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Sony XR-C5300X, Service Manual

The Sony XR-C5300X service manual is available for free download on our website. This comprehensive manual provides step-by-step instructions and detailed information for operating and maintaining your Sony XR-C5300X car stereo system. Get your manual now and enhance your audio experience with this exceptional product. Download it from manualshive.com.

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Ref. No.

Part No.

Description

Remark

Ref. No.

Part No.

Description

Remark

38

R304

1-216-077-00 RES-CHIP

15K5%

1/10W

R305

1-216-001-00 METAL CHIP

10

5%

1/10W

R306

1-216-105-00 RES-CHIP

220K5%

1/10W

R331

1-216-001-00 METAL CHIP

10

5%

1/10W

R332

1-216-089-00 RES-CHIP

47K5%

1/10W

R333

1-216-025-00 RES-CHIP

100

5%

1/10W

R334

1-216-025-00 RES-CHIP

100

5%

1/10W

R351

1-216-049-00 RES-CHIP

1K5%

1/10W

R352

1-249-383-11 CARBON

1.5

5%

1/6W F

R353

1-216-065-00 RES-CHIP

4.7K5%

1/10W

R354

1-216-073-00 METAL CHIP

10K5%

1/10W

R501

1-216-105-00 RES-CHIP

220K5%

1/10W

R502

1-216-097-00 RES-CHIP

100K5%

1/10W

R503

1-216-081-00 METAL CHIP

22K5%

1/10W

R507

1-216-065-00 RES-CHIP

4.7K5%

1/10W

R508

1-216-065-00 RES-CHIP

4.7K5%

1/10W

R509

1-216-065-00 RES-CHIP

4.7K5%

1/10W

R510

1-216-025-00 RES-CHIP

100

5%

1/10W

R511

1-216-073-00 METAL CHIP

10K5%

1/10W

R512

1-216-097-00 RES-CHIP

100K5%

1/10W

R513

1-216-073-00 METAL CHIP

10K5%

1/10W

R514

1-216-025-00 RES-CHIP

100

5%

1/10W

R517

1-216-105-00 RES-CHIP

220K5%

1/10W

R518

1-216-097-00 RES-CHIP

100K5%

1/10W

R519

1-216-097-00 RES-CHIP

100K5%

1/10W

R520

1-216-049-00 RES-CHIP

1K5%

1/10W

R521

1-216-049-00 RES-CHIP

1K5%

1/10W

R523

1-216-049-00 RES-CHIP

1K5%

1/10W

R526

1-216-097-00 RES-CHIP

100K5%

1/10W

R527

1-216-097-00 RES-CHIP

100K5%

1/10W

R528

1-216-097-00 RES-CHIP

100K5%

1/10W

R529

1-216-097-00 RES-CHIP

100K5%

1/10W

R530

1-216-097-00 RES-CHIP

100K5%

1/10W

R531

1-216-081-00 METAL CHIP

22K5%

1/10W

(C5600X)

R532

1-216-097-00 RES-CHIP

100K5%

1/10W

R535

1-249-417-11 CARBON

1K5%

1/4WF

R538

1-216-033-00 METAL CHIP

220

5%

1/10W

R540

1-216-097-00 RES-CHIP

100K5%

1/10W

R541

1-216-097-00 RES-CHIP

100K5%

1/10W

R542

1-216-097-00 RES-CHIP

100K5%

1/10W

R543

1-216-097-00 RES-CHIP

100K5%

1/10W

R544

1-216-049-00 RES-CHIP

1K5%

1/10W

R545

1-216-025-00 RES-CHIP

100

5%

1/10W

R546

1-216-097-00 RES-CHIP

100K5%

1/10W

R547

1-216-049-00 RES-CHIP

1K5%

1/10W

R548

1-216-049-00 RES-CHIP

1K5%

1/10W

(C5600X)

R549

1-216-097-00 RES-CHIP

100K5%

1/10W

(C5300X,C5305)

