Southworth PLM-100 Owner'S Manual Download Page 10

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POWERED DANDY LIFTS

Charging the Battery

1.  Plug the cord into a 120 volt AC wall 

outlet. Place the power switch ON.

2.  Ensure that the power switch is ON.

3. The power light is always “Green” when 

the charger cord is plugged in and switch 
is in the “ON” position. The Charge light 
will always be “Red” and it will glow until 
the batteries are at full-charge. When at 
full-charge,  the  “Red”  charge  light  will 
go  out. A  full  charge  will  require  about 

15 hours. 

4. Unplug the cord and place the switch to 

the OFF position. Place the charge cord 
back into its storage position.

5.  The unit is ready for use, the Battery 

Gage will display the battery level. 

Battery Life

The life of the battery is determined on the 
amount of usage between charging. This is 
best explained as follows:

• 

100%  discharging  depth:  If  the 
battery  is  totally  discharged,  there  is 
approximately  180  charging  cycles 

available.

• 

50% discharging depth: If the battery is 

MAINTENANCE

The  Powered  Dandy  Lift  Series  requires 
minimal  maintenance.  The  Powered 
Dandy Lift Series is designed for a life of 
approximately 10,000 cycles after which a 
new actuator may be required. 

Daily inspection: Make sure there are no 
foreign objects in the way of the rollers and 
the  scissor  legs.  Make  sure  all  wires  are 
plugged into the control box.

MONTHLY MAINTENANCE

1)   Check all welds, making sure they are 

intact, no cracks or broken spots.

2)   Turn the Powered Dandy Lift Series on 

its side and check that the caster bolts 
are tight. If the caster with the direction 
lock  requires  tightening,  engage  the 
direction  lock  and  ensure  that  the 

castor is pointing straight ahead before 
tightening.

3)   Check  that  the  cotter  pins  on  the 

actuator pivot bolts are in place.

4)   Inspect the cable and plug for signs of 

damage.

5)   Inspect  the  battery  control  box 

assembly for obvious signs of abuse.

6)   Use a clean rag to wipe the paths along 

which the rollers travel.

7)   Lubricate  (WD-40)  pivots  and  roller 

pins.

ANNUALLY or 3000 CYCLES

1)   Dismantle.
2)   Lubricate (WD-40) pivots and roller 

pins.

3)   Clean.
4)   Reassemble

TROUBLE 

SHOOTING

The  Powered  Dandy  Lift  Series    should 
provide  years  of  trouble-free  service. 

However, in the event you experience 

difficulties  with  the  Powered  Dandy  Lift 

Series , the chart below may help you 

identify the problem.

You may, of course, contact Southworth’s 

Customer Service Dept. at 1-800-743-1000.

PROBLEM 

Lift will not raise.

Lift is slow to raise or will not raise to 

the top.

Lift will not lower.

POSSIBLE CAUSES

1)  Power  is  not  supplied  to  the 

 

actuator.

2)  Batteries are discharged.

3)   An  electrical  fault  may  exist  or  the 

actuator may have burned out.

1)   Batteries are discharged.

2)   A fault may exist with the motor/switch.

1)   Power  is  not  supplied  to  the 

 

actuator.

2)   Batteries are discharged.

REMEDY

Check  whether  the  power  cable  is 

plugged in.

Recharge the batteries.

Contact Southworth Customer Service 

Dept. 1-800-743-1000.

Recharge the batteries.

Contact Southworth Customer Service 

Dept. 1-800-743-1000.

Check  whether  the  power  cable  is 

plugged in.

Recharge the batteries.

50% discharged, there is approximately 
400 charging cycles available.

• 

30% discharging depth: If the battery is 
30% discharged, there is approximately 
1200 charging cycles available.

Therefore it is recommended to recharge 
the  battery  as  frequently  as  possible. 
Doing this will ensure the longest battery 
life available.

Quick Reference Trouble Shooting Chart

Summary of Contents for PLM-100

Page 1: ...nual for PLM 250 Southworth Products Corp P O Box 1380 Portland Maine 04104 1380 Distributed by Ergonomic Partners Email sales ergonomicpartners com Web www ergonomicpartners com PH 314 884 8884 FAX 8...

Page 2: ...ensure that this manual is available to personnel working with the Powered Dandy Lift In the interest of safety please read the entire manual carefully and be familiar with its contents before you us...

Page 3: ...Platform Control 7 Brake 7 Caster Configuration 8 Direction Lock 8 Battery 8 Charging the battery 10 Battery life 10 MAINTENANCE 10 Monthly 10 Annually 10 TROUBLE SHOOTING 10 ORDERING REPLACEMENT PAR...

Page 4: ...th has identified certain hazards which may occur in the use of the Powered Dandy Lift Series and provided appropriate instructions or precautions which should be taken to avoid these hazards In some...

Page 5: ...lified personnel in conformance with Southworth s instructions Operators Only trained personnel and authorized personnel shall be permitted to operate the equipment Before Operation Before using the d...

Page 6: ...you to potential physical injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death For use with DANGER signal word Red Background For use with WARNING signal...

Page 7: ...r Southworth dealer before using the Powered Dandy Lift Series HAZARDOUS ENVIRONMENTS The Powered Dandy Lift Series electrical equipment is not suitable for use in flammable or explosive environments...

Page 8: ...in the battery box Please connect as shown in the diagram on the battery box before attempting to charge unit WARNING The battery contains lead acid and should not be punctured or damaged Seek urgent...

Page 9: ...ure 4 Battery Charger Specifications Figure 5 Battery Gauge POWER Model PS2450HA Input AC120V 60Hz Output 31VA Current 500mA Charge System Smart Charger Outside Dimension 4 2 x 5 3 x 3 1 107 x 136 x 7...

Page 10: ...is pointing straight ahead before tightening 3 Check that the cotter pins on the actuator pivot bolts are in place 4 Inspect the cable and plug for signs of damage 5 Inspect the battery control box a...

Page 11: ...POWERED DANDY LIFTS 11 Figure 6 Wiring Diagram PLM 100 150 Models...

Page 12: ...rder replacement parts please call the Parts Department at 207 878 0700 Parts are shipped subject to the following terms FOB factory Returns only with the approval of our parts department Payment net...

Page 13: ...Description Q ty Item Description Q ty 5 1 1 Platform 1 5 1 3 Spring washer 1 5 2 2 Fixed pin 2 5 1 4 Hexagon head bolt M6 8 1 Parts List Platform PLM 100 150 Item No Description Qty 1 Platform 1 2 Fi...

Page 14: ...LIFTS Parts List Item No Description Qty 1 Scissor 1 2 Roller Upper 25 2 3 Roller Lower 40 2 4 Screw type linear actuator 1 5 Pin 2 Item No Description Qty 6 Pin R type 2 7 Retaining ring C type 2 8...

Page 15: ...k 1 3 Hexagon head bolt M8x20 4 4 Spring washer size 8 4 5 Hexagon nut M8 4 6 Axle caster 2 7 Hexagon bolt M10x20 4 8 Spring washer size 10 16 Item No Description Qty 9 Hexagon nut M10 16 10 Battery b...

Page 16: ...8 9 Screw 4x13 4 10 Operation board for battery charger 1 11 Screw 3x8 4 12 Breaker switch for battery charger 1 13 Charge indication switch red 1 Item No Description Qty 14 Charge indication switch g...

Page 17: ...h such codes shall not be considered a defect of material or workmanship under this warranty Southworth Products Corp shall not be liable for any direct or consequential damages arising out of such no...

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