Sorel CALEONbox Page 1 Installation And Operating Instruction Download | Manualshive

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°CALEONbox

Heating circuit controller for surface heating systems

Installation and operating instruction

Read carefully before installation, commissioning and operatio

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Summary of Contents for CALEONbox

Page 1: ... CALEONbox Heating circuit controller for surface heating systems Installation and operating instruction Read carefully before installation commissioning and operation ...

Page 2: ...ion 7 Electrical Terminals 8 LED status 9 Connection Examples Room Controller 10 Connection example apartment building 11 Connection Examples 1 Wire Sensors 12 1 Wire ID overview 13 Setup Wizard 14 Operation 14 Room Overview 14 Operating Mode 15 Menu 15 Set Operation Hours 16 Set Operation Hours 16 Expert Menu 17 Settings 18 Devices 19 Rooms 20 Temperature Humidity 21 Functions Cbox 22 Zones 27 Ex...

Page 3: ...nvironmental conditions as described under Technical Data The valid accident prevention regulations VDE regulations the regulations of the local power utility the applicable DIN EN stand ards and the installation and operating instruction of the additional system components must also be observed Under no circumstances does the unit replace any safety devices to be provided by the customer Installa...

Page 4: ... limit values listed in the Specifi cations section l Force majeure Disposal and Pollutants The unit conforms to the European RoHS 2011 65 EU for 2011 65 EUthe restriction of the use of certain hazardous substances in electrical and electronic equipment Under no circumstances may the device be disposed of with the normal household waste Dispose of the unit only at appro priate collection points or...

Page 5: ...W Relay additional function 2 Potential free max 4A PWM output 1 for 10 k Ω working resistance 1 kHz level 10 V 0 10V output 1 0 10V PWM 1 switchable Voltage outputs 24VDC 3 Total max 12 W for external devices e g CALEON Room Controller Interface Fieldbus 2 x CAN bus isolated building bus and multi storey bus Max cable length 1 Wire Sensors up to 50 m parasitic up to 100 m powered use twisted pair...

Page 6: ...ALEONbox from the DIN rail by inserting two screwdrivers into the eyelets and pulling them down wards Separation walls and cover The separation walls and the cover can be removed for easier connection of the cables They must then be rein stalled in order to safely separate areas carrying mains voltage from areas carrying low voltages Open the cover 90 degree and then pull it out of the attach ment...

Page 7: ...evice e g an emergency heating switch The strain reliefs are suitable for flexible cables with a cable sheath diameter of 5 mm to 8 mm primarily using the lower strain relief as shown The cables must be checked for firm placement Solid thicker and thinner cables must always be laid firmly and must be fixed on the installation side Solid cables or wires with special wire end ferrules can simply be ...

Page 8: ...low CAN low 5 L L L L L L L L L 24 VDC VDD 6 N N N N N N N N N GND DQ GND 7 L L L L L L L L CAN high GND 24 VDC 8 PE N N N N N N N N CAN low 9 PE L L L L L L L L GND Example Wiring of Terminal Blocks Mains connection heating circuit pump Actuators for the heating zones Potential free switching contacts for additional functions CALEON Room Controller in private CAN bus 8 ...

Page 9: ...f mains voltage is present and relay A is not switched Lights up if mains voltage is present and relay A is switched LED B K Lights up if relay B K is switched LED L Flashes if the private CAN bus is active LED M Flashes if the building CAN bus is active LED N Lights up if outputs V1 V2 or V3 are active 9 ...

Page 10: ...roller Example 1 Tree Structure A 120 Ohm terminating resistor must be set on the first and last device in the CAN network Example 2 Line A 120 Ohm terminating resistor must be set on the first and last device in the CAN network 10 ...

Page 11: ...Connection example apartment building Example CALEONboxes connected with LHCC controller A 120 Ohm terminating resistor must be set on the first and last device in the CAN network 11 ...

Page 12: ...nu under Devices CALEONbox Resources 1 Wire sensor Example 1 Line The installation leads from one sensor to the next A twisted pair cable must be used for the connecting cable Example 2 Tree Structure A twisted pair cable must be used for the connecting cable Only the GND and 1 wire data terminals are used in parasitic operation two conductors the jumper in the 1 wire room sensor must be plugged i...