R551

1-216-097-00 RES-CHIP

100K5%

1/10W

R552

1-216-105-00 RES-CHIP

220K5%

1/10W

R553

1-216-097-00 RES-CHIP

100K5%

1/10W

R554

1-216-097-00 RES-CHIP

100K5%

1/10W

R555

1-208-806-11 RES-CHIP

10K0.5%

1/10W

R556

1-208-806-11 RES-CHIP

10K0.5%

1/10W

R557

1-216-049-00 RES-CHIP

1K5%

1/10W

R558

1-216-033-00 METAL CHIP

220

5%

1/10W

R560

1-216-089-00 RES-CHIP

47K5%

1/10W

(C5600X)

R561

1-216-073-00 METAL CHIP

10K5%

1/10W

R562

1-208-806-11 RES-CHIP

10K0.5%

1/10W

R563

1-216-025-00 RES-CHIP

100

5%

1/10W

R564

1-216-025-00 RES-CHIP

100

5%

1/10W

R568

1-216-295-00 SHORT

0

R569

1-216-105-00 RES-CHIP

220K5%

1/10W

(C5305)

R570

1-216-097-00 RES-CHIP

100K5%

1/10W

(C5300X,C5600X)

R571

1-216-089-00 RES-CHIP

47K5%

1/10W

R572

1-216-089-00 RES-CHIP

47K5%

1/10W

R573

1-249-421-11 CARBON

2.2K5%

1/4W F

R574

1-216-081-00 METAL CHIP

22K5%

1/10W

R576

1-216-105-00 RES-CHIP

220K5%

1/10W

R580

1-216-025-00 RES-CHIP

100

5%

1/10W

R581

1-216-049-00 RES-CHIP

1K5%

1/10W

R582

1-216-073-00 METAL CHIP

10K5%

1/10W

R583

1-216-025-00 RES-CHIP

100

5%

1/10W

R584

1-216-017-00 RES-CHIP

47

5%

1/10W

R585

1-216-089-00 RES-CHIP

47K5%

1/10W

R586

1-216-073-00 METAL CHIP

10K5%

1/10W

(C5600X)

R587

1-216-073-00 METAL CHIP

10K5%

1/10W

(C5600X)

R588

1-216-097-00 RES-CHIP

100K5%

1/10W

(C5600X)

R589

1-216-085-00 METAL CHIP

33K5%

1/10W

(C5600X)

R594

1-216-049-00 RES-CHIP

1K5%

1/10W

R601

1-249-387-11 CARBON

3.3

5%

1/4W F

R603

1-216-041-00 METAL CHIP

470

5%

1/10W

R604

1-216-041-00 METAL CHIP

470

5%

1/10W

R621

1-216-065-00 RES-CHIP

4.7K5%

1/10W

R622

1-216-081-00 METAL CHIP

22K5%

1/10W

R631

1-249-417-11 CARBON

1K5%

1/4W F

R632

1-249-417-11 CARBON

1K5%

1/4W F

R701

1-216-049-00 RES-CHIP

1K5%

1/10W

R702

1-216-025-00 RES-CHIP

100

5%

1/10W

R703

1-216-025-00 RES-CHIP

100

5%

1/10W

R704

1-216-025-00 RES-CHIP

100

5%

1/10W

R705

1-216-025-00 RES-CHIP

100

5%

1/10W

R706

1-216-025-00 RES-CHIP

100

5%

1/10W

R707

1-216-025-00 RES-CHIP

100

5%

1/10W

R708

1-216-025-00 RES-CHIP

100

5%

1/10W

R710

1-216-001-00 METAL CHIP

10

5%

1/10W

R751

1-216-049-00 RES-CHIP

1K5%

1/10W

R753

1-216-073-00 METAL CHIP

10K5%

1/10W

R781

1-216-081-00 METAL CHIP

22K5%

1/10W

R782

1-216-081-00 METAL CHIP

22K5%

1/10W

< SWITCH >

S501

1-571-478-11 SWITCH, SLIDE

(FREQUENCY SELECT)(C5600X)

S551

1-692-431-21 SWITCH, TACTILE (RESET)

S552

1-771-540-11 SWITCH, PUSH (1 KEY)(NOSE SWITCH)

MAIN

Summary of Contents for XR-C5300X

Page 1: ... XR C5300X C5305 FM MW SW CASSETTE CAR STEREO XR C5600X US Model Canadian Model XR C5300X C5305 E Model XR C5600X Model Name Using Similar Mechanism XR C5100 Tape Transport Mechanism Type MG 25F 136 SPECIFICATIONS XR C5300X C5305 C5600X Photo XR C5300X ...

