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Sony XR-CA665EE, Service Manual

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Sony XR-CA665EE Service Manual Download Page 8

8

XR-CA665EE

2-4.

MAIN  BOARD

2-3.

MECHANISM  DECK (MG-25L-136)

3

screw (PTT2.6 

×

 6)

4

mechanism deck
 (MG-25L-136)

1

flexible board
 (CN301)

2

flexible board
(CN351)

1

two screws 
(PTT2.6 

×

 6)

3

three ground point 
screws 

2

two screws 
(PTT2.6 

×

 6)

4

rubber cap (25)

5

main board

Summary of Contents for XR-CA665EE

Page 1: ...l connector Intermediate frequency 10 7 MHz 450 kHz Sensitivity 30 V Power amplifier section Outputs Speaker outputs sure seal connectors Speaker impedance 4 8 ohms Maximum power output 50 W 4 at 4 ohms General Outputs Audio outputs rear Power aerial relay control lead Power amplifier control lead Inputs Telephone ATT control terminal BUS control input terminal BUS audio input terminal Remote cont...

Page 2: ...JUSTMENTS Tape Deck Section 13 Tuner Section 13 6 DIAGRAMS 6 1 Note for Printed Wiring Boards and Schematic Diagrams 14 6 2 Printed Wiring Board MAIN Board 15 6 3 Schematic Diagram MAIN Board 1 3 16 6 4 Schematic Diagram MAIN Board 2 3 17 6 5 Schematic Diagram MAIN Board 3 3 18 6 6 Printed Wiring Board SUB Board 19 6 7 Schematic Diagram SUB Board 19 6 8 Printed Wiring Board DISPLAY Board 20 6 9 Sc...

Page 3: ...ing the desired station on each number button CD MP3 files MD 1 DISC 2 DISC 3 REP 4 SHUF MP3 files 5 ALBM 6 ALBM n LIST button o Z eject button located on the front side of the unit behind the front panel p OFF Stop Power off button q Receptor for the card remote commander r EQ3 button Warning when installing in a car without an ACC accessory position on the ignition switch After turning off the i...

Page 4: ...otes on the power supply cord yellow When connecting this unit in combination with other stereo components the connected car circuit s rating must be higher than the sum of each component s fuse When no car circuits are rated high enough connect the unit directly to the battery Parts Iist 1 The numbers in the list are keyed to those in the instructions The bracket 1 and the protection collar 4 are...

Page 5: ...ной пaнeли цeнтpaльной конcоли Bracket Кpонштeйн Bracket Кpонштeйн max size 5 8 mm Maкc paзмep 5 8 мм B 8 max size 5 8 mm Maкc paзмep 5 8 мм TOYOTA NISSAN 8 to dashboard centre console к пpибоpной пaнeли цeнтpaльной конcоли Bracket Кpонштeйн Bracket Кpонштeйн 8 Existing parts supplied with your car Дeтaли вxодящиe в комплeкт aвтомобиля Existing parts supplied with your car Дeтaли вxодящиe в комплe...

Page 6: ... slide the front panel to the right side and pull out the left side 7 B To attach Place the hole A in the front panel onto the spindle B on the unit as illustrated then push the left side in Warning when installing in a car without ACC accessory position on the ignition key switch After turning off the ignition be sure to press and hold OFF on the unit until the display disappears Otherwise the di...

Page 7: ...isassembled in the order shown below 2 1 DISASSEMBLY FLOW SET 2 2 SUB PANEL SECTION Page 7 FRONT PANEL SECTION Note Illustration of disassembly is omitted 2 4 MAIN BOARD Page 8 2 3 MECHANISM DECK MG 25L 136 Page 8 6 two claws 1 screw PTT2 6 6 2 cover 7 9 sub panel section 3 two screws PTT2 6 6 8 flexible flat 14core cable CN701 4 claw 5 claw ...

