Sony XR-CA630X Service Manual Download Page 9 | Manualshive

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9

XR-CA630X

2-4.

MAIN BOARD

2

three ground point
screws

3

rubber cap (25)

1

three screws
(PTT2.6

×

8)

4

main board

3

screw (PTT2.6

×

6)

4

mechanism deck
(MG-25F-136)

1

flexible board
(CN301)

2

connector
(CN351)

2-3.

MECHANISM DECK (MG-25F-136)

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Summary of Contents for XR-CA630X

Page 1: ...ower amplifier control terminal Inputs BUS control input terminal BUS audio input terminal Remote controller input terminal Antenna input terminal Tone controls Bass 10 dB at 62 Hz Treble 10 dB at 16 kHz Loudness 8 dB at 100 Hz 2 dB at 10 kHz Power requirements 12 V DC car battery negative ground Dimensions Approx 178 50 177 mm 7 1 8 2 7 1 8 in w h d Mounting dimensions Approx 182 53 161 mm 7 1 4 ...

Page 2: ...ISM DECK 3 1 Assembly Flow 11 3 2 Housing 11 3 3 Arm Suction 12 3 4 Lever LDG A LDG B 12 3 5 Gear LDG FT 13 3 6 Guide C 13 3 7 Mounting Position of Capstan Reel Motor M901 14 4 MECHANICAL ADJUSTMENTS 15 5 ELECTRICAL ADJUSTMENTS Tape Deck Section 15 Tuner Section 15 6 DIAGRAMS 6 1 Note for Printed Wiring Boards and Schematic Diagrams 16 6 2 Printed Wiring Board MAIN Board 17 6 3 Schematic Diagram M...

Page 3: ... the operation c DSPL display mode change button d Volume control dial e Display window f Z eject button located on the front side of the unit behind the front panel 9 g MENU button To change the menus h LIST button 12 19 20 i OPEN button 7 9 j OFF Stop Power off button 7 9 k RESET button located on the front side of the unit behind the front panel 7 l SOURCE Power on Tape Radio CD MD button To se...

Page 4: ...nd do not use the built in amplifier the beep sound will be deactivated Tip 2 B For connecting two or more CD MD changers the source selector XA C30 optional is necessary Connection diagram 3 1 To a metal surface of the car First connect the black ground lead then connect the yellow and red power input leads 2 To the power antenna control lead or power supply lead of antenna booster amplifier Note...

Page 5: ...M intégrée dans la vitre arrière latérale voir Remarques sur les fils de commande et d alimentation 3 Pour effectuer le raccordement à AMP REMOTE IN de l amplificateur de puissance en option Ce raccordement s applique uniquement aux amplificateurs Le branchement de tout autre système risque d endommager l appareil 4 À la borne 12 V qui est alimentée quand la clé de contact est sur la position acce...

Page 6: ...1 32 in Dimensions max 5 8 mm 7 32 11 32 po Existing parts supplied with your car Pièces existantes fournies avec la voiture 1 2 3 Bend these claws outward for a tight fit if necessary Plier ces griffes vers l extérieur pour assurer une prise correcte si nécessaire 4 4 2 3 3 2 2 1 1 Dashboard Tableau de bord 3 5 B NISSAN 2 max size 5 8 mm 7 32 11 32 in Dimensions max 5 8 mm 7 32 11 32 po 2 2 c max...

Page 7: ...ération de conduite Réglage de l angle de montage Ajuster l inclinaison à un angle inférieur à 20 Retrait et pose de la fa çade 4 Avant d installer l appareil retirez la façade 4 A Pour retirer Avant de retirer la façade n oubliez pas d appuyer d abord sur OFF Appuyez sur OPEN puis faites glisser la façade vers la droite et retirez la par la gauche 4 B Pour poser Enfilez l orifice de la façade sur...

Page 8: ...4core cable CN701 4 claw Note Follow the disassembly procedure in the numerical order given 2 2 SUB PANEL ASSY This set can be disassembled in the order shown below 2 1 DISASSEMBLY FLOW SET 2 2 SUB PANEL ASSY Page 8 FRONT PANEL SECTION Note Illustration of disassembly is omitted 2 4 MAIN BOARD Page 9 2 5 HEAT SINK 2P Page 10 2 3 MECHANISM DECK MG 25F 136 Page 9 ...