Page 2: ... KEY SUB Boards 25 7 7 IC Block Diagrams 26 7 8 IC Pin Function 27 8 EXPLODED VIEWS 32 9 ELECTRICAL PARTS LIST 35 Flexible Circuit Board Repairing Keep the temperature of the soldering iron around 270 C dur ing repairing Do not touch the soldering iron on the same conductor of the circuit board within 3 times Be careful not to apply force on the conductor when soldering or unsoldering Notes on chi...

Page 3: ...3 SECTION 2 GENERAL This section is extracted from instruction manual ...

Page 4: ...4 ...

Page 5: ...5 ...

Page 6: ...6 ...

Page 7: ...7 ...

Page 8: ...8 ...

Page 9: ...9 ...

Page 10: ...10 ...

Page 11: ...11 ...

Page 12: ...12 ...

Page 13: ... WR801 Sub board 5 Sub panel ass y 8 Connector CN351 9 Screw PTT2 6 6 1 Two screws PTT2 6 6 4 Screw PTT2 6 6 2 Two screws PTT2 6 6 3 Screw PTT2 6 6 0 Mechanism deck MG 25F 136 7 Flexible flat cable CNP301 5 Rubber cap 25 1 Eight screws PTT2 6 8 2 Two screws PTT2 6 12 6 Ground screw 7 Two ground screws 4 Ground plate TU 3 Heat sink 8 Main board 9 Insulated plate ...

Page 14: ...ending the claw 6 Fit projection on D part 4 Fit claw on B part 3 Put the housing under A part 5 Fit projection on C part 1 Install the catch to the hanger 2 Install the hanger onto two claws of the housing 7 Holder the hanger by bending the claw hanger housing 2 Move the arm suction in the arrow direction and fit on projection 1 Fit the arm suction on the shaft projection ...

Page 15: ... shaft B 2 Fit the lever LDG B on shafts A and B and install it 3 type E stop ring 2 0 gear LDG D 5 gear LDG FT 6 polyethylene washer 2 tension spring LD 2 2 tension spring LD 1 gear LDG FB lever LDG A hole hole 4 Align hole in the gear LDG D with hole the lever LDG A 3 Move the lever LDG B in the arrow direction 1 ...

Page 16: ...16 GUIDE C 2 guide C 1 three claws MOUNTING POSITION OF CAPSTAN REEL MOTOR M901 two precision screws P2 2 capstan reel motor M901 30 ...

Page 17: ...ch 2 95 6 37 N m Reverse CQ 102RC 30 65 g cm 0 42 0 90 oz inch Reverse 0 05 0 44 N m Back Tension CQ 102RC 0 5 4 5 g cm 0 01 0 06 oz inch 5 89 19 61 N m FF REW CQ 201B 60 200 g cm 0 83 2 78 oz inch set test tape WS 48A 3 kHz 0 dB AUDIO OUT jack J331 10 kΩ speed checker or frequency counter TUNER SECTION 0 dB 1 µV The tuner section has no adjustment Adjustment Location SET UPPER VIEW Tape Speed Adj...

Page 18: ...2 14 5 3 FL FL 21 23 FR FR FL IN FR IN 11 9 7 RL RL RL IN 15 22 17 19 RR RR RR IN 4 TEL MUTE Q583 CN781 1 2 POWER CONNECTOR POWER AMP IC751 FRONT L 9 FRONT R 4 FRONT R 12 REAR L 2 REAR L 10 REAR R 3 REAR R 11 13 MUTING Q171 MUTING Q271 MUTING Q181 STNBY MUTE MUTING Q281 R CH R CH CAPSTAN REEL MOTOR DRIVE Q354 CMON BATT B M M901 CAPSTAN REEL MOTOR TAPE REGULATOR DRIVE Q352 LMEJ TAPON LMLOD VCC B 8 ...

