Southbend 4FR-45 Operator'S Manual Download Page 22

S

ERVICE

4FR-45 R

ESTAURANT 

R

ANGE 

F

RYER

P

AGE 

22

O

PERATOR

M

ANUAL 

1182128

SE

R

V

IC

E

Checking and Adjusting Auto Safety Pilot

The pilot flame should surround the thermopile for 1/2". It must be large and sharp enough to cause the
thermopile to glow a dull red, or sufficient to hold the safety valve open.

1.  Remove pilot flow adjustment cap screw (see diagram below).

2.  Adjust pilot key to provide properly sized flame.

3.  Replace pilot adjustment cap screw.

Converting from Natural Gas to LP Gas

Obtain a natural-to-LP gas conversion kit (part number 4440499) from your authorized Southbend parts
distributor. The kit comes with five LP gas orifice spuds, of which four are used. In the following procedure,
refer to the parts diagram on page 28 and the figures below on the right.

1.  Turn off gas supply to the fryer.

2.  Remove the existing natural gas spud from each

burner and replace it with an LP gas spud from
the conversion kit.

3.  Loosen the compression fitting at the pilot and

remove the pilot tubing from the pilot.

4.  Remove the two pilot mounting screws.

5.  Remove the natural gas pilot orifice from the pilot

and replace it with the LP gas pilot orifice from
the conversion kit.

6.  Remount the pilot assembly, reposition the pilot

tubing, and tighten the compression fitting.

7.  Partially depress and turn the manual gas control

knob on the combination gas valve to “OFF” (see
diagram at right).

8. Remove pressure regulator adjustment cap

screw and pressure regulating adjustment screw.

9.  Remove the existing spring.

10. Insert the replacement spring with the tapered

end down.

11.  Install new plastic pressure regulating adjustment

screw. Ensure that the screw top is flush with the
regulator top.

12. Turn the pressure regulator adjustment screw

clockwise six complete turns. The preliminary
pressure setting will then be approximately 10"
W.C. for the LP gas.

13. Turn on the gas supply to the fryer. With the

main burners on, test for leaks using a soap
solution.

14. Check and adjust the pressure regulator (see

procedure on page 21). The pressure should be
10" W.C. for LP gas.

15.  Install the new cap screw.

Pilot
Gas
Outlet

Pilot Flow Adjustment

Screw (below cap screw)

Gas

Inlet

Manual Gas

Control Knob

Pressure Regulator

Adjustment

(below cap screw)

Cap Screw (black for LP

gas, silver for natural gas)

Pressure Regulating

Adjustment Screw (white)

Spring (tapered end down,

red for LP gas, stainless

steel for natural gas)

Summary of Contents for 4FR-45

Page 1: ...death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment 1100 Old Honeycutt Road Fuquay Varina NC 27526 800 348 2558 or 919 552 9161...

Page 2: ...though not dangerous WARNING FIRE HAZARD FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Keep area around appliances...

Page 3: ...ng Floor Model 4FR 45 Restaurant Range Fryer The serial plate is located inside the front door on the left side Table of Contents Specifications 4 Installation 6 Operation 12 Cooking Hints 15 Cleaning...

Page 4: ...CIFICATIONS SPECIFICATIONS Dimensions A E F I G Front View Side View B C D H Top View Width Depth Height Gas Connection Model A B C D E F G H I Total BTU hr Crated Weight 4FR 45 15 7 399 14 2 361 31 0...

Page 5: ...nector is located on the back of the fryer see illustrations on pages 4 and 7 Model Burners Gas Type Manifold Pressure Number per Unit Rate Each BTUs Hour Total Rate BTUs Hour Orifice Size Natural 4 W...

Page 6: ...ight carrier has assumed responsibility for safe transit and delivery If damaged equipment is received either apparent or concealed a claim must be made with the delivering carrier Apparent damage or...

Page 7: ...4FR 45 RESTAURANT RANGE FRYER INSTALLATION OPERATOR S MANUAL 1182128 PAGE 7 INSTALLATION Installation Flue Riser Gas Connection Leg Attachment Pad...

Page 8: ...ired by local codes NOTICE Unit must be level to assure maximum performance Improper leveling may void warranty NOTICE Adequate restraining means must be attached to rear of appliance when installed I...

Page 9: ...y must also be provided Do NOT obstruct the bottom front of the unit as combustion air enters through this area Be sure to inspect and clean the ventilation system according to the ventilation equipme...

Page 10: ...pressure on the supply line when all units are operating simultaneously should not drop below 7 W C for natural gas or 11 W C for propane gas Fluctuations of more than 25 on natural gas or 10 on prop...

