South-Tek Systems N2Blast FPS-900 Manual Download Page 13

 

P

 

The Leader in Nitrogen Generation Technology 

FPS-900 O&M Manual 
Revision: 2; 7/2020 

Page 13 of 29 
 

6.  System Design 

 

6.1.  Key Features 

 
The 

N

2

-BLAST

 ®

  FPS-900 key features include the following: 

 

Air Compressor 

 

PLC Controller 

 

Safety Relief Valves 

 

N

2

 Tank 

 

Air Filters 

 

Pressure Swing Adsorption Beds 

 

Automatic Pressure Cut-in/Cut-out 

 

STS Patented BlastOff

® 

 

6.1.1. Air Compressor

 

 
An oil-less internal air compressor has an engineered dampening system reducing vibration and 
noise throughout the cabinet. The air compressor has a pre-filter to catch small particulates that can 
cause damage. The recommended replacement for the pre-filter is 1000 run hours or 1-year, 
whichever comes first. Dirtier environments may need more frequent changes. Consult with the 
supplier for a different filter maintenance schedule if installing in a dirty environment. 
 

6.1.2. Air Filters 

 

The generator has an air inlet pre-filters and two filters between the compressed air and O

2

 

separation beds - the particulate and coalescing. The 5-micron particulate filter catches the bulk 
particles, and the 0.1 micron coalescing catches the remaining smaller particles. Both filters feature 
an auto-drain that drains any water buildup within the filter housing. These drain lines are on the 

cabinet’s bottom right side. Connect these drain lines to a safe location.

 

 

6.1.3. PLC Controller  

 
An integrated PLC 

within the cabinet features smart timing to maximize the generator’s 

performance. It controls the valve timing and sequencing to move compressed gas throughout the 
system. It also has a smart feature to automatically switch betwee

n different “modes” based on the 

current run stages (see Chapter 7: System Operation for more about the unit’s functionality).

 

 

6.1.4. Safety Relief Valves 

 
The installed ASME safety relief valves add additional safety to protect component failures. 
 

6.1.5. Nitrogen Tank 

 
The nitrogen tank comes with ball valves, safety relief, and a gauge. The outlet gas connects to an 
external manual ball valve for easy plug and play connection. 
 

Summary of Contents for N2Blast FPS-900

Page 1: ...The Leader in Nitrogen Generation Technology FPS 900 Fire Protection Systems O M Manual Version 2 7 2020 2020...

Page 2: ...4 3 Electrical Requirements 4 4 Site Specifications 5 PRODUCT INSTALLATION 9 5 1 Mounting 5 2 Installation Arrangement 5 3 Panel Layout and Gas Connections 6 SYSTEM DESIGN 13 6 1 Key Features 6 2 Spec...

Page 3: ...designing nitrogen generators for worldwide distribution Why not produce nitrogen at your facility for a fraction of the cost versus endlessly paying for bulk liquid or delivered gas cylinders We mak...

Page 4: ...e repair or replacement of such and in no event shall seller be liable for incidental consequential or punitive damages resulting from any such cause Seller shall not be liable for and Buyer assumes a...

Page 5: ...rs Make sure that replacement parts meet or exceed the original parts specification Only competent individuals train and authorized can install operate perform maintenance and repair Isolate incoming...

Page 6: ...Read the manual before installing and operating the nitrogen generator to prevent accidents and damages Contact the supplier for questions not answered in this manual Only use the FPS 900 for its desi...

Page 7: ...mate controlled 60 80 F room Always keep N2 BLAST in an upright position or preferably in the box as shipped Read entire manual and make all connections per instructions before connecting power Keep a...

Page 8: ...nt is greater than 50 feet consult with a piping contractor for proper line size 4 3 Electrical Requirements The N2 BLAST FPS 900 requires 120VAC 50 60hz 1ph and draws 8A 240VAC is also available thou...

Page 9: ...LAST FPS 900 first with the provided bolts lock nuts 4 Optional If wall studs are not 16 center to center reinforce the mounting area with a 1 2 or thicker plywood prior to hanging the system Use best...