Page 13: ...simplifies the later assignment The 1 Wire ID can be found inside the sensor on the type plate 1 and on the supplied sticker 2 We recommend to insert the sticker into the following table 1 2 1 Wire Room Sensor 1 Wire Room Sensor flush mounted 1 Wire Pipe Sensor 1 Wire Floor Sensor 1 Wire Outdoor Sensor Location 1 Wire ID Location 1 Wire ID Example Bathroom 1053f67c0308009e 11 1 12 2 13 3 14 4 15 5...

Page 14: ... also be completed on all other CALEON Room Controllers in the network The CALEONbox is configured exclusively on a CALEON Room Controller The setup wizard is restarted via the Factory settings menu item Operation To configure the CALEONbox you need at least one CALEON Room Controller This is connected to the CALEONbox through the private CAN bus as described before See Electrical Connection on pa...

Page 15: ...Operating Mode Overview Operating Mode Menu Overview Operating Mode Menu 15 ...

Page 16: ...ing times for the selected room Set Operation Hours In the interests of efficient and energy saving single room control the operating times should be set specifically for each room When setting the operating times please consider that sur face heating systems are inherently inert 16 ...

Page 17: ...Expert Menu Overview Operating Mode Menu Expert 17 ...

Page 18: ...The menu structure described here is based on the status at the time of production and may vary due to subsequent soft ware changes Settings Overview Operating Mode Menu Expert Settings 18 ...

Page 19: ...Devices Overview Operating mode Menu Expert Settings Devices Overview Operating mode Menu Expert Settings Devices CALEONbox 19 ...

Page 20: ...Rooms Overview Operating mode Menu Expert Settings Rooms Overview Operating mode Menu Expert Settings Room 2 20 ...

Page 21: ...Temperature Humidity Overview Operating mode Menu Expert Settings Rooms Room 1 Temperature Overview Operating mode Menu Expert Settings Rooms Room 1 Humidity 21 ...

Page 22: ...nu Expert Settings Functions Cbox Thermostat 2 Switches the defined output to the set room rooms depending on time and temperature In heating mode the thermostat function switches on in at least one of the selected rooms when the room temperature falls below the target room temperature The automatic summer switch off of the zones via the outdoor temperature is not con sidered here 22 ...

Page 23: ...Overview Operating mode Menu Expert Settings Functions Cbox Hc Mixer The heating circuit mixer function controls the flow temperature via a 0 10V PWM mixer depending on the outdoor tem perature 23 ...

Page 24: ...Overview Operating mode Menu Expert Settings Functions Cbox Heating Circuit The heating circuit function starts the heating pump at the defined output as soon as at least one zone is active 24 ...

Page 25: ...ew Operating mode Menu Expert Settings Functions Cbox Difference The difference function switches the defined output as soon as there is a preset temperature difference between the source and target sensor 25 ...

Page 26: ...view Operating mode Menu Expert Settings Functions Cbox Energy request The function energy request switches the defined output when the rooms require energy depending on the set delay The energy request switches on when energy is required in heating mode when the flow rate falls below the set flow rate A flow sensor is required for this function 26 ...

Page 27: ...Zones verview Operating mode Menu Expert Settings Zones Overview Operating Mode Menu Expert Settings Zones Zone B 27 ...

Page 28: ...Example zone setting 28 ...

Page 29: ...WiFi Overview Operating mode Menu Expert Settings WiFI This menu is only present if a CALEON Smart or CALEON Clima Smart is connected 29 ...

Page 30: ...Service Values Overview Operating mode Menu Expert Service values 30 ...

Page 31: ...ngs Devices CALEONbox Firmware CALEON Room Controller Menu Expert Service Values Firmware Download and install update on each CALEON It is recommended to check the availability of firmware updates for CALEON and CALEONbox before installation Insulation factor See Functions Cbox on page 22 Menu Expert Settings Functions Cbox Heating Circuit Insulation factor Provides the option to adapt the flow te...

Page 32: ... the greatest possible care incorrect or incomplete information cannot be excluded Subject as a basic principle to errors and technical changes SOREL GmbH Mikroelektronik Reme Str 12 D 58300 Wetter Ruhr 49 0 2335 682 77 0 49 0 2335 682 77 10 info sorel de www sorel de 17 12 2019 32 ...

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