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Sony XR-CA330 Installation/Connection, Service Manual

The Sony XR-CA330 Installation/Connection manual is a comprehensive guide that ensures a hassle-free setup process for this amazing product. Available for free download from our website, it provides step-by-step instructions, making the installation and connection process a breeze. Get the most out of your Sony XR-CA330 today!

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Ref. No.

Part No.

Description

Remark

Ref. No.

Part No.

Description

Remark

34

XR-CA330/CA340

MAIN

R502

1-216-073-00 RES-CHIP

10K

5%

1/10W

(TYPE B)

R502

1-216-089-11 RES-CHIP

47K

5%

1/10W

(TYPE A)

R503

1-216-009-00 RES-CHIP

22

5%

1/10W

(TYPE B)

R503

1-216-057-00 METAL CHIP

2.2K

5%

1/10W

(TYPE A)

R600

1-249-417-11 CARBON

1K

5%

1/4W

R601

1-249-417-11 CARBON

1K

5%

1/4W

R602

1-249-417-11 CARBON

1K

5%

1/4W

R603

1-249-417-11 CARBON

1K

5%

1/4W

R604

1-249-417-11 CARBON

1K

5%

1/4W

R605

1-249-417-11 CARBON

1K

5%

1/4W

R606

1-249-417-11 CARBON

1K

5%

1/4W

R607

1-249-417-11 CARBON

1K

5%

1/4W

R608

1-216-295-00 SHORT CHIP

0

R620

1-216-017-00 RES-CHIP

47

5%

1/10W

R621

1-216-073-00 RES-CHIP

10K

5%

1/10W

R622

1-249-421-11 CARBON

2.2K

5%

1/4W

R630

1-249-417-11 CARBON

1K

5%

1/4W

(CA340)

R631

1-249-437-11 CARBON

47K

5%

1/4W

(CA340)

R632

1-216-073-00 RES-CHIP

10K

5%

1/10W

(CA340)

R633

1-216-073-00 RES-CHIP

10K

5%

1/10W

(CA340)

R634

1-216-097-11 RES-CHIP

100K

5%

1/10W

(CA340)

R635

1-216-097-11 RES-CHIP

100K

5%

1/10W

(CA330)