Page 8: ...ARD 2 3 MECHANISM DECK MG 25L 136 3 screw PTT2 6 6 4 mechanism deck MG 25L 136 1 flexible board CN301 2 flexible board CN351 1 two screws PTT2 6 6 3 three ground point screws 2 two screws PTT2 6 6 4 rubber cap 25 5 main board ...

Page 9: ...set can be assembled in the order shown below 3 1 ASSEMBLY FLOW 3 2 HOUSING Page 10 3 3 ARM SUCTION Page 10 3 4 LEVER LDG A LDG B Page 11 3 5 GEAR LDG FT Page 11 3 6 GUIDE C Page 12 3 7 MOUNTING POSITION OF CAPSTAN REEL MOTOR M901 Page 12 ...

Page 10: ...he claw 6 Fit projection on D part 4 Fit claw on B part 3 Put the housing under A part 5 Fit projection on C part 1 Install the catch to the hanger 2 Install the hanger onto two claws of the housing 7 Hold the hanger by bending the claw hanger housing 2 Move the arm suction in the arrow direction and fit on projection 1 Fit the arm suction on the shaft projection ...

Page 11: ...it shaft A shaft B 2 Fit the lever LDG B on shafts A and B and install it 3 type E stop ring 2 0 gear LDG D 5 gear LDG FT 6 polyethylene washer 2 tension spring LD 2 2 tension spring LD 1 gear LDG FB lever LDG A hole hole 4 Align hole in the gear LDG D with hole the lever LDG A 3 Move the lever LDG B in the arrow direction 1 ...

Page 12: ...NG POSITION OF CAPSTAN REEL MOTOR M901 2 guide C 1 three claws two precision screws P2 2 Note Mount the motor so that the angle between of the motor and the hole for the screw becomes 30 as shown in this figure capstan reel motor M901 30 ...

Page 13: ... 4 V unless otherwise noted TORQUE MEASUREMENT Mode Torque Meter Meter Reading 2 95 6 37 mN m Forward CQ 102C 30 65 g cm 0 42 0 90 oz inch Forward 0 05 0 44 mN m CQ 102C 0 5 4 5g cm Back Tension 0 01 0 06 oz inch 2 95 6 37 mN m Reverse CQ 102RC 30 65 g cm 0 42 0 90 oz inch Reverse 0 05 0 44 mN m CQ 102RC 0 5 4 5g cm Back Tension 0 01 0 06 oz inch 5 89 19 61 mN m FF REW CQ 201B 60 200 g cm 0 83 2 7...

Page 14: ...ure Voltages are taken with a VOM Input impedance 10 MΩ Voltage variations may be noted due to normal produc tion tolerances Waveforms are taken with a oscilloscope Voltage variations may be noted due to normal produc tion tolerances Circled numbers refer to waveforms Signal path F FM f AM E TAPE PLAYBACK L BUS AUDIO IN Note on Printed Wiring Board X parts extracted from the component side Y parts...

Page 15: ...542 R501 R551 R507 R671 R621 R540 R541 R538 R539 R537 C353 C358 R353 R354 R584 R583 R586 R632 R634 R633 C619 C618 C617 C602 C609 R519 R701 R713 JC302 JC303 R528 R503 R479 R516 JC751 C105 C205 C454 C444 C242 C142 R401 R421 R422 R552 IC301 R553 R716 C754 R752 C506 C19 R523 R11 R12 R411 R412 IC501 IC602 D710 D711 D716 D717 C143 C243 C86 JC502 R531 R532 L11 L12 C521 C413 C423 C310 C87 JC81 IC401 C85 J...

Page 16: ... 100 DTC314TK DTC314TK 1k 0 47 0 47 1k DTC144EKA DTA114EKA 22 16V 1SR139 1SR139 1SR139 1SR139 1SR139 1SR139 1SR139 1SR139 47p 100 0 01 1SR139 0 01 3300 16V 1N5404TU UDZ 6 8B 0 001 1SR139 0 001 1SR139 0 001 0 1 0 1 0 1 0 22 2 2 50V 10 16V 10 16V 10 16V 10 16V 100 10V 30k 100 100 10 16V BD3802F 47 16V 47 MA111 1k 0 47 10 16V 100 16P 100p 100p 100p 100p 0 001 0 0 0 0 0 4P 0 22 47 16V 0 22 1SR139 1k 0...

