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Sound Skulptor PSL2, Assembly Manual, Page: 5 / 9

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Sound Skulptor PSL2 Assembly Manual Download Page 5

www.soundskulptor.com

Document revision 1.1 – Last modification : 30/05/08

PSL2 Assembly guide

19. Earth connection

Solder 4cm of black insulated wire between the pcb hole and the 
earth pin on the IEC connector and 2cm of bare copper wire between 
the same earth pin and the solder tag previously attached to the top 
screw of the connector.

20. IEC to CN2 wiring

Insert two 15mm pieces of heatshrink tubing on 

the 27cm red wires. Strip of on 5mm and solder 
to the IEC connector pins. Move the tubing on 
the pins then heat up with an air gun until it 
retracts.

21. IEC insulating

For security, spread some silicon sealant to cover the exposed metal part on the 
IEC connector.

22. Front panel wiring

Insert SW1 into the front panel.

Insert two 15mm pieces of heatshrink tubing on the 10 cm red wires and solder to the switch. Heat the 
tubing with an air gun until it retracts.

Copyright ©2007 SoundSkulptor

Summary of Contents for PSL2

Page 1: ...reviously assembled ones and it is pressing nicely against the work area foam PSL2 Assembly guide 1 Diodes Add D2 D7 D12 D1 D3 D6 D8 D11 D4 D10 D13 Use a lead forming tool to cleanly bend the leads at 0 4 Warning Make sure to respect the direction of the diodes which is marked by a ring on the component and a double line on the PCB marking Warning Do not insert D12 in the wrong hole It is bended a...

Page 2: ...d lead Warning The lead must go into the hole Do not reverse they may explode 9 PE connectors Add CN2 CN3 CN4 On CN4 remove the two central pins To do this you must push up the pins as much as possible from underneath then pull it out with pliers from above After soldering cut the pins flush The pins are not very long but they carry mains voltage and the clearance distance between them and the cas...

Page 3: ...esistor pins The solder sometimes has difficulty sticking to the metal Warning do not confuse 33R 33 Ohms with R33 0 33 Ohms 14 XLR Sockets You need to cut the two small plastic pins on the sockets bottom before you can insert them Use your cutters The position of the sockets is critical for a good backplate matching It must sit flat on the PCB Press firmly the socket on the PCB and solder one of ...

Page 4: ...st go into the hole Do not reverse 17 IEC connector assembly Tie the IEC inlet to the back plate with 2 countersunk screws M3x12 on top M3x10 on bottom The top screw also takes a shakeproof washer and a solder tag to make the case connection 18 Back panel assembly Tie the back plate to the PCB with 6 self taping screws on the XLR plugs Copyright 2007 SoundSkulptor M3x10 M3x12 Solder tag Shakeproof...

Page 5: ...o CN2 wiring Insert two 15mm pieces of heatshrink tubing on the 27cm red wires Strip of on 5mm and solder to the IEC connector pins Move the tubing on the pins then heat up with an air gun until it retracts 21 IEC insulating For security spread some silicon sealant to cover the exposed metal part on the IEC connector 22 Front panel wiring Insert SW1 into the front panel Insert two 15mm pieces of h...

Page 6: ...ca insulator Insert the M3x10 countersunk screw from the back the LM350 regulator and the Insulating shoulder washer Place the M3 nut and tighten all together Use your digital multimeter in the Ohm position to check that there is no connection between the heatsink and the center pin of the regulator 24 Dual heatsink assembly Repeat the same operations for the two regulators of the dual heatsink TL...

Page 7: ...is the one with two grooves 27 Regulators heatsink assembly Place one and two M3x10 pan head screws with two nuts on the regulator heatsinks Insert the regulator pins into the PCB Do not solder yet 28 Top and bottom cover fixing nuts Add 2 nuts in the top and bottom grooves of both sides of the case for a total of 8 nuts They will be used to attach top and bottom covers 29 PCB insertion Insert the...

Page 8: ...inks Solder the 3 regulators Cut the pins flush 32 Connectors plugging Insert CN2 from IEC connector and CN3 On Off switch in their respective sockets 33 Transformer installation Attach the transformer The nut should be tightened to prevent any transformer movement but without crushing the windings Plug in the transformer connector Copyright 2007 SoundSkulptor Transformer plate Soft washer Soft wa...

Page 9: ...x 35 Setup Your PSL2 is now ready for test and setup Please follow instructions in the PSL2 Setup document 36 Closing the case With the help of the bottom cover position the fixing nuts in front of the holes Place the bottom cover and secure it with 4 black screws Place the top cover and secure it with 4 black screws Stick the four self adhesive rubber feet on the bottom of the case Stick the warn...

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