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FURTHER INSPECTIONS

It is important to check top and bottom hooks for proper opening 

and other signs of deformation or damage. Replace a hook imme-

diately if any of t following problems are identified:

• The safety latch no longer contacts the hook opening.

• The vertical angle at the neck of the hook reaches 10°, see (FIG 3).

• Chemical corrosion or cracks on the hook.

• Excessive wear on the inside surface.

• The throat opening has enlarged. See (FIG 13) for the maximum

allowable limits for the throat opening.

• A chain stop must be attached to the second-to-last link on the

slack end of the chain. See (FIG 1) for an example. Do not operate

the hoist with a twisted, kinked or damaged chain. Do not splice

the chain.

• Check that the chain does not twist along its length from hoist to hook.

• Replace the chain if links are stretched too long or seriously worn

on the surface, especially at the points where links contact each other.    

See “Allowable Limits” on page14 for measuring chain elongation.

• Do not use a chain that is seriously rusted or cracked.

• Periodically apply a light coat of 30-weight oil to the chain. This

will create easier operation and prolong the chain’s life. For optimum

results, clean the chain with an acid-free solution before oiling.

• Never extend load chain by welding a second piece to the original.

INSPECTING THE HOOK

• With the lever in the up position, while pulling down on the chain

or with a load connected, check for a clicking sound when the

handle is rotated in a clockwise direction. If these sounds are not

present, or if irregular clicking noises develop, do not use the hoist –

have it inspected and repaired by an authorized service center.

• With the lever in the up position, check free play in handle

rotation. Free play is measured by the distance the handle travels

before resistance or gearing is felt. If free play has reached 3/4 of

a turn, brake discs are worn and should be replaced by a Sumner

authorized service center.

• The brake mechanism must be kept clean and free from dirt,

water, and oil. Never allow oil to penetrate the braking mecha-

nism. The brake should not slip while using the hoist.

• If the lever hoist has not been used for an extended period,

check for proper operation before putting into service.

OPERATION

The LH Lever Hoist may be used either in vertical position as a hoist; 

or in angled or horizontal position as a puller. Below is the general 

procedure for operating the hoist:

• Set the top hook securely.

• Correctly center the load on the bottom hook (FIG 4). Incorrect

loading is dangerous to the operator, the lever hoist, and the load.

• Never load the hook in front of the safety latch (A, FIG 5).

• Never load the hook tip (B, FIG 5).

• Never load the hook off the centerline (C, FIG 5).

• Never load the hook sideways (D, FIG 5).

FIG 3

FIG 4

FIG 5

    WARNING:

 Do not attempt repair of the hook by heat treating,

bending or attaching anything by welding. Doing so will weaken and 

may cause failure of the hook.

Summary of Contents for Sumner LH025

Page 1: ...LH600 READ AND UNDERSTAND ALL THE INSTRUCTIONS AND SAFETY INFORMATION IN THIS MANUAL BEFORE OPERATING OR SERVICING THIS TOOL LH075 07 19 LH025 LH050 LH075 LH150 LH300 LH600 models shown are representa...

Page 2: ...ated that could result in injury or property damage The three safety words defined below indicate the severity of the hazard The message after the signal word provides information for preventing or av...

Page 3: ...of a lever hoist do not use until proper training and knowledge have been obtained Do not use lever hoist to lift support or transport people or to lift or support loads over people Do not exceed the...

Page 4: ...yourself or other people in an unsafe position Always maintain your balance and firm footing when operating the lever hoist Leave all internal maintenance and inspections to a qualified Sumner Service...

Page 5: ...8 787550 LH300C05 3 5 18 89 1 10 X 30 0 69 70 81 7 87 13 38 2 46 7 87 1 71 42 46 787551 LH300C10 3 10 18 89 1 10 X 30 0 69 70 81 7 87 13 38 2 46 7 87 1 71 50 52 787552 LH300C15 3 15 18 89 1 10 X 30 0...

Page 6: ...n while pulling down on the chain or with a load connected check for a clicking sound when the handle is rotated in a clockwise direction If these sounds are not present or if irregular clicking noise...

Page 7: ...operator During lifting operations do not stand under the load Do not use an extension on the lever FIG 7 Do not use a foot to apply pressure to the lever FIG 8 Prevent the chain from dragging over s...

Page 8: ...ity to understand and follow all ANSI and Sumner inspection and maintenance instructions The lever hoist should be stored in a clean dry environment Clean and oil the hoist before storage Hoists that...

Page 9: ...ment parts are listed on the following pages To order parts or reach our service department call 1 281 999 6900 Monday through Friday 8 00 a m to 5 00 p m CST Having the Model Number and Serial Number...

Page 10: ...1 YAL050 38B Lock Nut 661165882414 39 1 788242 YAL025 39 Bottom Hook Assembly 661165882421 LH050 Quantity Stock Reference MODEL DESCRIPTION UPC 1 1 788200 McMaster 90967A115 KX050 29 Snap Ring 6611658...

Page 11: ...ining Ring for 22 mm OD DIN 1 4122 Stainless Steel 661165882964 24 2 788297 YAL075 24 Spur Gear Assembly 661165882971 25 1 788298 YAL075 25 Gear Cover Assembly 661165882988 26 1 788299 YAL075 26 Capac...

Page 12: ...s 0 119 Diameter for 0 16 Maximum Material Thickness Idle Shaft Needle Bearing 4 15 32 36 50 LH300 Quantity Stock Reference MODEL DESCRIPTION UPC 1 1 788319 YAL300 1 Stop Knob 661165883190 2 1 788320...

Page 13: ...YAL300 4A Acorn Nut High Strength Steel Cap Nut Class 10 Zinc Plated M12 x 1 75 mm Thread 661165883572 5 1 788358 YAL300 5 Brake Cover Assembly 661165883589 6 2 788325 YAL300 6 Friction Disc 66116588...

Page 14: ...ove limitation or exclusion may not apply to you Phone Number 31 0 85 489 0284 For all warranty customer service and product return authorizations and inquiries please contact Sumner at 25 Notes _____...

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