R640

1-249-425-11 CARBON

4.7K

5%

1/4W

R641

1-216-089-11 RES-CHIP

47K

5%

1/10W

R642

1-216-089-11 RES-CHIP

47K

5%

1/10W

R643

1-216-065-00 RES-CHIP

4.7K

5%

1/10W

R644

1-216-097-11 RES-CHIP

100K

5%

1/10W

R650

1-249-417-11 CARBON

1K

5%

1/4W

R700

1-216-073-00 RES-CHIP

10K

5%

1/10W

R701

1-249-421-11 CARBON

2.2K

5%

1/4W

R702

1-249-421-11 CARBON

2.2K

5%

1/4W

R703

8-719-200-82 DIODE   11ES2

R704

1-260-300-11 CARBON

4.7

5%

1/2W

R705

1-216-073-00 RES-CHIP

10K

5%

1/10W

R706

1-249-418-11 CARBON

1.2K

5%

1/4W

R720

1-216-081-00 METAL CHIP

22K

5%

1/10W

R721

1-249-421-11 CARBON

2.2K

5%

1/4W

R722

1-249-421-11 CARBON

2.2K

5%

1/4W

R723

1-249-421-11 CARBON

2.2K

5%

1/4W

R724

1-249-421-11 CARBON

2.2K

5%

1/4W

R725

1-249-421-11 CARBON

2.2K

5%

1/4W

R728

1-216-081-00 METAL CHIP

22K

5%

1/10W

R730

1-216-073-00 RES-CHIP

10K

5%

1/10W

R731

1-249-421-11 CARBON

2.2K

5%

1/4W

R732

1-216-041-00 METAL CHIP

470

5%

1/10W

R733

1-249-434-11 CARBON

27K

5%

1/4W

R740

1-216-081-00 METAL CHIP

22K

5%

1/10W

R751

1-216-089-11 RES-CHIP

47K

5%

1/10W

R752

1-216-083-00 METAL CHIP

27K

5%

1/10W

R753

1-216-025-11 RES-CHIP

100

5%

1/10W

R800

1-216-295-00 SHORT CHIP

0

R801

1-216-073-00 RES-CHIP

10K

5%

1/10W

R802

1-216-025-11 RES-CHIP

100

5%

1/10W

R803

1-216-025-11 RES-CHIP

100

5%

1/10W

R810

1-216-097-11 RES-CHIP

100K

5%

1/10W

R811

1-216-295-00 SHORT CHIP

0

R852

1-247-807-31 CARBON

100

5%

1/4W

R853

1-216-295-00 SHORT CHIP

0

R855

1-164-315-11 CERAMIC CHIP

470PF

5%

50V

< SWITCH >

S1

1-692-431-21 SWITCH, TACTILE (RESET)

S60

1-572-552-11 SWITCH, SLIDE (FREQUENCY SELECT)

(CA340)

< THERMISTOR >

TH800

1-801-792-21 THERMISTOR, POSITIVE

< TUNER >

TU100

1-693-524-12 FM/AM TUNER UNIT

< VIBRATOR >

X1

1-795-539-11 VIBRATOR, CRYSTAL (18.432MHz)

X4

1-567-098-41 VIBRATOR, CRYSTAL (32.768kHz)

**************************************************************

MISCELLANEOUS

**************

6

1-776-207-31 CORD (WITH CONNECTOR) (POWER) (CA330)

6

1-783-736-61 CORD (WITH CONNECTOR) (POWER) (CA340)

66

1-694-696-31 CONDUCTIVE BOARD, CONNECTION

69

1-786-305-11 SWITCH, SHEET

F901

1-532-877-11 FUSE (BLADE TYPE) (AUTO FUSE) (10A)

HP901

1-500-661-11 HEAD (PLAYBACK)

LCD900 1-804-512-11 DISPLAY PANEL, LIQUID CRYSTAL
M901

1-763-507-11 MOTOR (CAPSTAN/REEL)

S901

1-771-928-11 SWITCH (SLIDE) (DIRECTION)

S902

1-771-926-11 SWITCH (LEAF) (FF/REW)

S903

1-771-927-11 SWITCH (LEAF) (TAPE DETECT)

**************************************************************

**************

HARDWARE LIST

**************

#2

7-685-792-09 SCREW +PTT 2.6X6 (S)

#3

7-685-794-09 SCREW +PTT 2.6X10 (S)

#4

7-685-106-19 SCREW +P 2X10 TYPE2 NON-SLIT

#5

7-621-775-10 SCREW +B 2.6X4

#6

7-627-553-27 PRECISION SCREW +P 2X2.5 TYPE3

#7

7-685-101-11 SCREW +PTP 2X3 NON-SLIT

#8

7-621-255-35 SCREW +P 2X5

#9

7-621-772-18 SCREW +P 2X4

#10

7-685-781-09 SCREW +PTT 2X4 (S)

**************************************************************

Ver 1.2

Summary of Contents for XR-CA330 Installation/Connection

Page 1: ...Bf Selectivity 75 dB at 400 kHz Signal to noise ratio 62 dB stereo 68 dB mono Harmonic distortion at 1 kHz 0 7 stereo 0 5 mono Separation 33 dB at 1 kHz Frequency response 30 15 000 Hz AM Tuning range AM tuning interval 9 kHz 10 kHz switchable 531 1 602 kHz at 9 kHz step 530 1 710 kHz at 10 kHz step General Outputs Audio output Power aerial relay control lead Power amplifier control lead Input XR ...

Page 2: ...Belt Sub Belt C 11 2 9 Head Playback HP901 12 3 MECHANICAL ADJUSTMENTS 13 4 ELECTRICAL ADJUSTMENTS 13 Tape Deck Section 14 Tuner Section 15 5 DIAGRAMS 5 1 Note for Printed Wiring Boards and Schematic Diagrams 18 5 2 Printed Wiring Board MAIN Board 19 5 3 Schematic Diagram MAIN Board 1 2 20 5 4 Schematic Diagram MAIN Board 2 2 21 5 5 Printed Wiring Board CONTROL Board 22 5 6 Schematic Diagram CONTR...

