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Sony XAV-701BT, Service Manual

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Sony XAV-701BT Service Manual Download Page 24

XAV-701BT/741

24

3-17.  MAIN  BOARD  BLOCK

F

F

1

 two screws

 (PTT2.6 

u

 6)

6

 ground point screw

 (PTT2.6 

u

 6)

6

 ground point screw

 (PTT2.6 

u

 6)

6

 ground point screw

 (PTT2.6 

u

 6)

7

 MAIN board block

6

 ground point 

 screw
 (PTT2.6 

u

 6)

5

 two screws

 (PTT2.6 

u

 8)

5

 two screws

 (PTT2.6 

u

 8)

2

 LID (MAIN) board

3

 flexible printed wiring board (60 pin) (FPB1)

 (CN901)

4

 flexible flat cable (20 core) 

 (CN902)

Insert is shallow

Insert is straight 
to the interior.

connector

Insert is incline

flexible flat cable

flexible flat cable

flexible flat cable

connector

connector

NG

OK

NG

Note:

 When you install the flexible flat cable, please install them

 

correctly. There is a possibility that this machine damages 

 

when not correctly installing it.

Summary of Contents for XAV-701BT

Page 1: ...minals AUX video input terminals USB port External input terminal E PAL South African and Russian models Power requirements 12 V DC car battery negative ground earth Dimensions Approx 178 u 100 u 185 mm 7 1 8 u 4 u 7 3 8 in w h d Mounting dimensions Approx 182 u 111 u 160 mm 7 1 4 u 4 3 8 u 6 3 8 in w h d Mass Approx 2 4 kg 5 lb 5 oz Supplied accessories Parts for installation and connections 1 se...

Page 2: ...NON COMMERCIAL USE OF A CONSUMER FOR DECODING MPEG 4 VIDEO THAT WAS ENCODED BY A CONSUMER ENGAGED IN A PERSONAL AND NON COMMERCIAL ACTIVITY AND OR WAS OBTAINED FROM A VIDEO PROVIDER LICENSED BY MPEG LA TO PROVIDE MPEG 4 VIDEO NO LICENSE IS GRANTED OR SHALL BE IMPLIED FOR ANY OTHER USE ADDITIONAL INFORMATION INCLUDING THAT RELATING TO PROMOTIONAL INTERNAL AND COMMERCIAL USES AND LICENSING MAY BE OB...

Page 3: ... Board MAIN Board Component Side 40 5 9 Printed Wiring Board MAIN Board Conductor Side 41 5 10 Schematic Diagram MAIN Board 1 4 42 5 11 Schematic Diagram MAIN Board 2 4 43 5 12 Schematic Diagram MAIN Board 3 4 44 5 13 Schematic Diagram MAIN Board 4 4 45 5 14 Printed Wiring Board EXT NAVI Board 46 5 15 Schematic Diagram EXT NAVI Board 47 5 16 Printed Wiring Board MOTOR Board 48 5 17 Schematic Diagr...

Page 4: ... MAIN board cannot exchange with single When these parts are damaged exchange the complete mounted board NOTE FOR REPLACEMENT OF THE DISPLAY AND KEY7 BOARDS When repairing the complete DISPLAY board and complete KEY7 board should be replaced since any parts in the DISPLAY and KEY7 boards cannot be repaired NOTE THE CN7301 ON THE D SUB7 BOARD RE PLACING CN7301 on the D SUB7 board cannot exchange wi...

Page 5: ...1 Press the or button and select the alphanumeric char acter of 0 to F 2 The digit advances by pressing the button The digit returns by pressing the button 3 The setting is completed by pressing the ENTER button and the initialization operation is done 2 3 Destination Code Model Destination Destination code XAV 701BT E NTSC model 000003 XAV 701BT 741 E PAL model 000002 XAV 701BT South African mode...

