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PALLETPAL SPRING OWNER'S MANUAL   

11

ing maintenance, the pivot pint is used as a maintenance pin 

to hold the table frame in the raised position.  Take a look at 

the mechanism and note the positions of the parts.  Remove 

the linch pin and remove the pivot pin.  Lay the free end of 

the absorber down.  
6.  With the help of an assistant, lift the top part of the frame 

as far as it will go.  Insert the maintenance pin  into the lower 

roller guide.  See Fig. 3.

WARNING!

The maintenance pin is designed to hold the 

frame of the unit in a raised position while you 

insert the first spring.  If you do not use the pin, it 

may be unsafe to insert the spring.  The frame of 

the unit may drop suddenly and you may be hurt.

7.  Free the front end of the table mechanism so you can tilt 

the table top back.  The front end of the mechanism is held 

in place by a pivot shaft.  This shaft supports two rollers and 

is secured by a linch pin.  Remove the linch pin and slide the 

pin out.  Note the positions of the parts. 

8.  Tilt the top frame assembly back as shown in Fig. 3.  

Begin by mounting the largest spring (orange mark).  This 

spring should be placed in the back of the unit, nearest the 

hinge.  It does not matter which end of the spring is up.  The 

bottom of the spring should fit over the round support on the 

base frame.  The top should fit behind the small guide tab 

shown in Fig. 3.  Once the spring is in place, slowly lower 

the table top mechanism.  Check each end of the spring to 

be sure it has seated correctly.

9.  Re-attach the pivot shaft at the front of the unit.  Re-

member to place the roller wheels in the guide slots.  Insert 

the linch pin to hold the pivot shaft in place.

10.  The single orange spring will now hold the unit up.  

Re-attach the shock absorber by inserting the pivot pin and 

inserting the linch pin.  Place the rotating ring back on the 

top frame.  Check to be sure the ring can rotate freely.

Table 1 and Table 2 may indicate that  one or two additional 

springs must  be installed.  To do this, remove the spring 

cap(s) and insert the spring(s) through the top of the unit.  

See Fig. 4 to check the placement.   To remove a cap, turn it 

counter-clockwise and lift upward.  Insert the spring through 

the opening.  Again, it does not matter which end of the 

spring is up.  Replace the spring lock cap and turn clockwise 

to lock it.

11.  Before using the unit, make a safety check.  Be sure that 

each of the spring lock caps is firmly in place.  Check the top 

and bottom of each spring to be sure it is seated correctly.  

Check the linch pin at the top of the shock absorber, and the 

linch pin at the end of the pivot shaft.  These checks are very 

important.

WARNING! 

If the springs are not seated correctly, or the 

spring  lock  caps  are  not  tightened,  the  parts 

may pop loose when the unit is used.  You may 

be hurt or the load may be damaged.

Fig. 4  Spring Mounting Positions

Orange 

spring

Range #1

Rear

Front

Orange 

spring

Grey 

spring

Purple 

spring

Range #2

Rear

Front

Orange

spring

Range #3

Rear

Front

Purple 

spring

Orange

and grey 

springs

Range #4

Rear

Front

Front= roller end of legs

Rear= hinge end of legs

NOTE ON INSTALLING 

SPRING TO STAIN-

LESS STEEL: When 

installing the spring on 

stainless steel units, 

please ensure the in-

cluded plastic protective 

spacers are installed as 

in diagram.

Summary of Contents for PalletPal Spring

Page 1: ...outhworth Products Corp P O Box 1380 Portland Maine 04104 1380 Phone 800 743 1000 or 207 878 0700 Fax 207 797 4734 www SouthworthProducts com Service SouthworthProducts com Model _____________________...

Page 2: ...I Spring models including standard finish steel stainless steel and special finishes like epoxy or hot dipped galvanized The PalletPal II was the original unit and replaced in June 2011 however this i...

Page 3: ...he Springs 10 11 OPERATING INSTRUCTIONS 12 Loading Manually 12 Removing Loads Manually 12 Operating Safety Manual use 12 Loading with a Fork Lift 12 Unloading with a Fork Lift 13 Moving the PalletPal...

Page 4: ...qualified personnel in conformance with Southworth s instruc tions Operators Only trained personnel and authorized personnel shall be permitted to operate the equip ment Before Operation Before using...

Page 5: ...otential physical injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death For use with DANGER signal word Red Background For use with WARNING signal word Oran...

Page 6: ...hworth s obligation under that warranty is limited to the repair or replacement of defective components which shall be the buyer s sole remedy and Southworth shall not be liable for any loss injury or...

Page 7: ...ING Stay clear of the rotating ring when it is moving As the pallet turns a part of the load may rotate around and hit you Never turn the load when anyone is standing beside the unit WARNING When inst...

Page 8: ...nit or the load may be damaged or you may Specifications Load capacity 400 to 4500 lbs depending on springs Load size 50 wide x 50 long x 72 high max Length 45 1 4 inches Width base frame 36 3 4 inche...

Page 9: ...lletPal be set up on a smooth and flat surface Check the floor surface carefully and make sure that it is free of all loose debris and dirt Using optional adjustable feet the unit can compensate for a...

Page 10: ...oaded pallet A unit may have one to three springs Each time the pallet weight or pallet height is changed the springs may also need to be changed Table 1 and Table 2 on page 6 show how the springs are...

Page 11: ...of the unit Re member to place the roller wheels in the guide slots Insert the linch pin to hold the pivot shaft in place 10 The single orange spring will now hold the unit up Re attach the shock abso...

Page 12: ...the unit may be damaged If the boards or nails on the bottom of the pallet extend down more than 1 8 inch they will interfere with the turning action 5 Stay clear of the rotating ring when it is movi...

Page 13: ...he unit or load may be damaged Moving the Pallet Pal CAUTION Do not move the Pallet Pal while it is loaded This will damage the base frame of the unit The pockets on the base frame are designed to sup...

Page 14: ...ge 7 The top of the unit rotates away from you The frame of the unit may not be level Move the unit to a level sur face or install the optional adjusting feet The top of the unit bounces The shock abs...

Page 15: ...mechanism To order replacement parts please call the Parts Department at 207 878 0700 or 800 743 1000 Parts are shipped subject to the following terms FOB factory Returns only with the approval of our...

Page 16: ...ure to comply with such codes shall not be considered a defect of material or workmanship under this warranty Southworth Products Corp shall not be liable for any direct or consequential damages arisi...

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