Page 3: ...e bottom of the unit See Frequency select switch in the Installation Connections manual qh Number buttons 8 9 10 12 13 During radio reception Preset number select 9 During tape playback 6 ATA 8 During CD MD playback 1 DISC 13 2 DISC 13 3 REP 13 4 SHUF 13 qj BTM button 8 qk DSPL display mode change button 7 12 ql OFF button 6 Warning when installing in a car without ACC accessory position on the ig...

Page 4: ...l it off towards you B To attach Attach part A of the front panel to part B of the unit as illustrated and push the left side into position until it clicks A B Mounting example Installation in the dashboard 1 2 3 1 Bend these claws outward for a tight fit if necessary 5 Dashboard Fire wall 2 3 1 4 max size M5 8 mm Mounting the unit in a Japanese car You may not be able to install this unit in some...

Page 5: ...se no other circuits will be cut off Be sure to insulate any loose unconnected wires with electrical tape for safety When installing a car without ACC accessory position on the ignition key switch connect the red power input lead to the 12 V power terminal which is energized at all times with the yellow lead Frequency select switch XR CA340 only The AM FM tuning interval is factory set to the 9 K ...

Page 6: ...er supply leads The power aerial control lead blue supplies 12 V DC when you turn on the unit When your car has a built in FM AM aerial in the rear side glass it is necessary to connect the power aerial control lead blue or the accessory power input lead red to the power terminal of the existing aerial booster For details consult your dealer A power aerial without a relay box cannot be used with t...

Page 7: ...IN BUS AUDIO IN BUS AUDIO IN BUS CONTROL IN Source selector not supplied C Notes Be sure to connect the earth cord before connecting the amplifier If you connect an optional power amplifier and do not use the built in amplifier the beep sound will be deactivated AUDIO OUT For connecting two or more changers the source selector XA C30 optional is necessary ...

Page 8: ...cess described in can be performed in any order Note 2 Without completing the process described in the next process can not be performed Note 3 Illustration of disassembly is omitted SET 2 2 SUB PANEL Page 8 FRONT PANEL SECTION Note 3 COVER Note 3 2 3 MECHANISM DECK MG 36SZ12 32 Page 9 2 4 MAIN BOARD Page 9 2 5 HEAT SINK Page 10 2 6 BRACKET MD Page 10 2 7 MOTOR CAPSTAN REEL M901 Page 11 2 8 MAIN B...

Page 9: ...K MG 36SZ12 32 2 two screws BTP2 6 6 1 connector CN350 1 connector CN300 3 mechanism deck MG 36SZ12 32 2 two screws BTP2 6 6 2 4 MAIN BOARD 2 two ground point screws PTT2 6 6 3 two screws BTP2 6 10 3 screw BTP2 6 10 4 main board 1 claw ...

Page 10: ...XR CA330 CA340 10 2 5 HEAT SINK 1 five screws PTT2 6 10 1 two screws PTT2 6 10 2 heat sink 2 6 BRACKET MD 1 claw 1 claw 1 claw 2 four screws B2 6 4 3 bracket MD ...

Page 11: ...3 sub belt C 2 main belt Note When installing motor adjust the screw and screw hole of motor 2 8 MAIN BELT SUB BELT C 1 main belt 4 sub belt c 2 screw PTP2 3 A 2 screw PTP2 3 2 screw PTP2 3 2 screw PTP2 3 3 Lift up the bottom BKT TS in the direction of arrow A as far as the belt can be removed ...

Page 12: ...djuster arm blue head HP901 head lead wire adjuster arm blue HEAD LEAD WIRE COLOR INDICATION ON HEAD HP901 AND SLIDE SW BOARD 0 SPG support plate 7 PSW reel B 8 HP roller A qa adjuster arm SPG A qs adjuster arm SPG B qf head play back HP901 6 slide SW board 4 Remove the three solders of head lead wires yellow lead wire black lead wire red lead wire slide SW board ...