Page 6: ...ATTERY OF THE REMOTE COMMANDER Under normal conditions the battery will last approximately 1 year The service life may be shorter depending on the conditions of use When the battery becomes weak the range of the remote commander becomes shorter Replace the battery with a new CR2025 lithium battery Use of any other battery may present a risk of fire or explosion Notes on the lithium battery s Keep ...

Page 7: ... El sonido se emitirá a través de este terminal sólo cuando esté activado ZONE x ZONE Este terminal emite a un nivel fijo independientemente del control de volumen de la unidad 8 Puede requerirse un adaptador independiente 9 Cable de conexión USB RC 202IPV no suministrado Para conectar un iPod a través de RC 202IPV asegúrese de conectar el enchufe de salida de video a AUX1 IN Fusible 10 A Desde la...

Page 8: ... volume control of the unit 8 A separate adaptor may be required 9 USB connection cable RC 202IPV not supplied To connect an iPod via RC 202IPV make sure to connect the video output plug to AUX1 IN MIC IN 3 AUX2 AUDIO IN Z Z L R 7 REVERSE IN CAMERA REAR OUT REMOTE IN 8 SUB OUT EXT AUX1 AUDIO IN FRONT AUDIO OUT REAR AUDIO OUT AUX2 IN AUX1 IN Fuse 10 A From car antenna aerial 4 REM OUT Max supply cu...

Page 9: ... Notes on speaker connection Before connecting the speakers turn the unit off Use speakers with an impedance of 4 to 8 ohms and with adequate power handling capacities to avoid damage Do not connect the speaker terminals to the car chassis or connect the terminals of the right speakers with those of the left speakers Do not connect the ground earth lead of this unit to the negative terminal of a s...

Page 10: ...ep the unused clip b for future use Removing the bracket Before installing the unit remove the bracket from the unit 1 Insert both release keys together between the unit and the bracket until they click 2 Pull down the bracket then pull up the unit to separate them Adjusting the frames You can adjust the projecting part of the unit when the unit is mounted Shift lever Projecting part 1 Remove the ...

Page 11: ...янкового гальма До додаткового обладнання на кшталт портативного мультимедійного програвача ігрової приставки тощо не постачається Порада Для підключення додаткових пристрої можна використовувати шнур із роз ємами RCA не постачається До терміналу 12 В виводу задньої лампи автомобіля тільки у випадку приєднання камери заднього огляду Порада У деяких автомобілях сигнал може не прийматися належним чи...

Page 12: ...ремикача стоянкового гальма в автомобілі залежить від автомобіля Для отримання докладнішої інформації зверніться до свого автодилера або найближчого дилера Sony Установлення мікрофона тільки для моделі XAV 701BT Для фіксування голосу під час розмов у режимі handsfree потрібно встановити зовнішній мікрофон Попередження Зберігайте мікрофон у місцях де він не зазнає впливу високої температури та воло...

Page 13: ...RD Page 28 3 24 CHASSIS OP ZA COMPLETE ASSY OP1 Page 28 3 15 CONNECTOR ASSY NV1 E PAL South African Russian models Page 23 3 17 MAIN BOARD BLOCK Page 24 3 16 EXT NAVI BOARD E PAL South African Russian models Page 23 3 7 LIQUID CRYSTAL DISPLAY PANEL LCD1 Page 18 3 8 TOUCH PANEL TPN1 Page 18 3 9 KEY7 BOARD COVER BUTTON Page 19 3 14 CONNECTION CORD FOR AUTOMOBILE CNC201 CNC202 Page 22 3 18 DC FAN 25X...

Page 14: ...is straight to the interior connector Insert is incline flexible flat cable flexible flat cable flexible flat cable connector connector NG OK NG Note 2 When you install the flexible flat cable please install them correctly There is a possibility that this machine damages when not correctly installing it Note 1 When drawing out the front panel fundamentally turn on the power and press the Eject but...

Page 15: ... PTT2 6 u 6 2 two screws PTT2 6 u 6 4 claw 5 panel base block Front panel block rear side view 1 two screws Z M1 7 u 2 5 Note These screws are deleted from the midway of production Note When installing the D SUB7 board match the position of two bosses 1 two screws PTT2 6 u 4 2 D SUB7 board Ver 1 2 ...