Page 9: ... 2 4 MAIN BOARD 2 three ground point screws 3 rubber cap 25 1 three screws PTT2 6 8 4 main board 3 screw PTT2 6 6 4 mechanism deck MG 25F 136 1 flexible board CN301 2 connector CN351 2 3 MECHANISM DECK MG 25F 136 ...

Page 10: ...10 XR CA630X 2 5 HEAT SINK 2P 1 three screws PTT2 6 8 2 two screws PTT2 6 12 1 two screws PTT2 6 8 3 heat sink 2P ...

Page 11: ... 3 Put the housing under A part 5 Fit projection on C part 1 Install the catch to the hanger 2 Install the hanger onto two claws of the housing 7 Hold the hanger by bending the claw hanger housing This set can be assembled in the order shown below 3 1 ASSEMBLY FLOW 3 2 HOUSING Page 11 3 3 ARM SUCTION Page 12 3 4 LEVER LDG A LDG B Page 12 3 5 GEAR LDG FT Page 13 3 6 GUIDE C Page 13 3 7 MOUNTING POS...

Page 12: ...irection and fit on projection 1 Fit the arm suction on the shaft projection shaft A shaft B shaft C 1 Fit the lever LDG A on shafts A C and install it shaft A shaft B 2 Fit the lever LDG B on shafts A and B and install it 3 type E stop ring 2 0 3 4 LEVER LDG A LDG B ...

Page 13: ...ws 3 5 GEAR LDG FT gear LDG D 5 gear LDG FT 6 polyethylene washer 2 tension spring LD 2 2 tension spring LD 1 gear LDG FB lever LDG A hole hole 4 Align hole in the gear LDG D with hole the lever LDG A 3 Move the lever LDG B in the arrow direction 1 ...

Page 14: ...MOUNTING POSITION OF CAPSTAN REEL MOTOR M901 two precision screws P2 2 Note Mount the motor so that the angle between of the motor and the hole for the screw becomes 30 as shown in this figure capstan reel motor M901 30 ...

Page 15: ...4 V unless otherwise noted TORQUE MEASUREMENT Mode Torque Meter Meter Reading 2 95 6 37 mN m Forward CQ 102C 30 65 g cm 0 42 0 90 oz inch Forward 0 05 0 44 mN m CQ 102C 0 5 4 5g cm Back Tension 0 01 0 06 oz inch 2 95 6 37 mN m Reverse CQ 102RC 30 65 g cm 0 42 0 90 oz inch Reverse 0 05 0 44 mN m CQ 102RC 0 5 4 5g cm Back Tension 0 01 0 06 oz inch 5 89 19 61 mN m FF REW CQ 201B 60 200 g cm 0 83 2 78...

Page 16: ...re Voltages are taken with a VOM Input impedance 10 MΩ Voltage variations may be noted due to normal produc tion tolerances Waveforms are taken with a oscilloscope Voltage variations may be noted due to normal produc tion tolerances Circled numbers refer to waveforms Signal path F FM f MW LW E TAPE PLAYBACK L BUS AUDIO IN Note on Printed Wiring Board X parts extracted from the component side Y par...

Page 17: ...Page 21 D1 F 12 D351 I 13 D352 I 13 D501 K 8 D502 G 10 D552 H 12 D553 K 9 D581 G 13 D582 E 12 D584 C 14 D585 C 13 D586 C 13 D610 F 10 D611 F 10 D613 E 11 D614 E 11 D622 E 7 D701 L 4 D702 K 4 D703 K 4 D704 K 5 D705 L 3 D706 G 5 D707 K 3 D708 K 3 D709 L 3 D710 L 4 D711 L 3 D712 G 5 D721 D 9 D722 E 9 D723 D 10 D724 E 9 D731 E 8 D732 E 9 D733 E 9 D734 D 10 D781 E 13 IC301 J 5 IC331 G 5 IC351 J 14 IC50...

