background image

SERVICE MANUAL

Sony Corporation

Published by Sony EMCS (Malaysia) PG Tec

US Model

Canadian Model

AEP Model

UK Model

E Model

Australian Model

MHC-V02

HOME AUDIO SYSTEM

9-890-699-01

2019C80-1

© 

2019.03

Ver. 1.0  2019.03

SPECIFICATIONS

Model Name Using Similar Mechanism

ZS-RS80BT

Optical Pick-up Name

EM101UBS WITH PWB, MOTOR

Note:

Be sure to keep your PC used for service and 
checking of this unit always updated with the 
latest version of your anti-virus software.
In case a virus aff ected unit was found during 
service, contact your Service Headquarters.

– 

Continued on next page

 –

AUDIO POWER SPECIFICATIONS

POWER OUTPUT AND TOTAL HARMONIC 
DISTORTION:
(US models only)

Left/Right Channel:
With 5 ohm loads, both channels driven, from 700 Hz – 20,000 Hz; 
rated 6 watts per channel minimum RMS power at stereo mode, 
with no more than 0.7% total harmonic distortion from 250 
milliwatts to rated output.

Speaker section

Speaker system:

 

2-way, Bass Reflex

Speaker unit:

 

Tweeter L/R: 40 mm (1 5/8 in), cone type

 

Woofer: 180 mm (7 1/8 in), cone type

Inputs

AUDIO IN L/R:

 

Voltage 2 V, impedance 47 kilohms 

MIC/GUITAR:

 

Sensitivity 1 mV, impedance 10 kilohms 

 

(When guitar mode is turned off .)

 

Sensitivity 200 mV, impedance 1 Megaohm 

 

(When guitar mode is turned on.)

Disc player section

System:

 

Compact disc and digital audio system

Laser Diode Properties

 

Emission Duration: Continuous

 

Laser Output*: Less than 44.6 μW

 

*  This output is the value measurement at a distance 

of 200 mm from the objective lens surface on the 

Optical Pick-up Block with 7 mm aperture.

Frequency response:

 

20 Hz – 20 kHz

USB section

Supported USB device:

 

Mass Storage Class

Maximum current:

 

1 A

 (USB) port:

 

Type A

FM tuner section (Except AEP, UK)

FM stereo, FM superheterodyne tuner

Antenna:

 

FM lead antenna

Tuning range:

 

87.5 MHz – 108.0 MHz (50 kHz step) (Except US)

 

87.5 MHz – 108.0 MHz (100 kHz step) (US model)

BLUETOOTH section

Communication system:

 

BLUETOOTH Standard version 4.2

Output:

 

BLUETOOTH Standard Power Class 2

Maximum output power:

 

<9.5 dBm

Maximum number of devices to be registered:

 

8 devices

Maximum number of simultaneous connection 

(Multipoint):

 

3 devices

Maximum communication range:

 

Line of sight approx. 10 m (32 ft)

1)

Frequency band:

 

2.4 GHz band (2.4000 GHz – 2.4835 GHz)

Modulation method:

 

FHSS (Freq Hopping Spread Spectrum)

Compatible BLUETOOTH profiles

2)

:

 

 A2DP (Advanced Audio Distribution Profile)

 

AVRCP (Audio Video Remote Control Profile)

 

SPP (Serial Port Profile)

Supported codecs:

 

SBC (Subband Codec)

 

AAC (Advanced Audio Coding)

 

LDAC

1)

  The  actual  range  will  vary  depending  on  factors  such 

as  obstacles  between  devices,  magnetic  fields  around  a 

microwave  oven,  static  electricity,  reception  sensitivity, 

antenna’s performance, operating system, software appli-

cation, etc.

2)

  BLUETOOTH  standard  profiles  indicate  the  purpose  of 

BLUETOOTH communication between devices.