Page 16: ... Insert is shallow Insert is straight to the interior connector Insert is incline flexible flat cable or flexible board flexible flat cable or flexible board flexible flat cable or flexible board flexible board white line flexible board connector connector connector connector NG OK NG Note 1 When you install the flexible flat cable or flexible board please install themcorrectly There is a possibil...

Page 17: ...eat 6 DISPLAY board DISPLAY board 3 screw T 3 three screws T IC1000 DISPLAY board XAV 701BT XAV 741 Chassis display block rear side view 4 Remove the DISPLAY board block in the direction of an arrow total eight lock lock unlock NG OK Note Check that the mark of the shield AP and the mark of the DISPLAY board are the same directions ow Wo iQsWall Whe shield A3 block ...

Page 18: ...ck rear side view sheet LCD 1 2 guide line guide line guide line guide line Ile ible board settinJ LCD flexible board LCD flexible board XAV 741 1 2 guide line guide line guide line LCD flexible board LCD flexible board Ile ible board settinJ LCD flexible board LCD flexible board 1 2 2 Remove the touch panel in the direction of an arrow 3 touch panel TPN1 1 claw Front panel block rear side view 3 ...

Page 19: ... direction of an arrow 4 claw 3 5 boss 5 boss 6 KEY7 board 7 button VOL 0 to 0 5 mm 0 cover button 8 button EJECT7 9 filter IR7 Note Do not affix the sheet KEY7 on blue area sheet KEY7 sheet KEY7 flexible flat cable 20 core FFC3 narrow side width side Sheet KEY7 pasted position 1 screw PTT2 6 u 6 2 two bosses 2 two bosses 3 three claws 4 cover Ver 1 1 ...

Page 20: ...XAV 701BT 741 20 3 11 SUB PANEL BLOCK 1 screw PTT2 6 u 6 1 screw PTT2 6 u 6 2 claw 2 claw 2 two claws 2 two claws 4 sub panel block 3 Ver 1 1 ...

Page 21: ... 2 Insert is shallow Insert is straight to the interior connector Insert is incline flexible flat cable flexible flat cable flexible flat cable connector connector NG OK NG Note When you install the flexible flat cable please install them correctly There is a possibility that this machine damages when not correctly installing it 1 two screws PTT2 6 u 6 Ver 1 1 ...

Page 22: ...2 CN201 RQQHFWLRQ FRUG IRU DXWRPRELOH 1 1 VHWWLQJ 4 screw PTT2 6 u 6 4 screw PTT2 6 u 6 1 tape 2 connector CN201 3 connector CN202 Note The connector of CONNECTION CORD FOR AUTOMOBILE is the same number of pins Please attach to incorrect insertion carefully 5 connection cord for automobile CNC201 6 connection cord for automobile CNC202 3 14 CONNECTION CORD FOR AUTOMOBILE CNC201 CNC202 ...

Page 23: ...ctor NG OK NG Note When you install the connector please install them correctly There is a possibility that this machine damages when not correctly installing it 4 two screws PTT2 6 u 8 1 Remove the wire from lead pin 5 claw 6 connector assy NV1 lead pin MAIN board EXT NAVI board LUH VHWWLQJ 4 screw PTT2 6 u 6 5 bracket connector 6 EXT NAVI board 1 NAVI CABLE connector CN603 2 Remove the solder 3 ...

Page 24: ...crews PTT2 6 u 8 2 LID MAIN board 3 flexible printed wiring board 60 pin FPB1 CN901 4 flexible flat cable 20 core CN902 Insert is shallow Insert is straight to the interior connector Insert is incline flexible flat cable flexible flat cable flexible flat cable connector connector NG OK NG Note When you install the flexible flat cable please install them correctly There is a possibility that this m...