Page 18: ...XR CA630X 18 18 6 3 SCHEMATIC DIAGRAM MAIN Board 1 3 See page 16 for Waveform See page 24 for IC Block Diagrams Page 19 Page 20 ...

Page 19: ...XR CA630X 19 19 6 4 SCHEMATIC DIAGRAM MAIN Board 2 3 See page 16 for Waveforms See page 24 for IC Block Diagrams Page 18 Page 20 Ver 1 2 ...

Page 20: ...XR CA630X 20 20 6 5 SCHEMATIC DIAGRAM MAIN Board 3 3 See page 24 for IC Block Diagrams Page 18 Page 19 Page 21 ...

Page 21: ... SIDE 1 676 603 21 21 A MAIN BOARD CN701 B KEY BOARD CN901 14 1 SUB BOARD CONDUCTOR SIDE 1 676 603 21 21 LED801 K A LSW801 A1 S1 A2 K1 S2 K2 K A K1 S2 K2 A1 S1 A2 6 6 PRINTED WIRING BOARD SUB Board 6 7 SCHEMATIC DIAGRAM SUB Board Page 17 Page 22 Page 23 Page 20 ...

Page 22: ...RD CONDUCTOR SIDE 1 683 349 11 11 B SUB BOARD CNP801 1 2 3 RE901 ROTARY ENCODER VOLUME CONTROL LED901 912 917 A K A K LED903 914 1 2 3 4 5 6 7 8 9 10 11 12 13 A B C D E F G H R930 6 8 PRINTED WIRING BOARD KEY Board Ref No Location Ref No Location Semiconductor Location Page 21 D901 G 6 D903 G 11 D908 F 6 D911 G 10 D912 G 10 D913 G 10 D971 F 11 D972 F 10 IC901 G 7 IC971 D 11 LED901 D 2 LED903 C 1 L...

Page 23: ...G69 SEG70 SEG71 SEG72 SEG73 SEG74 SEG75 SEG76 SEG77 SEG78 SEG79 SEG80 SEG81 SEG82 SEG83 SEG84 COM4 COM3 COM2 COM1 SEG84 SEG1 SEG2 SEG3 SEG4 SEG5 SEG6 SEG7 SEG8 SEG9 SEG10 SEG11 SEG12 SEG13 SEG14 SEG15 SEG16 SEG17 SEG18 SEG19 SEG20 S E G 2 1 SEG22 SEG23 SEG24 SEG25 SEG26 SEG27 SEG28 SEG29 SEG30 SEG31 SEG32 SEG33 SEG34 SEG35 SEG36 SEG37 SEG38 SEG39 SEG40 S E G 4 1 SEG42 SEG43 SEG44 SEG45 SEG46 SEG47...

Page 24: ... 22 23 VDD DEMODULATOR STEREO ADJUST STEREO BLEND 25kHz LPF HIGH CUT S H PILOT CANCELLATION PLL PILOT DET 80kHz LPF FM AM NOISE BLANKER STD IN GAIN AM MPX2 MULTIPATH DETECTOR D A CONVERTER QUAL PULSE FORMER SAOUT SACLK 21 SCL 20 SDA GND ATT 19 18 17 QUAL 16 MPOUT MPIN LEVEL 13 14 15 MPX1 12 CREF 39 MD CD FM AM IC Block Diagrams MAIN Board IC301 CXA2509AQ T4 IC331 TDA7406 1 2 3 4 5 6 7 8 9 10 20 19...

Page 25: ...ER5 6V TUNER8 7V GND 1 2 3 4 5 6 7 8 9 10 14 13 12 11 BUS ON SWITCH RESET SWITCH BATTERY SWITCH BUS ON RST BATT CLK VREF DATA GND VCC RST BUS ON CLK IN BU IN DATA IN DATA OUT 1 2 3 4 5 6 7 8 9 10 VCC IN2 S GND IN1 NC NC OUT2 NC P GND OUT1 CONTROL CIRCUIT MOTOR DRIVE CIRCUIT BUFFER BUFFER IC351 LB1930M TLM IC611 BA4908 V3 IC581 BA8270F E2 ...