Supported audio formats

Supported bit rate and sampling frequencies:

 

MP3:

 

32/44.1/48 kHz, 32 kbps –

 

320 kbps (VBR)

 

AAC:

 

8/11.025/16/22.05/32/44.1/48 kHz, 

 

5 kbps – 384 kbps (VBR)

 

WMA:

 

8/11.025/16/22.05/32/44.1/48 kHz, 

 

48/64/96/128/160/192 kbps (CBR), 

 

64 kbps – 161 kbps (VBR)

 

WAV:

 

8/11.025/12/16/22.05/24/32/44.1/

 

48 kHz (16 bit)

General

Power requirements:

 

AC 120 V, 60 Hz (US model) 

 

AC 120 V – 240 V, 50/60 Hz (Except US)

Power consumption:

 

25 W

Power consumption (at the Power Saving mode):

 

0.5 W (When “BT STBY” is set to “OFF”.)

 

2 W* (When “BT STBY” is set to “ON”.)

Dimensions (W/H/D) (Approx.):

 

281 mm × 500 mm × 306 mm 

 

(11 1/8 in x 19 3/4 in x 12 1/8 in)

Mass (Approx.):

 

6 kg (13 lb 4 oz)

Operating temperature:

 

5 °C to 35 °C (41 °F to 95 °F)

*  The  power  consumption  of  the  system  will  be  less  than 

0.5 W when “BT STBY” is set to “OFF”.

Supplied accessories

 

Remote control (DC 3 V) (1)

 

R03 (DC 1.5 V) (size AAA) batteries (2)

 

FM lead antenna (aerial) (1) (supplied only for 

certain areas)

 

AC power cord (mains lead) (1)

 

AC plug adaptor* (1) (supplied only for certain 

areas)

 

*  This plug adaptor is not for the use in Chile, 

Paraguay and Uruguay. Use this plug adaptor in 

the countries/regions where it is necessary.

Design and specifications are subject to change without 

notice.

SYS SET

2019/02/28 22:48:45 (GMT+09:00)

Summary of Contents for ZS-RS80BT

Page 1: ... BLUETOOTH Standard Power Class 2 Maximum output power 9 5 dBm Maximum number of devices to be registered 8 devices Maximum number of simultaneous connection Multipoint 3 devices Maximum communication range Line of sight approx 10 m 32 ft 1 Frequency band 2 4 GHz band 2 4000 GHz 2 4835 GHz Modulation method FHSS Freq Hopping Spread Spectrum Compatible BLUETOOTH profiles2 A2DP Advanced Audio Distri...

Page 2: ... battery operated AC milliammeter The Data Precision 245 digital multimeter is suitable for this job 3 Measuring the voltage drop across a resistor by means of a VOM or battery operated AC voltmeter The limit indication is 0 75 V so analog meters must have an accurate low voltage scale The Simpson 250 and Sanwa SH 63Trd are examples of a passive VOM that is suitable Nearly all battery operated dig...

Page 3: ...PLY Section 22 6 5 Block Diagram SMPS Section 23 6 6 Printed Wiring Board MOTHERBOARD Board Component Side 25 6 7 Printed Wiring Board MOTHERBOARD Board Conductor Side 26 6 8 Printed Wiring Board PANEL Board 27 6 9 Printed Wiring Board SMPS Board 28 6 10 Printed Wiring Board VFD_IR Board 29 6 11 Printed Wiring Board SPK LED Board 29 TABLE OF CONTENTS 7 EXPLODED VIEWS 7 1 Left Right Panel 30 7 2 Re...

Page 4: ...laser diode in the optical pick up block may suffer electrostatic break down because of the potential difference generated by the charged electrostatic load etc on clothing and the human body During repair pay attention to electrostatic break down and also use the procedure in the printed matter which is included in the repair parts The flexible board is easily damaged and should be handled with care...

Page 5: ...Africa countries D OCEANI AU1 Australia New Zealand D JAPAN J1 Japan D BRAZIL BR1 Brazil D N AME UC2 CA2 America Canada D LATIN LA9 AR2 Central South America countries except Brazil D RUSSIA RU1 Russia CIS countries D EUROPE CEL CEK Europe countries except CIS country 4 Press N button to confirm the selection 5 COLD RST appears on the screen display panel The system automatically turn on and off onc...

Page 6: ...rd to conductor side and perform discharge at terminal of C6300 C6504 and C6507 for 10 seconds each C6300 C6504 C6507 R 800 5 W R 800 5 W R 800 5 W DAMP Protect Type Description X Error Code Description 0 Default no Error 1 Flying capacitor over voltage error 1 Internal fault detection 2 IC broken 2 Over current protection 1 Speaker terminal short 2 Speaker impedance too low 3 Speaker broken inter...