Page 19: ...TCH 13 11 1 BUS ON OUT BUS ON IN 12 9 DATA IN SONY BUS INTERFACE IC581 BATT SIRCS BATT B BUS ON B DATA B CLK RESET 3 7 6 5 4 2 RST 3 BATT UN5 UN4 UN3 UN1 UN2 BUIN UN5 UN4 UN3 UN1 SIR UN2 BUIN BATTERY SWITCH 10 B U C 28 19 44 UNICKO 43 UNISI 42 UNISO 29 SIRCS 20 33 TH501 D582 D581 RESET SYSRST BUIN BUSON S551 RESET FOR SONY BUS CN581 BUS CONTROL IN DSTSEL 6 ACCESSORY CHECK Q571 ANT B TU B 8V REGULA...

Page 20: ...ages are taken with a VOM Input impedance 10 MΩ Voltage variations may be noted due to normal produc tion tolerances Waveforms are taken with a oscilloscope Voltage variations may be noted due to normal produc tion tolerances Circled numbers refer to waveforms Signal path F FM f AM MW SW E TAPE PLAYBACK For printed wiring boards Note X parts extracted from the component side Y parts extracted from...

Page 21: ...RD MAIN BOARD Semiconductor Location D1 D 8 D31 F 4 D51 D 12 D351 H 11 D352 G 12 D501 I 7 D551 F 11 D552 F 11 D553 I 9 D554 F 11 D571 D 8 D572 D 8 D581 E 11 D582 D 11 D583 D 11 D584 B 12 D585 B 12 D586 B 12 D587 F 9 D588 E 8 D601 I 12 D610 D 9 D611 D 9 D613 C 9 D614 D 9 D621 D 5 D622 D 6 D624 D 7 D701 J 4 D702 J 4 D703 J 5 D704 J 5 D705 I 3 D706 J 5 D707 I 3 D708 I 2 D709 I 3 D710 J 4 D721 C 8 D72...

Page 22: ...5 C5600X 22 22 7 3 SCHEMATIC DIAGRAM MAIN BOARD 1 2 See page 20 for Waveforms See page 21 for Printed Wiring Board See page 26 for IC Block Diagrams See page 27 for IC Pin Function S501 FREQUENCY SELECT S552 NOSE SW ...

Page 23: ...XR C5300X C5305 C5600X 23 23 7 4 SCHEMATIC DIAGRAM MAIN BOARD 2 2 See page 21 for Printed Wiring Board See page 26 for IC Block Diagrams POWER CONNECTOR S551 RESET ...

Page 24: ...SOURCE DSPL ENTER REP 1 SHUE 2 3 4 5 D BASS 6 MODE o SOUND OFF PRST DISC M LCD901 52 1 DISC PRST A g 1 676 603 11 WR801 14 1 A MAIN BOARD CN701 1 676 603 11 1 KEY BOARD CN901 1 2 3 4 5 6 7 8 9 10 11 12 13 14 A SIDE Page 21 Semiconductor Location D901 C 11 D902 B 10 D903 B 10 D904 B 10 D951 A 4 D952 B 6 IC901 B 8 Ref No Location Semiconductor Location IC951 A 6 Ref No Location ...

Page 25: ...XR C5300X C5305 C5600X 25 25 7 6 SCHEMATIC DIAGRAMS KEY SUB BOARDS See page 20 for Waveform ...

Page 26: ...OVER VOLTAGE PROTECT REGULATOR 1 2 3 4 5 6 7 8 9 10 12 11 NC TUNER8 7 ANT SW TUNER5 6 SW STB VDD5 6V AMP VCC ANT COM8 7V TUNER5 6V TUNER8 7V GND 34 35 36 37 38 39 40 41 42 43 44 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 16 15 14 13 12 1 2 3 4 5 6 7 8 9 10 11 INPUT MULTIPLEXER MAIN SOURCE SELECTOR MIXING SELECTOR SECOND SOURCE SELECTOR MAIN PHONO MAIN CH0 AUX AM FM IN GAIN AUTO ZERO LOUDNESS ...

Page 27: ...US ON control output Outputs L when UNI LINK communication is activated SYSTEM RESET control output Outputs L when the UNI LINK slave microprocessor is reset LCD serial data output Serial interface with LCD driver IC Outputs L when OFF to prevent misoperations of the C MOS port LCD chip enable output terminal Serial interface with LCD driver IC Outputs L when OFF to prevent misoperations of the C ...