Page 10: ...sult in bodily harm or damage to the system as well as voiding the system s warranty Item STS Part Description QTY 1 TYP1P UNIT TYP1P Unit Shown 1 2 800 133 S 100 200 Mounting Bracket 1 3 800 134 B TY...

Page 11: ...d connections Item STS Part Description QTY 1 800 111 FPS 100 Red Tank with Label 1 2 A01 0100 A Tank Strap Assembly 1 3 A01 0100 S A Tank Manifold with 0 500 Nozzles 1 Should this handle be in the cl...

Page 12: ...3 Audible Electrical Buzzer Audible Alarm 4 0 100 PSIG Pressure Gauge N2 Storage Tank Pressure Gauge 5 PLC System Controller 6 OD Through wall Coupling OD Drain 7 NPT Way Ball Valve AIR BYPASS TOP 8...

Page 13: ...o filters between the compressed air and O2 separation beds the particulate and coalescing The 5 micron particulate filter catches the bulk particles and the 0 1 micron coalescing catches the remainin...

Page 14: ...signal can be an audible visual and dry contact connection to the Building Management System BMS Power cycle the unit to reset the alarm but avoid doing this multiple times without finding the cause...

Page 15: ...the major control functions and instrumentations associated with the nitrogen generators All programs are proprietary and password protected from the factory Do not alter any controls or instrumentat...

Page 16: ...it is active Note resetting this will also trigger the Customer Alarm Relay for one second Blastoff Simulation Hold the Set Button for 7 seconds Passcode Screen will pop up 1 Press the Set Button one...

Page 17: ...manual bypass mode by turning the handle on the left side of the cabinet With the handle in the Bypass Mode the bypass alarm triggers an audible and visual alarm Air n2 bypass on the screen A dry cont...

Page 18: ...below Function Data Type Modbus RTU Address Units Status Read Write Running Standby BOOL 00012 0 Standby 1 Running R Common Alarm BOOL 00004 1 Good 0 Alarm R BlastOff Alarm BOOL 00015 0 Good 1 Alarm...

Page 19: ...ng the Up and Down buttons 3 Press the ENT Button to confirm the entry It will bring Hold Set Screen press NEXT button to get to the analog output screen 4 20 out Using the up and down buttons buttons...

Page 20: ...power connection is correct 3 Turn the 3 way ball valve on the generator s left side to the Nitrogen Out position 4 Open the inlet ball valve on the nitrogen storage tank 5 Close the outlet ball valv...

Page 21: ...oss Consult with your installer if you cannot find the leakage area 8 2 1 To determine if the leak is between the Generator and the Nitrogen Tank 1 With the unit powered on close off both ball valves...

Page 22: ...n off the unit and open the front cabinet door 2 Locate the air filters on the bracket in the middle of the cabinet See Figure 7 3 Make sure the filters are completely depressurized by checking the pr...

Page 23: ...P The Leader in Nitrogen Generation Technology FPS 900 O M Manual Revision 2 7 2020 Page 23 of 29 Figure 7 FPS 900 Filter locations Particulate Filter Coalescing Filter Air in Pre Filter...

Page 24: ...tions about the performance and or maintenance of the system They will be best suited to answer your questions and your quickest solution on any issues you may have If they cannot be reached contact t...

Page 25: ...andby Mode When the pressure drops by about 7 10 psig the system should go into Run Mode and begin to refill the storage If you are out specifications we need to determine where the issue is Contact t...

Page 26: ...add set points and alarms to trace the oxygen content in system and maintain the purity of the nitrogen gas There is two sensor options for this feature Max O2 100 Range sensor O2 PCENT PPM Trace Par...

Page 27: ...P The Leader in Nitrogen Generation Technology FPS 900 O M Manual Revision 2 7 2020 Page 27 of 29 Figure 7 Setting screens Flow Diagram...

Page 28: ...ction Data Type Modbus RTU Address Units Status Read Write High oxygen Alarm Percent BOOL 00108 0 Good 1 Alarm R High oxygen Alarm PPM BOOL 00117 0 Good 1 Alarm R Pressure cut in Double integer 40144...

Page 29: ...anged to a different specification at the factory s option Any work performed by an unauthorized person company or usage of non factory parts may void all warranties to the product Any item not manufa...

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