Page 17: ...1 HA12231FP 27k 0 01 32 768KHz 220 100k 15k 27k 0 MN101C49KSY 0 A1 A2 A3 A4 A5 A8 A9 A10 A11 A12 A13 A14 A16 C1 C2 A19 A18 A17 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 TEL ACC TEST RCIN1 RCIN0 UN5 UN3 UN4 KEY1 KEY0 L CLK EEP SDA EEP SCL TA7 TA8 TA2 TA6 TA5 TA3 TA4 TA2 TA6 TA5 TA3 TA4 TA8 TA7 TA9 I2C SCL I2C SDA L CE L DA AMPON DIAG SIR TAPE RCH TAPE LCH TA9 UN1 UN2 1 2 3 4 5 6 7 1 2 3 4 5 6 7 GND VREF...

Page 18: ...111 100 10k 100 470 16V 100 100 100 100 100 100 100 UDZ 18B 1k 1k FMC2A UDZ 6 2B UDZ 18B 1k 15k 47k 4 7k 47k 2 2 50V 4 7k XC61CN4302MR 100k 0 1 0 1F 5 5V 100 10V 2SC2412K BA8270F 0 1 0 DTC114EKA 0 001 UDZ 18B 2SC2412K 8P 100k 47k MA8180 0 1 100p 0 1 100p 100p 100p 0 1 0 1 UDZ 6 8B UDZ 6 8B B7 B5 B3 B2 B6 B4 C1 C2 B1 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 TEL ACC RCIN1 RCIN0 L CLK L DA L CE KEY0 KEY1...

Page 19: ...CLK B DOOR SW GND DOOR IND DOOR SW B LCD CLK LCD DATA LCD CE SIRCS FLS GND KEY 1 FLS KEY 1 KEY 0 NC NC NC NC 14 1 CN801 LSW801 COMPONENT SIDE SUB BOARD 1 687 316 11 11 S1 S2 A1 K1 B DISPLAY BOARD CN901 SUB BOARD CONDUCTOR SIDE 1 687 316 11 11 A MAIN BOARD CN701 1 14 6 6 PRINTED WIRING BOARD SUB Board 6 7 SCHEMATIC DIAGRAM SUB Board Page 20 Page 15 Page 21 Page 18 ...

Page 20: ...60 S2 S1 K1 A1 S2 S1 K1 A1 S2 S1 K1 A1 S2 S1 K1 A1 S2 S1 K1 A1 S2 S1 K1 A1 S2 S1 K1 A1 S1 S2 A2 K2 LIQUID CRYSTAL DISPLAY 1 72 36 37 SOURCE LED901 S901 SEL VOLUME LCD BACK LIGHT ATT MODE LSW902 DSO LED904 905 S903 BTM MTL SENS LSW907 DISC 1 LSW908 DISC 2 LSW909 REP 3 LSW910 SHUF 4 LSW917 BL SKIP ALBM 5 LSW916 ALBM ATA 6 LSW915 LIST LSW914 SEEK LCD BACK LIGHT OFF EQ3 LED902 903 S902 DSPL DISPLAY BO...

Page 21: ...S9 S10 S11 S12 S14 S15 S16 S17 S18 S19 S20 S21 S22 S23 S24 S25 S26 S27 S28 S29 S30 S31 S32 S33 S34 S35 S36 S37 S38 S39 S40 S41 S42 S43 S44 S45 S46 S47 S48 S49 S50 S51 S52 S53 S54 S55 S56 S57 S58 S59 S60 S61 S62 S63 S64 COM1 COM2 COM3 COM4 COM1 COM2 COM3 COM4 COM1 COM2 COM3 COM4 S13 S1 S2 S3 S4 S6 S7 S8 S9 S10 S11 S12 S13 S14 S15 S16 S17 S18 S20 S21 S22 S23 S24 S25 S26 S27 S28 S29 S30 S31 S32 S33 S...