Page 7: ...l pickup Connect FFC extension 1 002 940 11 from MOTHERBOARD to CDM Connect wire extension 1 002 941 11 from MOTHERBOARD to CDM top panel VITO section PANEL board SMPS board MOTHERBOARD board stand SYS SET 2019 02 28 22 48 45 GMT 09 00 ...

Page 8: ...12 2 3 TOP PANEL VITO SECTION REAR PANEL Page 10 2 7 LOUDSPEAKER 18CM WOOFER SP3 Page 14 JIG When disassembling the unit use the following jig for speaker removal Part No Description J 2501 238 A JIG FOR SPEAKER REMOVAL Note Disassemble the unit in the order as shown below 2 1 DISASSEMBLY FLOW SECTION 2 DISASSEMBLY SYS SET 2019 02 28 22 48 45 GMT 09 00 ...

Page 9: ...V02 9 Note Follow the disassembly procedure in the numerical order given 2 2 LEFT RIGHT PANEL 2 2 1 four tapping screws 1 four tapping screws 3 left panel 3 right panel SYS SET 2019 02 28 22 48 45 GMT 09 00 ...

Page 10: ...ews BVTP 3 u 8 2 flexible flat cable 16 core CN1400 pull up the connector to unlock 1 unlock CN1400 connector 4 flexible flat cable 7 core CN1002 3 CN1401 6P 9 0 top panel VITO section qa rear panel 6 four screws BVTP 3 u 8 8 claw 8 claw flexible flat cable 16 core MOTHERBOARD board LUH VHWWLQJ rear side SYS SET 2019 02 28 22 48 45 GMT 09 00 ...

Page 11: ... MOTHERBOARD board 4 one screw 1 3 5 u 14 TAPPING 5 coating clip 1 CN3001 4P 2 CN3002 2P 3 CN1700 11P 6 flexible flat cable 11 core CN1003 coating clip coating clip flexible flat cable 11 core MOTHERBOARD board LUH VHWWLQJ front side SYS SET 2019 02 28 22 48 45 GMT 09 00 ...

Page 12: ...MHC V02 12 Rear view 1 four screws BVTP 3 u 6 2 SMPS board 3 four screws 1 3 5 u 14 TAPPING 4 bottom chassis section 2 5 SMPS BOARD BOTTOM CHASSIS SECTION SYS SET 2019 02 28 22 48 45 GMT 09 00 ...

Page 13: ...osses are removed while moving jig in the direction of the arrow and front panel VITO section is removed 3 All bosses are removed while moving jig in the direction of the arrow and front panel VITO section is removed 7 front panel VITO section 4 Remove the front panel VITO section in the direction of an arrow LUH VHWWLQJ LUH VHWWLQJ total thirteen bosses 1 one screw 1 3 5 u 14 TAPPING 5 terminal w...

Page 14: ...SHDNHU FP ZRRIHU 63 loudspeaker 18cm woofer SP3 terminal position 1 four screws 4 u 16 BV TAPPING Push the protrusion and remove the terminal narrow side grey black 3 terminal narrow side grey black LUH VHWWLQJ protrusion Push the protrusion and remove the terminal wide side grey 3 terminal wide side grey top side loudspeaker 18cm woofer SP3 SYS SET 2019 02 28 22 48 45 GMT 09 00 ...

Page 15: ...display panel After that the screen display panel becomes blank for a while and the system goes to demo mode COLD RESET This mode is used to reset all the user settings to factory setting Execute this mode when returning the set to the customer Procedure 1 Press 1 button to turn on the system 2 Press MIC GUITAR LEVEL and buttons simultane ously for 3 seconds 3 COLD RST appears on the screen displa...

Page 16: ...oaxial cable to connect SG and the set You cannot use video cable for checking Please use SG whose output impedance is 75 ohm 3 Set to FM tuner function and scan the input FM signal with automatic scanning 4 Confirm that input Frequency of A B and C detected and automatic scanning stops The stop of automatic scanning means The station signal is received in good condition FM AUTO STOP CHECK signal g...