Page 11: ...RESTAURANT RANGE FRYER INSTALLATION OPERATOR S MANUAL 1182128 PAGE 11 INSTALLATION CAUTION IF YOU SMELL GAS DURING THE LIGHTING PROCEDURE IMMEDIATELY SHUT OFF THE GAS SUPPLY UNTIL THE LEAK HAS BEEN CO...

Page 12: ...ation of the oil Higher heat transfer rate gives faster recovery between loads Another advantage of immersion tube fryers is the cold zone As oil is heated it passes between and over the tubes and ris...

Page 13: ...pletely before filling the frypot 2 When the fryer is new fill the frypot with water and clean thoroughly see Weekly Cleaning on page 18 in order to remove protective coatings and any foreign matter 3...

Page 14: ...Fryer is equipped with a secondary heat control that prevents the oil temperature from rising above 450 F Because of the accuracy tolerance of the sensor the oil temperature may reach as high as 475...

Page 15: ...e is stamped on the frypot Maintain proper level of oil in the frypot by occasionally adding fresh solid shortening as the frypot fries down Keep heating tubes covered at all times when heat is on Fry...

Page 16: ...ecessary moisture or breading materials to get into frypot Don t allow oil in frypot to remain at frying temperature for long periods of time without frying taking place Don t overload frypot with foo...

Page 17: ...disconnection of the restraint is necessary to move the appliance for cleaning etc reconnect it when the appliance is moved to it originally installed position WARNING For an appliance equipped with c...

Page 18: ...nual Cleaning 1 Examine and clean the venting system 2 Have your Southbend Authorized Service Agency or another qualified service technician clean and adjust the unit for maximum performance Consult t...

Page 19: ...of the protective surface of the stainless steel and are not harmful Heat tint can normally be removed by the above cleaning techniques but tint which does not respond to that procedure calls for a v...

Page 20: ...equipped with casters have been installed with a restraint to limit their movement to prevent damage to the gas supply connecting system If disconnection of this restraint is necessary to move the app...

Page 21: ...r and replace pressure tap plug 11 Replace pressure adjustment cap screw Checking and Adjusting Calibration of Thermostat All thermostat controls are carefully calibrated at the factory i e the dial i...

Page 22: ...he pilot and replace it with the LP gas pilot orifice from the conversion kit 6 Remount the pilot assembly reposition the pilot tubing and tighten the compression fitting 7 Partially depress and turn...

Page 23: ...t assembly in combination gas valve Clogged orifice Draft condition Air in gas line Improper ventilation system Oil excessively hot Pilot produces carbon deposits Unit connected to wrong gas supply Pr...

Page 24: ...Notes 1 High limit switch is set to 450 F 2 Voltage measured across TH PP and TP with main burner on should be greater than 100 mV REGULATOR ADJUSTMENT MAIN GAS THERMOPILE COMPONENT LEADS PILOT GAS PI...

Page 25: ...or a Southbend Authorized Service Agency When ordering parts please supply the Model Number Serial Number Part Number and Description For parts not listed consult a Southbend Authorized Parts Distribu...

Page 26: ...plate large 4 1182122 1 Front Rail 4FR 45 5 1182024 1 Bracket Top Door Weld Assembly 6 1182125 1 Splasher Spot Weld 7 1182124 1 Cover Rear Splasher 8 1178205 1 Leg Black set of four 1172650 4 Leg Pad...

Page 27: ...y Part Number Qty Description 1 1182262 4 Baffle Weld Assembly 2 1182238 1 Valve Ball 1 1 4 in 3 1182221 1 Frypot Weld Assembly 1036618 1 Thermostat Bulb Clamp 1140700 1 Screen Tube Covering P9181 2 B...

Page 28: ...8 1146909 1 Elbow St Black 1 2 90 Deg 9 1054197 1 Pilot Assembly 0 018 Natural Gas 1054111 1 Pilot Orifice Propane 0 011 orifice only 10 1182154 1 Thermopile 11 P5239 4 1 Union Black 1 2 12 1182077 1...

Page 29: ...4FR 45 RESTAURANT RANGE FRYER PARTS OPERATOR S MANUAL 1182128 PAGE 29 PARTS 1 2 3 4 5 6 7 8 13 9 10 11 12 14 15 16 17 18 19 20 14 Gas Train Parts See parts list on previous page...

Page 30: ...4FR 45 RESTAURANT RANGE FRYER PAGE 30 OPERATOR S MANUAL 1182128...

Page 31: ...4FR 45 RESTAURANT RANGE FRYER OPERATOR S MANUAL 1182128 PAGE 31...

Page 32: ...ognize however that replacement parts and occasional professional service may be necessary to extend the useful life of this unit When service is needed contact a Southbend Authorized Service Agency o...

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