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SERVICE MANUAL

US Model

Canadian Model

AEP Model

UK Model

E Model

XM-SD22X

STEREO POWER AMPLIFIER

Other Specifications

Circuit system

OTL (output transformerless) circuit
Pulse power supply

Inputs

RCA pin jacks
High level input connector

Outputs

Speaker terminals
Through out pin jacks

Suitable speaker impedance

2 – 8 

 (stereo)

4 – 8 

 (when used as a bridging amplifier)

Maximum outputs

400 W 

×

 2 (at 4 

)

600 W 

×

 2 (at 2 

)

1,200 W (BTL, at 4 

)

Rated outputs (supply voltage at 14.4 V)

200 W RMS 

×

 2 (20 Hz – 20 kHz,

0.1% THD + N, at 4 

)

250 W RMS 

×

 2 (20 Hz – 20 kHz,

0.15% THD + N, at 2 

)

500 W RMS (BTL) (20 Hz – 20 kHz,
0.15% THD + N, at 4 

)

SN Ratio

93 dBA (Reference 1W into 4 

)

Frequency response

5 Hz – 50 kHz (     dB)

Input level adjustment range

0.3 – 6.0 V (RCA pin jacks)
1.2 – 12.0 V (High level input)

Low-pass filter

50 – 300 Hz, –12 dB/oct

Low boost

0 – 10 dB (40 Hz)

Power requirements

12 V DC car battery
(negative ground)

Power supply voltage

10.5 – 16 V

Current drain

at rated output : 48 A (at 4 

)

Remote input : 1 mA

Dimensions

Approx. 403 

×

 55 

×

 277 mm

(15 

7/8

 

×

 2 

1/4

 

×

 11 in.)

(w/h/d) not incl. projecting parts and controls

Mass

Approx. 5 kg (11 lb. 1 oz.) not incl. accessories

Supplied accessories

Mounting screws (4)
High level input cord (1)
Protection cap (1)

Design and specifications are subject to change without
notice.

SPECIFICATIONS

AUDIO POWER SPECIFICATIONS (US MODEL)

POWER OUTPUT AND TOTAL HARMONIC DISTORTION
200 watts per channel minimum continuous average power into
4 ohms, both channels driven from 20 Hz to 20 kHz with no more
than 0.1% total harmonic distortion per Car Audio Ad Hoc
Committee standards.

+0

–3

Ver. 1.0  2004.12

9-879-367-01

2004L04-1

© 2004.12

Sony Corporation

e Vehicle Company

Published by Sony Engineering Corporation

Summary of Contents for XM SD22X

Page 1: ...0 V High level input Low pass filter 50 300 Hz 12 dB oct Low boost 0 10 dB 40 Hz Power requirements 12 V DC car battery negative ground Power supply voltage 10 5 16 V Current drain at rated output 48 A at 4 Ω Remote input 1 mA Dimensions Approx 403 55 277 mm 15 7 8 2 1 4 11 in w h d not incl projecting parts and controls Mass Approx 5 kg 11 lb 1 oz not incl accessories Supplied accessories Mountin...

Page 2: ...ED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY ATTENTION AU COMPOSANT AYANT RAPPORT À LA SÉCURITÉ LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT ...

Page 3: ...e transformateur d impulsions intégré et séparées en alimentation positive et négative avant d être reconverties en courant continu Ce système d alimentation de faible poids assure une alimentation électrique très efficace pour une sortie d impédance faible Circuit Diagram Schéma du circuit Low boost Amplification de basses fréquences Frequency Fréquence dB Frequency Fréquence dB Cut off frequency...

Page 4: ... tous les autres fils Power Connection Wires Câbles d alimentation Car audio unit Autoradio Fuse 80 A Fusible 80 A 12 V car battery Batterie de voiture 12 V Remote output 1 Sortie de commande 1 REM OUT to a metal point of the car vers une partie métallique de la carrosserie 1 If you have the factory original or some other car audio unit without a remote output for the amplifier connect the remote ...

Page 5: ...ordé un circuit de résonance série sera créé par la bobine et le condensateur Dans ce cas l impédance dans la zone de résonance sera considérablement réduite et comme dans le casd un court circuit l amplificateur peut être endommagé Par conséquent veillez à ce qu un haut parleur soit toujours raccordé au circuit C1 C2 capacitor unit µF 800 500 400 300 270 200 150 100 68 50 39 Table of crossover va...

Page 6: ... Cordon rayé noir Black striped cord Cordon rayé noir Black striped cord Cordon rayé noir High Level Input Connection 2 Speaker System Connexion d entrée à haut niveau Système à 2 haut parleurs Left speaker min 2 Ω Haut parleur gauche min 2 Ω Right speaker min 2 Ω Haut parleur droit min 2 Ω Grey Gris White Blanc Car audio unit Autoradio Pour plus de détails sur les réglages des commutateurs et com...