Page 17: ... Is following power voltage up to standard NO6500 Pin 5 7 NO6500 Pin 8 Standby 26 1V 5 26 1V 5 Demo Mode 26 1V 5 26 1V 5 Power On 26 1V 5 26 1V 5 1 AC input 2 Fuse 3 MAIN power transformer 4 NO6500 connector Pin 1 GND Pin 3 GND Pin 4 GND Pin 5 VH Pin 6 VH Pin 7 VH Pin 8 SUB VH Pin 9 SUB GND Pin 10 AC DET Pin 11 LATCH ON 1 2 3 4 SYS SET 2019 02 28 22 48 45 GMT 09 00 ...

Page 18: ...er and turning the power on Check and replace the speaker PROTECT 5 6 is displayed Replace the MOTHERBOARD mounted pc board PROTECT 5 6 is displayed when 1 Ventilation hole is blocked 2 Thermal sheet is broken 3 Heat sink MB is missing Check and perform below 1 Remove any obstacle from ventilation hole 2 Replace thermal sheet 3 Reinstall heat sink MB Replace the MOTHERBOARD mounted pc board Replac...

Page 19: ...COIL DRIVER FOCUS COIL DRIVER FOCUS COIL DRIVER BIAS MUTE CD_CLVOUT CD_SDOUT CD_FDOUT CD_TDOUT CD_PCO CD_M MUTE USB_DP USB_DM CD_LD CD_E CN1301 D D VBUS REC PLAY USB HI SIDE SWITCH IC1300 E5V 6LJQDO SDWK USB 31 54 56 50 55 57 98 97 23 7 18 17 3 14 12 11 26 27 2 1 20 24 64 63 61 62 59 32 3 2 1 CD_F 3 5 4 1 EN FLT OUT IN CD_LSW CD_PD CD_AC 95 94 PCONT_USB USB_PROT C B 51 CD_BD 5V 1A SYS SET 2019 02 ...

Page 20: ...0 21 30 26 6 5 7 9 13 12 28 27 SELECTOR IC1005 19 7 9 4 6 3 10 1 2 5 11 93 83 82 81 8 6 7 9 3 2 15 16 73 72 MCU IC1001 1 3 31 X1000 32 768kHz 48 47 3 2 4 5 6 39 1 9 RESET IC IC1000 1 2 1 5 7 6 124 2 3 4 RFS0 SCLK0 DT0 BLUETOOTH MODULE CP2001 19 26 20 13 15 16 B1 IC2001 A1 P1_2 P1_3 SCL SDA CP IC 102 107 101 4 IC2002 VOUT RESET IC SAT SWF SCL SDA MCK BCK LRCK RCLK VINR VINL VINR SCKI BCK LRCK DOUT ...

Page 21: ...DIO AUDIO DIGITAL SW 10 11 16 CLK MCK 32 SCK BCK 21 001B MAIN SECTION Page 20 SAT LRCK 22 24 38 OUT1A_44 OUT1A_45 OUT1B_38 OUT1B_39 OUT0B_11 OUT0B_10 WS SD1 ERROR SD_FAST_N 6LJQDO SDWK 4 5 OUT0A_5 OUT0A_4 SD0 SWF 23 SCL SCL 27 SDA 30 SDA L3001 L3002 ENABLE AMP_EN 33 MUTE 34 MUTE SYS SET 2019 02 28 22 48 45 GMT 09 00 ...

Page 22: ...WER CONTROL PROTECTION Q1788 POWER CONTROL PROTECTION Q1787 VFD5 2V 1 8V REG IC1704 5 1 D1 8V 1 5V REG IC1705 1 8 SOC1 5V VOUT VDD VO VCC PGOOD SW VIN VO VCC MCU IC1001 3 3 33 PCONT_BT 28 PCONT_MAIN 27 PG_PROT 19 BAT_CUT AC_CUT 26 10 8 37 VACUUM FLUORESCENT DISPLAY ND301 DIN CLK STB VIN F 24 23 21 FL 12V VFD5 2V VDD D3 3V AUDIO SOC IC1002 3 3 IR_SIRCS AD_KEY2 AD_KEY0 POWER_KEY BT_LED FL_SOUT FL_SC...