Page 26: ...ip enable signal output to the liquid crystal display driver IC900 H active 20 LCDCKO O Serial data transfer clock signal output to the liquid crystal display driver IC900 21 to 23 NCO O Not used open 24 SYSRST O Reset signal output to the SONY bus interface IC581 L reset 25 BUSON O Bus on off control signal output to the SONY bus interface IC581 L bus on 26 KEYACK I Input of acknowledge signal fo...

Page 27: ...nsor L music is present H music is not present 58 4VPRE I 4V PREOUT setting terminal L 4V PREOUT on Fixed at H in this set 59 VOLATT O Pre amplifier muting on off control signal output to the electrical volume IC331 L muting on 60 to 64 NCO O Not used open 65 FL_W I Internal flash memory data write mode detection signal input terminal L data write mode Not used open 66 TESTIN I Setting terminal fo...

Page 28: ...tor on 92 CMON O Capstan reel motor M901 drive signal output terminal H motor on 93 NOSESW I Front panel block remove attach detection signal input from the nose detection switch S552 L front panel is attached H front panel is removed 94 NCO O Not used open 95 DAVSS Ground terminal for D A converter 96 to 99 NCO O Not used open 100 DAVCC Power supply terminal 5V for D A converter Tape position EJE...

Page 29: ...ABLE FLEXIBLE FLAT 14CORE 3 X 3377 621 8 LOCK ASSY 4 1 676 603 21 SUB BOARD 5 3 040 990 01 BUTTON EJECT Z 6 3 935 003 01 SPRING TORSION 7 3 027 437 12 DOOR CASSETTE 8 X 3376 699 6 GEAR ASSY 11 3 376 464 11 SCREW PTT 2 6X6 GROUND POINT 12 3 046 991 01 SPACER COVER R 13 3 046 990 01 SPACER COVER L 14 3 040 995 21 COVER 15 3 012 859 21 CAP 25 RUBBER 16 3 045 878 01 PLATE TU GROUND 17 3 045 877 02 CUS...

Page 30: ...01 SPRING OPEN 60 3 236 272 01 KNOB VOL 61 3 236 270 01 BUTTON SOURCE 62 3 236 266 32 BUTTON L DSPL SCRL OFF MODE o 63 3 236 268 11 BUTTON WL MBP 64 3 236 284 01 PLATE LCD GROUND 65 1 694 882 11 CONDUCTIVE BOARD CONNECTION 66 3 236 438 01 ILLUMINATOR LCD 67 3 236 278 01 PLATE LCD LIGHT GUIDE 68 3 236 279 01 HOLDER 69 X 3381 274 2 PANEL ASSY FRONT BACK 70 X 3378 490 2 CASE PANEL ASSY 71 3 014 602 0...

Page 31: ... BOARD COMPLETE 102 3 041 262 01 HEAT SINK REG XR 103 3 040 998 01 BRACKET IC 104 3 040 996 12 HEAT SINK 2P TU1 A 3220 812 A TUNER UNIT TUX 020 1 7 685 793 09 SCREW PTT 2 6X8 S 5 7 685 647 79 SCREW BVTP 3X10 TYPE2 IT 3 9 7 685 795 09 SCREW PTT 2 6X12 S 7 3 MAIN BOARD SECTION 1 9 5 1 TU1 103 104 101 102 ...

Page 32: ... 540 01 SPRING LD 2 TENSION 156 3 020 542 01 GEAR LOADING FT 157 3 341 753 11 WASHER POLYETHYLENE 158 3 020 533 01 HOUSING 159 3 020 532 01 ARM SUCTION 160 3 020 534 01 HANGER 161 3 933 346 01 CATCHER 162 3 933 344 22 GUIDE C 163 3 927 100 21 SCREW PS 2X10 SPECIAL 164 3 364 151 01 WASHER 165 A 3220 610 A MECHANISM DECK ASSY 166 3 017 302 01 BELT 25 167 3 026 636 01 FLYWHEEL F 168 3 701 437 21 WASH...