Page 7: ...given 2 1 BOTTOM PLATE Note This set can be disassemble according to the following sequence 2 1 BOTTOM PLATE Page 7 2 2 MAIN BOARD SECTION Page 8 2 4 LED BOARD Page 9 SET 2 3 MAIN BOARD Page 8 4 bottom plate 5 insulating sheet 1 two screws BTP 3 x 6 3 two screws BTP 3 x 6 2 two screws BTP 3 x 6 ...

Page 8: ...RD 2 2 MAIN BOARD SECTION heat sink main 6 CN810 5 MAIN board section 1 four screws P 3 x 8 2 three screws P 3 x 8 3 three screws P 3 x 8 4 screw P 3 x 8 3 front panel 4 MAIN board 1 two screws P 3 x 8 2 three screws P 3 x 8 ...

Page 9: ...9 XM SD22X 2 4 LED BOARD 3 LED board 2 bracket LED heat sink main 1 three screws P 3 x 8 ...

Page 10: ...m tempera ture of about 25 C Setting Procedure 1 Turn the variable resistors RV103 L CH and RV203 R CH full clockwise as seen from the component side to minimize the bias current 2 The input signal is to be no signal 3 Apply the voltage to the B and REM terminals from the stabi lized power supply and gradually increase it up to 12 0 V while checking for any unusual current 4 Adjust each of RV103 L...

Page 11: ... Q211 Q213 DRIVE AMP Q206 BIAS Q207 BOOST EQUALIZER Q201 RV102 2 LOW BOOST 40Hz 16 7V B 16 7V B CNJ801 2 4 CNJ803 INPUT R L HIGH LEVEL INPUT R LINE SWITCH Q202 RV203 BIAS RV103 BIAS DC OFFSET DET Q802 Q803 Q804 15 16 1 2 14 12 B SWITCH Q901 Q902 TEMP DET Q809 TH801 803 808 PTH801 DC DET IC902 REF REG PROTECT LATCH Q801 Q805 Q806 HI VOLTAGE DET IC903 Q920 CN801 F902 RECT D911 917 RECT D909 RECT D90...

Page 12: ...911 R910 S801 R301 R820 R828 R823 R821 R833 R844 R905 C907 R904 C909 Q901 D902 CNJ801 CN803 IC302 1 2 IC302 2 2 RV301 S801 RV101 CN801 C902 CNJ801 IC301 TH801 R834 Q920 F902 F901 Q806 Q805 Q809 Q903 Q902 D850 D852 D853 D851 D854 R853 R857 JR800 IC101 1 2 IC101 2 2 IC202 1 2 IC102 1 2 R819 R815 R835 D803 D820 IC902 IC903 D915 D901 CN852 R850 R851 R856 R854 C301 R304 R303 D832 D827 D822 4 2 SCHEMATI...

Page 13: ...7 R245 R243 R261 R260 R248 R246 R244 Q207 Q213 Q211 Q209 C904 C906 C905 C903 R860 R936 C936 R937 C937 C935 C934 C940 C941 R252 C228 R253 R153 C128 R141 C123 Q103 Q203 Q104 Q204 R255 R148 R146 R147 R145 R143 R800 Q107 R239 R133 C117 C701 C927 C928 D913 D914 C901 RV102 R221 CN804 CN805 R149 R249 T901 R238 R138 R140 R139 R161 R924 R927 C916 C921 C922 C923 C924 C925 C926 R251 R250 R151 R150 C232 C226 ...

Page 14: ...D906 JW136 JW134 Q904 R150 JW135 JW130 JW131 JW132 JW140 JW122 JW331 C701 C926 L901 L903 R152 Q109 Q108 R151 R149 Q210 Q212 R250 R249 R251 Q905 C916 C923 JW156 JW107 JW152 JW158 JW345 JW332 JW159 C128 JW148 JW157 Q901 JW124 JW163 C909 R141 JW105 JW104 JW106 JW243 JW199 JW149 JW147 JW146 JW150 JW137 JW141 JW142 Q207 JW171 IC902 C907 C911 JW184 R252 C228 JW187 C938 C939 C932 C933 JW181 JW179 JW174 J...

Page 15: ...aveforms are taken with a oscilloscope Voltage variations may be noted due to normal produc tion tolerances Circled numbers refer to waveforms Signal path F AUDIO for printed wiring boards Note X parts extracted from the component side Pattern from the side which enables seeing 3 0Vp p 1 IC901 5 1V div 5 µsec div 15 µsec Waveform Semiconductor Location MAIN BOARD Ref No Location Ref No Location D1...