Page 13: ...de Torque Meter Meter Reading 2 46 5 39 mN m Forward CQ 102C 25 55 g cm 0 35 0 76 oz inch Forward 0 15 0 39 mN m CQ 102C 1 5 4 g cm Back Tension 0 02 0 06 oz inch 2 46 5 39 mN m Reverse CQ 102RC 25 55 g cm 0 35 0 76 oz inch Reverse 0 15 0 39 mN m CQ 102RC 1 5 4 g cm Back Tension 0 02 0 06 oz inch 4 91 14 70 mN m FF REW CQ 201B 50 150 g cm 0 69 2 08 oz inch TEST MODE This set have the test mode fun...

Page 14: ...d for P 4 A063 6 3 kHz 10 dB head azimuth adjustment WS 48A 3 kHz 0 dB tape speed adjustment Adjustment Location PB head Tape Speed Adjustment Setting Procedure 1 Put the set into the FWD PB mode 2 Adjust adjustment resistor for inside capstan motor so that the reading on the frequency counter becomes in 3 015 Hz Specified Value 2 940 to 3 090 Hz Adjustment Location See page 17 level meter test ta...

Page 15: ...M50k XR CA340 only Procedure 1 Set to the test mode see page 13 2 Push the SOURCE button and set to FM Display 3 Adjust with the volume RV3 on TU100 so that the FM indi cation turns to FM0 indication on the display window But in case of already indicated FM0 turn the RV3 so that put out light 0 indication and adjustment Display Adjustment Location See page 17 FM RF signal generator dummy antenna C...

Page 16: ...RCE button AM FREQUENCY SELECT switch AM 9 k XR CA340 only Procedure 1 Set to the test mode see page 13 2 Push the SOURCE button and set to FM 3 Push the MODE button and set to AM Display 4 Adjust with the volume RV1 on TU100 so that the AM indi cation turns to AM0 indication on the display window But in case of already indicated AM0 turn the RV1 so that put out light 0 indication and adjustment D...

Page 17: ...Upper View TU100 RV2 FM Stereo Separation Adjustment Tape Speed Adjustment RV3 FM Auto Seek Stop Level Adjustment RV1 AM Auto Seek Stop Level Adjustment Set Bottom View 10 k AM 200 k FM N 9 k AM 50 k FM FREQUENCY SELECT switch S60 XR CA340 only ...

Page 18: ...riations may be noted due to normal produc tion tolerances Waveforms are taken with a oscilloscope Voltage variations may be noted due to normal produc tion tolerances Circled numbers refer to waveforms Signal path F FM f AM E TAPE PLAYBACK L BUS AUDIO IN Note on Printed Wiring Board X parts extracted from the component side Y parts extracted from the conductor side z Through hole Pattern from the...

Page 19: ...C121 R121 C104 R855 R116 R115 R117 R111 C111 C361 C356 C165 R108 C109 R103 C103 C101 L101 C702 C700 C506 R730 R853 IC400 1 18 36 19 IC1 1 25 26 50 51 75 76 100 IC800 1 7 14 8 IC350 5 8 4 1 L710 D710 D801 D802 D800 D805 R650 D650 C730 D731 R731 C732 C734 C743 D700 CN350 1 8 1 683 562 11 Q700 Q703 R702 R701 R703 S1 RESET R607 R67 X4 R733 R105 R107 R106 L1 R21 C742 C740 C720 D640 R640 C722 Q740 D741 ...

Page 20: ...XR CA330 CA340 20 20 5 3 SCHEMATIC DIAGRAM MAIN Board 1 2 See page 24 for Waveforms Page 23 Page 21 ...

Page 21: ...XR CA330 CA340 21 21 5 4 SCHEMATIC DIAGRAM MAIN Board 2 2 See page 24 for IC Block Diagrams Page 20 ...

Page 22: ... SHUF 4 2 12 11 1 CN900 A MAIN BOARD CN600 R920 R921 D964 K A R916 R915 R905 R904 R903 R902 R901 R914 R919 PL901 LCD BACK LIGHT R911 R900 R910 D963 K A 1 20 21 40 41 60 61 80 IC900 C953 C955 C954 D962 A K D960 A K PL902 LCD BACK LIGHT R924 R912 R913 R955 C952 R954 R930 R931 R932 R935 R934 R933 D961 A K CONTROL BOARD CONDUCTOR SIDE 1 683 563 11 11 A B C D E F 1 2 3 4 5 6 7 8 9 10 11 SEL K A K A K A...