Page 33: ...are not stocked since they are seldom required for routine service Some delay should be anticipated when order ing these items SEMICONDUCTORS In each case u µ for example uA µA uPA µPA uPB µPB uPC µPC uPD µPD CAPACITORS uF µF COILS uH µH When indicating parts by reference number please include the board LED917 8 719 061 16 LED CL 190SR CD T LIST LED931 6 500 257 01 LED NSSW440 B3456RS LCD BACK LIG...

Page 34: ...16V C13 1 109 982 11 CERAMIC CHIP 1uF 10 10V C21 1 109 982 11 CERAMIC CHIP 1uF 10 10V C22 1 162 968 11 CERAMIC CHIP 0 0047uF 10 50V C23 1 164 227 11 CERAMIC CHIP 0 022uF 10 25V C24 1 165 176 11 CERAMIC CHIP 0 047uF 10 16V C41 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V C101 1 162 959 11 CERAMIC CHIP 330PF 5 50V C102 1 162 959 11 CERAMIC CHIP 330PF 5 50V C103 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V C10...

Page 35: ...5PF 50V C711 1 163 227 11 CERAMIC CHIP 10PF 0 5PF 50V C712 1 163 227 11 CERAMIC CHIP 10PF 0 5PF 50V C751 1 164 227 11 CERAMIC CHIP 0 022uF 10 25V C752 1 164 004 11 CERAMIC CHIP 0 1uF 10 25V C754 1 124 233 11 ELECT 10uF 20 16V C755 1 124 233 11 ELECT 10uF 20 16V C781 1 107 885 11 ELECT 3300uF 20 16V C782 1 163 009 11 CERAMIC CHIP 0 001uF 10 50V C783 1 163 009 11 CERAMIC CHIP 0 001uF 10 50V C784 1 1...

Page 36: ...7 11 METAL CHIP 470 5 1 10W R102 1 216 851 11 METAL CHIP 330K 5 1 10W R103 1 216 835 11 METAL CHIP 15K 5 1 10W R104 1 216 836 11 METAL CHIP 18K 5 1 10W R141 1 216 833 11 METAL CHIP 10K 5 1 10W R142 1 216 821 11 METAL CHIP 1K 5 1 10W R170 1 216 295 00 SHORT 0 R174 1 247 807 31 CARBON 100 5 1 4W R175 1 216 841 11 METAL CHIP 47K 5 1 10W R176 1 216 295 00 SHORT 0 R177 1 216 295 00 SHORT 0 R179 1 216 8...

Page 37: ...ETAL CHIP 47K 5 1 10W R573 1 249 425 11 CARBON 4 7K 5 1 4W R576 1 216 849 11 METAL CHIP 220K 5 1 10W R577 1 216 841 11 METAL CHIP 47K 5 1 10W R580 1 216 809 11 METAL CHIP 100 5 1 10W R581 1 216 821 11 METAL CHIP 1K 5 1 10W R582 1 216 835 11 METAL CHIP 15K 5 1 10W R583 1 216 809 11 METAL CHIP 100 5 1 10W R584 1 216 295 00 SHORT 0 R594 1 216 821 11 METAL CHIP 1K 5 1 10W R596 1 216 809 11 METAL CHIP ...

Page 38: ...NEL LIQUID CRYSTAL M901 A 3291 665 A MOTOR ASSY MAIN CAPSTAN REEL ACCESSORIES 1 477 110 32 WIRELESS REMOTE COMMANDER RM X119 3 237 871 11 MANUAL INSTRUCTION ENGLISH FRENCH 3 237 883 11 MANUAL INSTRUCTION INSTALL ENGLISH FRENCH 3 230 047 01 HOLDER BATTERY for RM X119 PARTS FOR INSTALLATION AND CONNECTIONS 501 X 3373 602 2 FRAME ASSY 502 3 236 447 02 COLLAR 503 3 934 325 01 SCREW K 5X8 TAPPING 504 3...

Page 39: ...39 XR CA630X MEMO ...

Page 40: ...d page Also clicking the version at the upper right on the revised page allows you to jump to the next revised page Ver Date Description of Revision 1 0 2002 02 New 1 1 2002 06 Change of INSULATED PLATE ECN CSA05922 1 2 2003 01 Change of Part No for IC501 on MAIN board ECN CSA06072 ...

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