Page 25: ...1 thermal conductive pad T8 thermal conductive pad T8 thermal conductive pad T8 guide line thermal conductive pad T8 thermal conductive pad T8 thermal conductive pad T8 D401 D401 D401 guide line 1 screw PTT2 6 u 6 7 screw PTT2 6 u 6 8 bracket front7 9 motor assy 3 chassis R 1 screw PTT2 6 u 6 4 screw PTT2 6 u 6 4 screw PTT2 6 u 6 2 screw Z S2 6 u 4 2 screw Z S2 6 u 4 5 screw Z S2 6 u 4 5 screw Z S...

Page 26: ... cable connector connector NG OK NG Insert is shallow Insert is straight to the interior connector Insert is incline connector connector connector connector connector NG OK NG OH LEOH IODW FDEOH FRUH VHWWLQJ QVWDOOHG SRVLWLRQ QVWDOOHG SRVLWLRQ LUH VHWWLQJ Note 1 When you install the flexible flat cable please install them correctly There is a possibility that this machine damages when not correctl...

Page 27: ...wire 8 SERVO board SERVO board RED WHITE 5 three toothed lock screws Z M1 7 u 2 5 7 flexible flat cable 60 core CN10 6 Remove the SERVO board in the direction of the arrow 4 sled motor flexible board CN1 2 Remove the three solders of SENSOR board wire SERVO board RED WHITE BLACK 3 OP flexible board CN2 Note When disconnecting the OP flexible board from of the connector Be sure to refer to NOTE FOR...

Page 28: ... assy OP1 8 label S 7 compression spring damper Z 2 sled motor flexible board CN1 3 tension spring KF tension spring KF 0HWKRG RI LQVWDOOLQJ WHQVLRQ VSULQJ 4 Turn the gear RA1 fully in the direction of arrow A Hang in order of A B by pay attention spring of direction A B RWWRP YLHZ 1 OP flexible board CN2 Note When disconnecting the OP flexible board from of the connector Be sure to refer to NOTE ...

Page 29: ...to 3 DISASSEMBLY Page 13 to 28 2 Insert the 5pin cable into the connector of the MAIN board CN501 Note Connect 5pin cable after removing the front panel block and DVD mechanism deck referring to 3 DISASSEMBLY Page 13 to 28 MAIN Board Component Side CN501 CN501 CN501 Insert the 5 pin cable of RS 232C jig 3 The switch of RS232 JIG OVERALL ASSY is L H m o L 4 The communication software is start up 5 ...

Page 30: ...04B00210 Vcom2_p 0x03E901D6 5 To change the adjusted value dw0 is input by the com munication software and Enter key is pressed The following numerical value returns from the set NTSC adjustment dw0 03E9 VCom1_Bias 0x03E9 Vcom1_p 0x03E901D6 Vcom2_Bias 0x04B00210 Vcom2_p 0x03E901D6 PAL adjustment dw1 04B0 VCom1_Bias 0x03E901A0 Vcom1_p 0x03E901D6 Vcom2_Bias 0x04B0 Vcom2_p 0x03E901D6 Hexadecimal 0000...

Page 31: ...nd CD by label on the optical pick up DVD IOP value CD IOP value Optical Pick up Label 2 Connect a digital voltmeter to TP51 IOPDVD and TP63 D3 3V on the SERVO board 3 Playback the DVD test disc TDV 540C and make a note of the value of digital voltmeter 4 Divide the measured voltage value by 1 and convert it into current value 5 Check that the calculated value is within 6 mA to the IOP value given...

Page 32: ...DVD_LD 180 CD_LD 179 DVD_MD 178 CD_MD 111 HOMESW 173 VC CD_DVD 106 OP_GAIN RAMDAT0 RAMDAT15 RAMADD0 RAMADD11 61 RAMBA BA1 21 60 RAMCS0 CLK 38 70 PCLK CS 19 62 RAMCS1 RAS 18 63 RAMRAS CAS 17 64 RAMCAS WE 16 67 RAMWE DQMH 39 68 RAMDQM DQML 15 FLASH MEMORY IC11 DQ0 DQ15 WE 11 A0 A19 MEMDAT0 MEMDAT15 MEMADD0 MEMADD19 22 MEMWR OE 28 MEMRD 10 13 MEMCS1 A20 12 142 203 RESET RST 45 MECHA_Tx 56 MECHA_RESET...