Page 23: ...XR CA330 CA340 23 23 5 6 SCHEMATIC DIAGRAM CONTROL Board See page 24 for Waveform Page 20 ...

Page 24: ...4 13 12 11 BUS ON OUT RESET OUT BATT CLK OUT VREF DATA IN OUT GND BATT CHECK CLK IN BUS ON IN RESET IN VCC DATA IN DATA OUT 36 35 34 33 1 2 CCB INTERFACE CONTROL CIRCUIT LOGIC CIRCUIT CONTROL CIRCUIT 32 31 30 29 28 27 26 25 24 23 22 21 20 19 R VREF 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 L VREF 3 LROUT LFOUT LFIN LOUT LSB LBASS2 LBASS1 LTRE LIN LSELO L5 L4 L3 L2 L1 VSS VDD RROUT RFOUT RFIN ROUT RSB...

Page 25: ... reset 25 LCD CE O Chip enable signal output to the liquid crystal display driver H active 26 KEYACK I Key acknowledge signal detect input from the liquid crystal display driver 27 DAVN RDS I Not used 28 B U IN I Battery detect signal input from the bus interface and battery detect circuit L is input at low voltage 29 NC Not used 30 RAM BU I Internal RAM reset detection signal input terminal Input...

Page 26: ...68 NC Not used 69 NOISE ON O Not used 70 to 82 NC Not used 83 ILL COLOR I Illumination color select input terminal L amber illumination H green illumination fixed at H 84 DEST SEL0 I Destination setting terminal fixed at H 85 DEST SEL1 I Destination setting terminal XR CA330 fixed at L XR CA340 fixed at H 86 DEST SEL2 I Destination setting terminal XR CA330 fixed at L XR CA340 input for the FREQUE...

Page 27: ... 7 8 9 10 11 12 13 14 15 MG 36SZ12 32 16 Ref No Part No Description Remark Ref No Part No Description Remark 1 3 224 905 01 PANEL SUB 2 X 3370 437 3 LOCK ASSY 3 3 041 581 11 DOOR CASSETTE 4 3 044 125 01 SPRING TORSION 5 3 376 464 11 SCREW PTT 2 6X6 GROUND POINT 6 1 776 207 31 CORD WITH CONNECTOR POWER CA330 6 1 783 736 61 CORD WITH CONNECTOR POWER CA340 7 X 3378 167 1 COVER ASSY TOP 8 A 3340 273 A...

Page 28: ...6 11 BUTTON REW m CA340 60 3 224 916 21 BUTTON REW m CA330 61 3 375 372 01 SPRING F R 62 3 224 915 11 BUTTON FF M CA340 62 3 224 915 21 BUTTON FF M CA330 63 3 224 907 01 BUTTON D BASS MBP D OFF 64 3 224 929 01 BUTTON SEEK M SEEK AMS m CA330 64 3 224 929 11 BUTTON SEEK M SEEK AMS m CA340 65 3 224 927 01 PLATE LCD GROUND 66 1 694 696 31 CONDUCTIVE BOARD CONNECTION 67 3 224 926 01 ILLUMINATOR 68 3 23...

Page 29: ...0 3 045 932 01 ADJUSTER ARM SPG A 111 3 045 939 01 PINCH ARM SPG F 112 3 045 891 01 PINCH ARM F 113 3 045 906 01 ADJUSTER SHIM X 114 3 045 952 01 MACHINE SCREW M1 7X4 115 3 713 786 51 SCREW P 2X3 117 3 045 893 01 REEL SPINDLE 119 A 3220 846 A MECHANISM DECK ASSY MG 36SZ12 32 HP901 1 500 661 11 HEAD PLAYBACK M901 1 763 507 11 MOTOR CAPSTAN REEL S901 1 771 928 11 SWITCH SLIDE DIRECTION S902 1 771 92...

Page 30: ...D CL 170FG CD T 2 DISC CA340 D916 8 719 053 31 LED CL 170YG CD T 1 DISC CA330 D916 8 719 082 98 LED CL 170FG CD T 1 DISC CA340 D918 8 719 033 14 LED CL 170PG CD T ILLUMINATION CA340 D918 8 719 053 31 LED CL 170YG CD T ILLUMINATION CA330 D922 8 719 033 14 LED CL 170PG CD T OFF CA340 D922 8 719 053 31 LED CL 170YG CD T OFF CA330 D924 8 719 053 31 LED CL 170YG CD T DSPL CA330 D924 8 719 082 98 LED CL...