Page 23: ...ROL IC6300 5 6 Q6300 2 1 8 Q6508 Q6301 RECT D6000 ISOLATOR PH6301 IC6500 1 2 LATCH ON SWITCHING TRANSISTOR OVERLOAD PROTECTION SHUNT REGULATOR LATCH ON SWITCH VCC DRV LATCH HV FB K VREF VH RECT D6501 Q6303 OVERLOAD PROTECTION Q6507 AC DETECT SWITCH AC DET ISOLATOR PH6302 Q6302 OVERLOAD PROTECTION Sub VH SYS SET 2019 02 28 22 48 45 GMT 09 00 ...

Page 24: ...ed S Q B These are omitted C E Q B These are omitted C E Q Note When the MOTHERBOARD mounted pc board is replaced be sure to refer to DESTINATION SETTING METHOD and NOTE OF REPLACING THE MOTHERBOARD MOUNTED PC BOARD on page 5 Note The components identified by mark 0 or dotted line with mark 0 are critical for safety Replace only with part number specified Note Les composants identifiés par une marque...

Page 25: ...1031 R1032 FB1903 R1610 CL2050 R1034 CL2051 R1035 R1612 CL2052 CL2053 R1614 CL2054 R1039 C1643 D1622 C1647 D1623 CL3000 R1044 CL3001 R1045 CL3002 R1625 R1628 R1241 C1653 R1243 R1244 R1245 R1821 R1246 R1822 R1247 R1823 R1248 R1055 R1056 R1826 R1633 R1827 C1080 R1634 R1636 R1637 SL1000 R1638 C1084 SL1001 D2001 K A R1639 C1663 C1664 R1060 R1061 R2002 R2003 R1640 R2004 R1644 IC2001 R1648 R1263 R1264 C...

Page 26: ...A K JL2001 JL2002 JL2003 JL2004 JL2005 JL2006 JL1837 JL2007 IC1003 JL2008 IC1005 JL1840 JL1841 JL1842 JL1843 JL1844 R1401 JL1845 R1402 JL1846 R1403 R1404 R1405 JL1849 R1406 R1407 R1408 R1409 28 7 8 1 22 21 15 14 30 29 IC1401 JL1850 R1219 JL1851 JL1852 JL1853 R1410 JL1854 R1411 JL1855 JL1856 R1412 R1413 JL1857 JL1858 R1221 JL1859 R1417 R1801 IC1606 JL1860 R1616 R1618 L1700 L1701 L1702 L1703 L1704 L...

Page 27: ...0 R127 R136 JW1007 JW1008 JW10011 2 1 6 E 7 CN101 S110 D101 S130 S109 S129 S101 S121 S102 S122 S112 S132 S113 S133 S107 S127 S106 S126 S105 S125 S104 S124 S103 S123 S114 S134 S108 S128 S120 S140 S115 S135 S116 S136 S117 S137 S119 S139 S118 S138 S100 S141 1 2 NO102 PANEL BOARD 1 983 980 11 11 TUNING MOTHERBOARD BOARD CN1002 Page 25 003P VOLUME Ú MY E12 EXCEPT MY E12 Ú VOLUME Ú GUITAR Ú MIC ECHO Ú V...

Page 28: ...331 R6533 R6541 R6542 R6543 R6508 R6509 R6307 R6308 R6309 R6310 R6323 JL6509 JL6508 D6001 D6508 D6509 R6558 JL6510 R6563 R6562 R6559 C6525 R6560 Q6508 C6524 R6561 C6522 IC6500 D6314 R6568 R6566 R6564 R6567 R6505 C6500 C6527 C6319 FB6500 D6309 C6503 PH6301 PH6302 D6316 JL6511 JL6518 JL6521 JL6516 JL6515 JL6517 JL6512 JL6519 JL6513 JL6514 JL6520 K A K A K A K A A K A K E VR6000 ET6500 1 2 CN6000 D60...

Page 29: ...0 CL304 CL327 CL311 Q301 E CL330 CL314 CL309 CL324 CL308 CL315 CL310 CL321 CL305 C301 C302 C304 C305 C306 C307 C308 C309 C310 D301 K A R301 R302 R303 R304 R305 R306 R313 R310 R311 R312 C303 ND301 VACUUM FLUORESCENT DISPLAY IC301 1 2 CN302 C311 C312 C313 C314 JW3001 1 2 11 10 CN301 JW3008 VFD_IR BOARD 1 983 977 11 11 MOTHERBOARD BOARD CN1003 Page 25 002P SPK LED BOARD NO400 Page 29 004P 1 A B C D E...