Page 22: ...4 STEREO INCLUDE 1 ISOLATION INPUT INPUT GAIN 0 15dB 1dB STEP MUTE MUTE 6 7 8 9 10 11 12 3 4 5 2 1 D GND A GND FIL BUS RCH AN BUS LCH TU RCH TU LCH CD RCH CD LCH D1 D2 DS11 13 DS21 14 DS31 SDA SCL MUTE SEL ADJ VCC OUT RL OUT RR OUT FL OUT FR DS32 DS22 DS12 VCC VCC 2 ON OFF ON OFF TONE PASS TONE PASS 1 2 3 4 5 6 7 8 9 10 14 13 12 11 BUS ON SWITCH RESET SWITCH BATTERY SWITCH BUS ON RST BATT CLK VREF...

Page 23: ...gnal output to the SONY bus interface L reset 25 BUSON O Bus interface control signal output to the SONY bus interface L bus on 26 KEYACK I Input of acknowledge signal for the key entry Acknowledge signal is input to accept function and eject keys in the power off status On at input of H 27 DAVN I Sync detection signal of RDS data block input terminal H active Not used 28 BU_IN I Battery detection...

Page 24: ...t mode L test mode normally fixed at H 67 RC_IN1 I Rotary remote commander shift key input terminal L shift key on 68 to 70 NCO O Not used 71 DIAG I State input from power amplifier 72 TUATT O Tuner muting on off control signal output to the tuner unit L muting on 73 NCO O Not used 74 EE_SIO I O Two way data bus for tuner EEPROM with the tuner unit 75 EE_CKO O Two way bus clock signal for tuner EE...

Page 25: ... H power on Not used 92 CM_ON O Capstan reel motor drive signal output terminal H motor on 93 NOSESW I Front panel block remove attach detection signal input from the nose detection switch L front panel is attached H front panel is removed 94 NS_MASK O Discharge control signal output for the noise detection circuit Not used 95 DAVSS Ground terminal for D A converter 96 to 99 NCO O Not used 100 DAV...

Page 26: ...92 195 11 CABLE FLEXIBLE FLAT 14CORE 3 X 3377 621 8 LOCK ASSY 4 1 687 316 11 SUB BOARD 5 3 040 990 01 BUTTON EJECT Z 6 3 935 003 01 SPRING TORSION 7 3 027 437 12 DOOR CASSETTE 8 X 3376 699 7 GEAR ASSY 9 3 243 177 01 CUSHION SUB PANEL 11 3 376 464 11 SCREW PTT 2 6X6 GROUND POINT 12 3 046 991 02 SPACER COVER R 13 3 046 990 01 SPACER COVER L 14 A 3283 338 A MAIN BOARD COMPLETE 15 3 012 859 21 CAP 25 ...

Page 27: ...4 X 3383 169 1 BUTTON ASSY S 55 X 3382 625 1 PANEL ASSY FRONT BACK 56 1 694 989 11 CONDUCTIVE BOARD CONNECTION 57 X 3378 390 3 CASE ASSY 58 3 925 745 01 CUSHION LCD901 1 805 076 11 DISPLAY PANEL LIQUID CRYSTAL 2 7 685 106 19 SCREW P 2X10 TYPE2 NON SLIT not supplied not supplied not supplied not supplied display board not supplied not supplied not supplied not supplied not supplied LCD901 2 55 58 5...