Page 31: ...F 20 50V C125 1 124 257 00 ELECT 2 2uF 20 50V C130 1 165 176 11 CERAMIC CHIP 0 047uF 10 16V C131 1 164 489 11 CERAMIC CHIP 0 22uF 10 16V C160 1 124 257 00 ELECT 2 2uF 20 50V C161 1 124 257 00 ELECT 2 2uF 20 50V C162 1 126 160 11 ELECT 1uF 20 50V C163 1 126 160 11 ELECT 1uF 20 50V C164 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V C165 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V C350 1 162 964 11 CERAMIC CHI...

Page 32: ...25V C801 1 126 940 11 ELECT 330uF 20 16V CONNECTOR CN300 1 564 705 11 PIN CONNECTOR PC BOARD 3P CN350 1 573 486 11 PIN CONNECTOR PC BOARD 8P CN400 1 774 699 12 JACK PIN 4P BUS AUDIO IN AUDIO OUT CN600 1 794 311 21 PLUG CONNECTOR 12P CN700 1 774 701 11 PIN CONNECTOR 16P POWER CN800 1 580 907 31 PLUG CONNECTOR BUS CONTROL IN DISCHARGE GAP CP100 1 519 504 11 GAP DISCHARGE DIODE D100 8 719 921 42 DIOD...

Page 33: ...W R81 1 216 097 11 RES CHIP 100K 5 1 10W R102 1 249 417 11 CARBON 1K 5 1 4W R103 1 216 089 11 RES CHIP 47K 5 1 10W R104 1 247 807 31 CARBON 100 5 1 4W R105 1 247 807 31 CARBON 100 5 1 4W R106 1 247 807 31 CARBON 100 5 1 4W R107 1 247 807 31 CARBON 100 5 1 4W R108 1 216 097 11 RES CHIP 100K 5 1 10W R111 1 216 043 00 RES CHIP 560 5 1 10W R115 1 216 295 11 SHORT 0 R116 1 216 085 00 RES CHIP 33K 5 1 1...

Page 34: ...1 CARBON 2 2K 5 1 4W R725 1 249 421 11 CARBON 2 2K 5 1 4W R728 1 216 081 00 METAL CHIP 22K 5 1 10W R730 1 216 073 00 RES CHIP 10K 5 1 10W R731 1 249 421 11 CARBON 2 2K 5 1 4W R732 1 216 041 00 METAL CHIP 470 5 1 10W R733 1 249 434 11 CARBON 27K 5 1 4W R740 1 216 081 00 METAL CHIP 22K 5 1 10W R751 1 216 089 11 RES CHIP 47K 5 1 10W R752 1 216 083 00 METAL CHIP 27K 5 1 10W R753 1 216 025 11 RES CHIP ...

Page 35: ...ION ENGLISH TRADITIONAL CHINESE CA340 3 236 833 11 MANUAL INSTRUCTION INSTALL ENGLISH FRENCH CA330 3 236 833 21 MANUAL INSTRUCTION INSTALL ENGLISH TRADITIONAL CHINESE CA340 X 3378 490 2 CASE PANEL ASSY PARTS FOR INSTALLATION AND CONNECTION 501 X 3376 298 1 FRAME ASSY FITTING 502 3 041 599 01 COLLAR CA340 502 3 041 599 11 COLLAR CA330 504 1 776 207 31 CORD WITH CONNECTOR POWER CA330 504 1 783 736 6...

Page 36: ...jump to the next revised page Ver Date Description of Revision 1 0 2001 10 New 1 1 2002 07 Correction of Part No for INSULATED PLATE Correction of Part No for D351 on MAIN board ECN CSA05430 CSA05618 1 2 2002 11 Change of parts mounted on MAIN board with the consequence of IC500 on MAIN board Correction of Part No for Ref No 119 MECHANISM DECK ASSY ECN CSA06163 SPM 02011 ...

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