Page 30: ...0 4 4 744 961 01 PANEL RIGHT Ref No Part No Description Remark Ref No Part No Description Remark The components identified by mark 0 or dotted line with mark 0 are critical for safety Replace only with part number specified Les composants identifiés par une marque 0 sont critiques pour la sécurité Ne les remplacer que par une pièce por tant le numéro spécifié The components identified by mark 9 con tai...

Page 31: ...EL SECTION 51 3 253 143 01 SCREW B2 6 P TAPPING 0 52 4 744 959 01 PANEL REAR EXCEPT AEP UK 0 52 4 744 959 11 PANEL REAR AEP UK 1 7 685 646 71 SCREW BVTP 3X8 TYPE2 IT 3 ns not supplied 1 ns ns ns 1 1 1 ns 51 52 top panel VITO section bottom chassis section SYS SET 2019 02 28 22 48 45 GMT 09 00 ...

Page 32: ...UNTED PC BOARD 2 7 685 645 71 SCREW BVTP 3X6 TYPE2 IT 3 ns not supplied Ref No Part No Description Remark Ref No Part No Description Remark Note 1 When the MOTHERBOARD board is replaced change the sheet thermal referring to NOTE OF REPLACING THE MOTHERBOARD MOUNTED PC BOARD on page 5 Note 2 When the MOTHERBOARD mounted pc board is re placed be sure to refer to DESTINATION SETTING METHOD on page 5 ...

Page 33: ...A FRONT PANEL ASSY for SERVICE ND301 1 483 549 11 VACUUM FLUORESCENT DISPLAY SP1 1 859 349 11 LOUDSPEAKER 4CM Tweeter L CH SP2 1 859 349 11 LOUDSPEAKER 4CM Tweeter R CH 1 7 685 646 71 SCREW BVTP 3X8 TYPE2 IT 3 ns not supplied Ref No Part No Description Remark Ref No Part No Description Remark 7 4 FRONT PANEL VITO SECTION Note If flexible flat cable is replaced install it after bending it in the same...

Page 34: ...203 4 874 614 12 SCREW 1 3 5X14 TAPPING 204 4 744 698 01 BRACKET TRIPOD 205 4 747 179 01 FOOT RUBBER Ref No Part No Description Remark Ref No Part No Description Remark SP3 ns ns 201 205 203 202 202 205 204 205 205 SP3 1 859 350 11 LOUDSPEAKER 18CM Woofer ns not supplied SYS SET 2019 02 28 22 48 45 GMT 09 00 ...

Page 35: ...CH PUSH 1 KEY 263 4 744 955 01 LID CD 264 5 004 812 01 CUSHION LID REAR 265 4 747 183 01 CUSHION LID 266 A 5004 705 A BUTTON LEFT ASSY for SERVICE 267 4 744 957 01 BUTTON RIGHT 268 5 003 391 01 CUSHION LID SUPPORT 0 269 4 744 954 03 PANEL TOP EXCEPT AEP UK 0 269 4 744 954 12 PANEL TOP AEP UK ns not supplied Ref No Part No Description Remark Ref No Part No Description Remark 7 6 TOP PANEL VITO SECT...

Page 36: ...USSIAN UKRAINIAN RU Ref No Part No Description Remark Ref No Part No Description Remark Note Due to standardization replacements in the parts list may be different from the parts specified in the diagrams or the com ponents used on the set XX and X mean standardized parts so they may have some difference from the original one RESISTORS All resistors are in ohms METAL Metal film resistor METAL OXIDE Me...

Page 37: ...MEMO 37 MHC V02 SYS SET 2019 02 28 22 48 45 GMT 09 00 ...

Page 38: ...DF file search function to find one e g If a contact point is shown as follow the procedure below Procedure 1 Press the F key while pressing the Ctrl key 2 Input 001Z in the search box and press the Enter key 3 The relevant part page where the contact point is shown appears Note If you still see the original page press the Enter key again Ver Date Description of Revision 1 0 2019 03 New SYS SET 2019...

Reviews: