Operating Instructions
BMS-4 Akkumat
Stud Welder
Page 1: ...Operating Instructions BMS 4 Akkumat Stud Welder...
Page 2: ...BMS 4 Akkumat 2...
Page 3: ...__________________ Please enter the serial number here to have it immediately available if you need service support Order No Code designation Note P01135 BMS 4 Akkumat Standard device Heinz Soyer Bolz...
Page 4: ...eath SOYER is a registered trade mark of Heinz Soyer Bolzenschwei technik GmbH It is prohibited to transmit or reprint this document as well as to utilize or disclose its contents unless this has been...
Page 5: ...standards Any unauthorised modification to this machine automatically annuls this declaration Designation of machine Stud welding device Machine type BMS 4 Akkumat Machine no ______________________ Ap...
Page 6: ...2 4 Information on the documentation 13 2 4 1 Information on operating instructions 13 2 4 2 Conduct in the case of malfunctions 14 3 Description of stud welder 15 3 1 Description 15 3 2 Capacitor dis...
Page 7: ...BMS 4 Akkumat 7 9 1 Malfunctions 27 10 Transport and storage 28 11 Terms of warranty 28 12 Spare and wear parts 29 13 List of standards and guidelines 31...
Page 8: ...pment is not operated near electronically sensitive life supporting equipment such as in intensive care units in hospitals Persons with pacemakers must neither operate the stud welding equipment nor s...
Page 9: ...s and liquids such as oil fuel etc must be removed prior to the start of work Electronic equipment e g airbags and the use of explosive substances for fuel supply require further safety precautions wh...
Page 10: ...roduct or to an object surrounding it Instructions for application and other useful information facilitating the proper use of the product Safety symbols The following pictographs for warnings bans an...
Page 11: ...e claims Non compliance with safety instructions may have the following consequences Failure of important system functions Failure of prescribed methods for maintenance Danger of persons through elect...
Page 12: ...Maintenance instructions and safety instructions for accumulators Keep accumulators and battery chargers away from children Accumulators must always be charged prior to the first use The full capacit...
Page 13: ...d suchlike 2 3 Marketing and service If you have any questions regarding the operation of the BMS 4 Akkumat stud welder retrofits for special applications or if you require service please contact your...
Page 14: ...ions If malfunctions occur first try to detect and eliminate the causes according to the Troubleshooting list in chapter 9 of these operating instructions In all other cases please contact our service...
Page 15: ...r required for charging the battery is included in delivery 3 2 Capacitor discharge stud welding technology The BMS 4 Akkumat SOYER stud welder runs according to the principle of capacitor discharge w...
Page 16: ...pproximately 150 M3 double welds at 20 C ambient temperature Power supply External battery charger 100 240 volts 50 60 Hz Protection system IP 21 Dimensions 230 x 95 x 295 mm w x h x d Weight 7 kg inc...
Page 17: ...ure a safe and stable position of the welding equipment Make sure there is sufficient free space around the air apertures otherwise the device safety mechanism will respond and interrupt the welding p...
Page 18: ...1 LED displays 3 On Off switch 2 Gun cable with stud welding gun 4 Connecting socket for battery charger 5 2 PS 0DV gun 1 Bellows stud holder not visible 3 Gun cable 2 Protective plate 4 Release butt...
Page 19: ...lator used lead gel battery The accumulator is not always completely charged when the stud welder is delivered Prior to the first use the accumulator should be charged for 12 hours The accumulator has...
Page 20: ...ger The LED Supply voltage on lights up when power is supplied via the external battery charger The accumulator is automatically charged The LED Supply voltage on lights up at the stud welder to check...
Page 21: ...Loosen sleeve nut by means of SW 14 socket wrench Bellows not pictured Insert stud holder into spring piston until stop Bellows not pictured Tighten stud holder by means of sleeve nuts Bellows not pi...
Page 22: ...a stud distance of 32 40 50 52 or 57 mm can be permanently adjusted The appropriate spacers can be obtained from our company If a distance has already been permanently set remove both spacers or repl...
Page 23: ...move the gun evenly from the welding stud in a straight line motion After the welding gun has been removed from the stud the capacitor is recharged An acoustic warning signal announces that the accumu...
Page 24: ...trength of the welding joint welding zone will always be stronger than that of the stud or base material The following tests are carried out in general practice Visual inspection Bend test Please also...
Page 25: ...f the stud welding system Only trained and appropriately qualified personnel are allowed to carry out works at the electric mains supply and welding system NOTE Only use original SOYER spare parts 8 3...
Page 26: ...causes and remedies is designed to help you eliminate any trouble immediately on the spot If it is difficult or impossible to eliminate the trouble please contact the SOYER customer service responsib...
Page 27: ...der worn Replace stud holder Varying welding results Stud too loose or not fully inserted into stud holder until stop Insert stud into stud holder until stop Replace stud holder if necessary You have...
Page 28: ...at stud welder corresponds to safety class IP 21 Please observe that this system of protection is not suitable for being operated or transported in the rain 11 Terms of warranty We warrant for this eq...
Page 29: ...04015 1 Mains cable Europe for battery charger E04016 1 Connecting socket for battery charger E03643 1 Lead gel battery accumulator 4Ah 12 volts F01148 2 Stud holder 3 mm without cap standard F02795 2...
Page 30: ...l not pictured F03856 FA 1 Printed circuit board SO 401 B not pictured F05119 FA 1 Printed circuit board SO 402 B E01897 1 Micro fuse 6 3 AT F04928 2 Spacer 32 mm F04929 2 Spacer 40 mm F04930 2 Spacer...
Page 31: ...2 Drawn arc stud welding DVS Information Sheet 0903 Capacitor discharge stud welding with tip ignition DVS Information Sheet 0904 Practical information Arc stud welding EN 14555 Arc welding of metalli...
Page 32: ...MS 4 Akkumat 32 Heinz Soyer Bolzenschwei technik GmbH Etterschlag Inninger Stra e 14 D 82237 W rthsee Tel 49 0 81 53 8 85 0 Fax 49 0 81 53 80 30 Website www soyer de www soyer com E Mail info soyer de...
