1 Disconnect the grey flame s...

Page 16: ...probe by gently pulling the connector using pliers 7 2 2 Unscrew the two M4 screws securing the flame probe to the Side Frame Panel RH and withdraw the flame probe 7 2 3 After assembling a replacemen...

Page 17: ...located in the elbow flange and straight flange connectors are in sound condition and correctly positioned in the O ring grooves of the connectors 7 7 Reverberatory Screen 7 7 1 Remove the wire ties f...

Page 18: ...Injector No 52 LPG 4262 8 OPERATING INSTRUCTIONS 8 1 Direct Burner Spark Ignition Models 8 1 1 Turn on the gas supply to the appliance 8 1 2 Set any time switch or thermostats to demand heat 8 1 3 Swi...

Page 19: ...n using LPG that the reverberatory screen is fitted 9 2 Conversion from cat 2H Natural Gas to cat 3P LPG Appliance with reverberatory screen 9 2 1 Carry out the instructions 9 1 1 to 9 1 4 above leavi...

Page 20: ...Rectify Gas Supply to the appliance Gas Setting pressure in accordance with section 3 2 of manual Is Ignition spark present at Electrodes Does Ignition Spark cease when Burner ignites NO NO NO Adjust...

Page 21: ...NOTES Page 19 of 20...

Page 22: ...Page 20 of 20 09 03 GB 602S...

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