Page 28: ...ode on Buzzer control output Terminal for driving piezoelectric buzzer to produce beep sound System power supply control output Controls power on off of the system power supply turned on when the unit operates Outputs H when the power is on and L when off Xplod model acknowledge terminal Sets the slave illumination to amber when H Amber when L Accessory power supply detection input Input terminal ...

Page 29: ...puts from TUX 52 AMSON O Outputs L during AMS FOR REV control output Controls tape running direction Outputs H in the forward direction and L in the reverse direction Metal control input output Switches between metal on off MTL is present when initial L is input Outputs H during MTL ON Tape mute control output FF and REW are active during ATA operations Outputs H during mute on when the EQ IC is c...

Page 30: ...hen off output L output Reel table rotation detection input Used for detecting tape end using the terminal for detecting tape rotation 85 POS3 I 86 POS2 I Position signal detection input 87 POS0 I Terminal for detecting tape position Connected to MD 88 POS1 I Loading motor control output Loading direction Rotates the loading motor in the normal direction using the tape control terminal Loading mot...

Page 31: ...31 93 NCO O 94 O 95 DAVSS O 96 NS_MASK O Not used 97 O 98 O 100 DAVDD O Pin No Pin Name I O Function ...

Page 32: ...3 040 994 01 CHASSIS 3 3 045 878 01 PLATE TU GROUND 4 X 3377 621 2 LOCK ASSY 5 3 040 990 01 BUTTON EJECT 6 1 676 603 11 SUB BOARD 7 3 027 437 12 DOOR CASSETTE 8 3 935 003 01 SPRING TORSION 9 3 045 877 01 CUSHION TU 10 X 3376 699 2 GEAR ASSY 11 3 030 909 02 DAMPER OIL 12 3 713 786 51 SCREW P 2X3 13 3 045 828 01 INSULATED PLATE 14 3 040 996 11 HEAT SINK 2P 15 3 012 859 01 CAP 25 RUBBER 16 3 915 923 ...

Page 33: ...267 01 SPRING OPEN 56 3 040 987 01 BUTTON OFF 57 3 040 988 01 BUTTON 1 6 58 3 040 985 01 BUTTON DIR ENTER 59 3 040 986 01 BUTTON MENU SOUND 60 3 040 997 01 PLATE LCD GROUND 61 3 041 371 02 SHEET REFLECTOR 62 3 040 993 01 PLATE LCD LIGHT GUIDE 63 1 694 660 11 CONDUCTIVE BOARD CONNECTION 64 3 040 992 01 HOLDER LCD 65 X 3378 398 1 PANEL ASSY FRONT BACK 66 3 045 596 01 CUSHION OFF 67 X 3378 574 1 PANE...

Page 34: ...NGER 161 3 933 346 01 CATCHER 162 3 933 344 01 GUIDE C 163 3 014 798 01 SCREW HEAD SPECIAL 164 3 364 151 01 WASHER 165 A 3301 267 A CHASSIS ASSY G 166 3 017 302 01 BELT 25 167 3 936 853 01 FLYWHEEL F 168 3 701 437 21 WASHER HP901 1 500 157 21 HEAD MAGNETIC PLAYBACK M901 A 3291 665 A MOTOR ASSY MAIN CAPSTAN REEL Ref No Part No Description Remark Ref No Part No Description Remark 3 MECHANISM DECK SE...

Page 35: ... 50PF 50V C141 1 107 823 11 CERAMIC CHIP 0 47UF 10 00 16V C142 1 163 181 00 CERAMIC CHIP 100PF 5 00 50V C171 1 164 506 11 CERAMIC CHIP 4 7UF 16V C172 1 163 181 00 CERAMIC CHIP 100PF 5 00 50V C174 1 164 489 11 CERAMIC CHIP 0 22UF 10 00 16V C181 1 164 506 11 CERAMIC CHIP 4 7UF 16V C182 1 163 251 11 CERAMIC CHIP 100PF 5 00 50V C183 1 163 181 00 CERAMIC CHIP 100PF 5 00 50V C184 1 164 489 11 CERAMIC CH...