Page 28: ...1 HOUSING 159 3 020 532 02 ARM SUCTION 160 3 020 534 01 HANGER 161 3 933 346 01 CATCHER 162 3 933 344 24 GUIDE C 163 3 927 100 21 SCREW PS 2X10 SPECIAL 164 3 364 151 01 WASHER 165 A 3220 811 A MECHANISM DECK ASSY MG 25L 136 166 3 017 302 01 BELT 25 167 3 231 940 01 FLYWHEEL HF 168 3 701 437 21 WASHER HP901 1 500 196 31 HEAD MAGNETIC PLAYBACK M901 A 3291 665 A MOTOR ASSY MAIN CAPSTAN REEL 6 7 624 1...

Page 29: ...ce they are seldom required for routine service Some delay should be anticipated when order ing these items SEMICONDUCTORS In each case u µ for example uA µA uPA µPA uPB µPB uPC µPC uPD µPD CAPACITORS uF µF COILS uH µH When indicating parts by reference number please include the board SWITCH LSW901 1 771 476 11 SWITCH KEY BOARD WITH LED OFF LSW902 1 771 476 11 SWITCH KEY BOARD WITH LED o MODE LSW9...

Page 30: ...V C87 1 162 964 11 CERAMIC CHIP 0 001uF 10 50V C101 1 162 959 11 CERAMIC CHIP 330PF 5 50V C102 1 162 959 11 CERAMIC CHIP 330PF 5 50V C103 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V C104 1 107 826 11 CERAMIC CHIP 0 1uF 10 16V C105 1 109 982 11 CERAMIC CHIP 1uF 10 10V C142 1 163 251 11 CERAMIC CHIP 100PF 5 50V C143 1 162 966 11 CERAMIC CHIP 0 0022uF 10 50V C144 1 104 942 11 ELECT 1uF 20 50V C201 1 162 ...

Page 31: ...ECTOR FFC FPC 7P CN351 1 784 490 11 CONNECTOR FFC FPC 11P CN581 1 580 907 31 PLUG CONNECTOR BUS CONTROL IN CN701 1 784 456 11 CONNECTOR FFC FPC 14P CNP601 1 774 701 21 PIN CONNECTOR 16P DIODE D352 8 719 970 02 DIODE 1SR139 400 D479 8 719 404 50 DIODE MA111 TX D581 8 719 422 64 DIODE MA8062 M D582 8 719 057 80 DIODE MA8180 M TX D584 8 719 057 80 DIODE MA8180 M TX D585 8 719 072 70 DIODE MA2ZD14001S...

Page 32: ...1 216 841 11 METAL CHIP 47K 5 1 10W R444 1 216 821 11 METAL CHIP 1K 5 1 10W R451 1 216 809 11 METAL CHIP 100 5 1 10W R452 1 216 809 11 METAL CHIP 100 5 1 10W R453 1 216 841 11 METAL CHIP 47K 5 1 10W R454 1 216 821 11 METAL CHIP 1K 5 1 10W R461 1 216 809 11 METAL CHIP 100 5 1 10W R462 1 216 809 11 METAL CHIP 100 5 1 10W R463 1 216 841 11 METAL CHIP 47K 5 1 10W R464 1 216 821 11 METAL CHIP 1K 5 1 10...

Page 33: ...P 100 5 1 10W SWITCH S502 1 786 458 11 SWITCH PUSH 1KEY NOSE DETECT S702 1 692 431 21 SWITCH TACTILE RESET THERMISTOR TH501 1 803 350 21 THERMISTOR POSITIVE TUNER UNIT TU1 A 3220 945 A TUNER UNIT TUX 031 Q3 VIBRATOR X501 1 781 294 21 VIBRATOR CRYSTAL 18 432MHz X502 1 567 098 41 VIBRATOR CRYSTAL 32 768kHz 1 687 316 11 SUB BOARD CONNECTOR CN801 1 817 159 11 SOCKET CONNECTOR 14P SWITCH LSW801 1 771 8...

Page 34: ...STORY Clicking the version allows you to jump to the revised page Also clicking the version at the upper right on the revised page allows you to jump to the next revised page Ver Date Description of Revision 1 0 2003 07 New ...

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