Page 16: ... HEAT SINK MAIN SECTION 1 X 2025 547 1 PLATE ASSY ORNAMENTAL 2 2 589 409 01 SHEET DOUBLE FACE ADHESIVE 0F901 1 533 743 11 FUSE BLADE TYPE AUTO FUSE 40A 0F902 1 533 743 11 FUSE BLADE TYPE AUTO FUSE 40A 1 7 685 545 14 SCREW BTP 3X6 TYPE2 N S 2 7 685 546 19 SCREW BTP 3X8 TYPE2 N S 3 7 685 649 79 SCREW BVTP 3X14 TYPE2 N S The components identified by mark 0 or dotted line with mark 0 are critical for ...

Page 17: ... of 3 Q110 X 3383 027 1 FET PAIR ASSY N IRF540 set of 3 Q111 X 3383 028 1 FET PAIR ASSY P IRF9540 set of 3 Q112 X 3383 027 1 FET PAIR ASSY N IRF540 set of 3 Q113 X 3383 028 1 FET PAIR ASSY P IRF9540 set of 3 Q208 X 3383 027 1 FET PAIR ASSY N IRF540 set of 3 Q209 X 3383 028 1 FET PAIR ASSY P IRF9540 set of 3 Q210 X 3383 027 1 FET PAIR ASSY N IRF540 set of 3 Q211 X 3383 028 1 FET PAIR ASSY P IRF9540...

Page 18: ...MIC CHIP 100PF 5 50V C206 1 163 251 11 CERAMIC CHIP 100PF 5 50V C207 1 107 826 11 CERAMIC CHIP 0 1uF 10 16V C208 1 107 826 11 CERAMIC CHIP 0 1uF 10 16V C209 1 126 796 11 ELECT 22uF 20 50V C210 1 162 927 11 CERAMIC CHIP 100PF 5 50V C211 1 126 794 11 ELECT 4 7uF 20 50V C212 1 126 794 11 ELECT 4 7uF 20 50V C216 1 162 927 11 CERAMIC CHIP 100PF 5 50V C217 1 126 794 11 ELECT 4 7uF 20 50V C218 1 127 715 ...

Page 19: ...B D702 8 719 080 34 DIODE SDS511 D703 8 719 080 34 DIODE SDS511 D801 8 719 080 34 DIODE SDS511 D802 8 719 080 34 DIODE SDS511 D803 8 719 080 34 DIODE SDS511 D820 8 719 080 34 DIODE SDS511 D822 8 719 080 34 DIODE SDS511 D827 8 719 080 34 DIODE SDS511 D832 8 719 080 34 DIODE SDS511 D901 8 719 978 33 DIODE DTZ TT11 6 8B D902 8 719 065 46 DIODE 02DZ16 Z TPH3 D905 8 719 079 00 DIODE FCH10A15 D906 8 719...

Page 20: ... 6 550 693 01 TRANSISTOR KTC4373 Q912 8 729 034 51 TRANSISTOR KTC3875 Q913 8 729 034 51 TRANSISTOR KTC3875 Q914 6 550 693 01 TRANSISTOR KTC4373 Q915 6 550 690 01 TRANSISTOR KTA1661 Q920 6 550 693 01 TRANSISTOR KTC4373 RESISTOR R101 1 216 837 11 METAL CHIP 22K 5 1 10W R102 1 216 837 11 METAL CHIP 22K 5 1 10W R103 1 216 837 11 METAL CHIP 22K 5 1 10W R104 1 216 837 11 METAL CHIP 22K 5 1 10W R105 1 21...

Page 21: ...10K 5 1 10W R704 1 216 841 11 METAL CHIP 47K 5 1 10W R800 1 216 841 11 METAL CHIP 47K 5 1 10W R801 1 216 841 11 METAL CHIP 47K 5 1 10W R802 1 216 841 11 METAL CHIP 47K 5 1 10W R803 1 216 857 11 METAL CHIP 1M 5 1 10W R804 1 216 833 11 METAL CHIP 10K 5 1 10W R805 1 216 833 11 METAL CHIP 10K 5 1 10W R806 1 216 833 11 METAL CHIP 10K 5 1 10W R807 1 216 833 11 METAL CHIP 10K 5 1 10W R808 1 216 857 11 ME...

Page 22: ...01 118 01 LED SEL6E10C STP5 POWER D853 6 501 118 01 LED SEL6E10C STP5 POWER D854 6 501 117 01 LED SEL2110W TP3 PROTECTOR JUMPER RESISTOR JR800 1 216 296 11 SHORT CHIP 0 RESISTOR R850 1 216 815 11 METAL CHIP 330 5 1 10W R851 1 216 815 11 METAL CHIP 330 5 1 10W R853 1 216 815 11 METAL CHIP 330 5 1 10W R854 1 216 815 11 METAL CHIP 330 5 1 10W R856 1 216 815 11 METAL CHIP 330 5 1 10W R857 1 216 815 11...

Page 23: ...23 XM SD22X MEMO ...

Page 24: ...N HISTORY Clicking the version allows you to jump to the revised page Also clicking the version at the upper on the revised page allows you to jump to the next revised page Ver Date Description of Revision 1 0 2004 12 New ...

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