Page 36: ...89 11 ELECT 47uF 20 16V C623 1 164 506 11 CERAMIC CHIP 4 7UF 16V C701 1 163 059 00 CERAMIC CHIP 0 01UF 10 00 50V C702 1 163 077 00 CERAMIC CHIP 0 1uF 10 25V C703 1 163 077 00 CERAMIC CHIP 0 1uF 10 25V C704 1 163 047 11 CERAMIC CHIP 0 001uF 5 50V C705 1 163 077 00 CERAMIC CHIP 0 1uF 10 25V C752 1 107 682 11 CERAMIC CHIP 1UF 10 00 16V C753 1 164 506 11 CERAMIC CHIP 4 7UF 16V C755 1 124 233 11 ELECT ...

Page 37: ...QR Q581 8 729 900 53 TRANSISTOR DTC114EKA T146 Q582 8 729 027 38 TRANSISTOR DTA144EKA T146 Q583 8 729 120 28 TRANSISTOR 2SC2412K T 146 QR C5600X Q601 8 729 423 99 TRANSISTOR 2SD2137 OP TA Q602 8 729 020 67 TRANSISTOR XN1A312 TX Q621 8 729 027 23 TRANSISTOR DTA114EKA T146 Q622 8 729 021 94 TRANSISTOR 2SK1657 T1B Q631 8 729 020 67 TRANSISTOR XN1A312 TX RESISTOR R1 1 216 025 00 RES CHIP 100 5 1 10W R...

Page 38: ...16 105 00 RES CHIP 220K 5 1 10W R553 1 216 097 00 RES CHIP 100K 5 1 10W R554 1 216 097 00 RES CHIP 100K 5 1 10W R555 1 208 806 11 RES CHIP 10K 0 5 1 10W R556 1 208 806 11 RES CHIP 10K 0 5 1 10W R557 1 216 049 00 RES CHIP 1K 5 1 10W R558 1 216 033 00 METAL CHIP 220 5 1 10W R560 1 216 089 00 RES CHIP 47K 5 1 10W C5600X R561 1 216 073 00 METAL CHIP 10K 5 1 10W R562 1 208 806 11 RES CHIP 10K 0 5 1 10W...

Page 39: ...0X LSW916 1 771 609 11 SWITCH TACT WITH LED SHUF 2 C5305 LSW916 1 771 883 21 SWITCH TACTILE WITH LED SHUF 2 5300X C5600X LSW917 1 771 609 11 SWITCH TACT WITH LED REP 1 C5305 LSW917 1 771 883 21 SWITCH TACTILE WITH LED REP 1 C5300X C5600X RESISTOR R901 1 216 647 11 METAL CHIP 680 0 5 1 10W R902 1 216 647 11 METAL CHIP 680 0 5 1 10W R903 1 216 647 11 METAL CHIP 680 0 5 1 10W THERMISTOR TH501 1 803 3...

Page 40: ...80 5 1 16W C5300X C5600X R938 1 216 809 11 METAL CHIP 100 5 1 16W R939 1 216 821 11 METAL CHIP 1K 5 1 16W C5300X C5600X R951 1 216 819 11 METAL CHIP 680 5 1 16W R952 1 216 021 00 METAL CHIP 68 5 1 10W R953 1 216 857 11 METAL CHIP 1M 5 1 16W R954 1 216 049 00 RES CHIP 1K 5 1 10W R955 1 216 049 00 RES CHIP 1K 5 1 10W R956 1 216 821 11 METAL CHIP 1K 5 1 16W R957 1 216 851 11 METAL CHIP 330K 5 1 16W R...

Page 41: ...362 21 MANUAL INSTRUCTION INSTALL ENGLISH SPANISH CHINESE C5600X 3 044 623 01 LID BATTERY CASE for RM X74 X91 X 3378 490 1 CASE PANEL ASSY PARTS FOR INSTALLATION AND CONNECTIONS 501 X 3378 602 1 FRAME ASSY 502 3 924 961 01 SUPPORT ND FITTING C5300X C5305 503 X 3368 725 1 SCREW ASSY FITTING C5300X C5305 504 7 682 160 01 SCREW P 4X6 C5300X C5305 505 3 934 325 01 SCREW K 5X8 TAPPING 506 3 041 000 01 ...

Page 42: ...42 XR C5300X C5305 C5600X Sony Corporation Mobile Electronics Division Company 9 870 102 11 2000B097035 1 Printed in Singapore 2000 2 Published by General Engineering Dept ...

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