Page 33: ... DSP02 FM AM TUNER UNIT RF_ANT_IN J1 ANTENNA IN MUTING CONTROL Q502 18 MIN NAVI R CH CNC1 1 2 R CH J702 1 3 ZxZ L R AUX1 AUDIO IN L R 5 CP1 R CH AUX2 AUDIO IN REVERSE IN L R RSTN 40 HIT2_RST CN601 G B R 22 NAVI XM_Tx 20 NAVI XM_Rx 23 NAVI_DET EXT 8 13 7 6 9 11 3 4 MIX AMP IC601 BUFFER Q603 604 BUFFER Q601 602 19 REVERSE_IN CSYNC 12 F R CH CNC1 2 2 FRONT AUDIO OUT L R R CH REAR AUDIO OUT SUB OUT L ...

Page 34: ...02 MONITOR OPEN CLOSE REGULATOR Q7003 OPEN CLOSE SPEED CONTROL Q7001 REGULATOR Q7004 B SWITCH Q7005 7006 D7001 90 MOTOR_ON 95 IDET CURRENT DETECT IC7001 83 PHOTO 18 M_MID OPEN CLOSE SPEED CONTROL Q7002 D7002 91 B U B MECHA 3 3V B SWITCH Q7007 7008 PHOTO DETECT PH7001 S7002 MONITOR CLOSE DETECT OPEN 92 TEMP 84 S7001 MONITOR OPEN DETECT TH7001 J301 MIC 5V REGULATOR IC103 3 3V REGULATOR IC105 VBUS2 V...

Page 35: ...e Y Parts extracted from the conductor side f Internal component Pattern from the side which enables seeing The other layers patterns are not indicated Caution Pattern face side Conductor Side Parts face side Component Side Parts on the pattern face side seen from the pattern face are indicated Parts on the parts face side seen from the parts face are indicated SERVO board is multi layer printed b...

Page 36: ... R213 R214 R215 R216 R217 R218 R219 FB51 C30 C31 C32 R220 C34 R221 C35 R222 C36 R223 R224 C38 R225 C39 R226 R227 C40 C41 C42 C43 R230 C44 R231 C45 C46 C47 C51 C52 C53 C54 C55 C56 C61 C62 C63 C64 C65 C66 C71 C72 C73 C74 C75 C76 C77 C78 C79 C80 C81 C83 C84 C85 C86 C87 C92 C94 C96 C97 C98 C99 C1 C7 SW1 R105 R115 R116 R167 L1 C100 C101 C102 C103 C104 C105 C106 C107 C108 C109 R145 L23 C110 IC1 C111 C11...

Page 37: ... 9 46 47 48 49 50 51 52 53 35 20 40 42 13 17 44 43 41 39 38 37 36 19 18 16 11 12 14 15 34 28 29 30 31 32 33 21 22 23 24 25 26 27 EM638165 TSA 6G IC10 VDD DQ0 VDDQ DQ1 DQ2 VSSQ DQ3 DQ4 VDDQ DQ5 DQ6 VSSQ DQ7 VDD DQML WE CAS RAS CS BA0 BA1 A10 A0 A1 A2 A3 VDD VSS A4 A5 A6 A7 A8 A9 A11 NC1 CKE CLK DQMH NC2 VSS DQ8 VDDQ DQ9 DQ10 VSSQ DQ11 DQ12 VDDQ DQ13 DQ14 VSSQ DQ15 VSS 150 R35 150 R34 0 047 C43 0 04...

Page 38: ... 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 ZR36988HQCG AN IC4 MEMDAT2 MEMDAT3 MEMDAT4 MEMDAT5 MEMDAT13 MEMDAT6 MEMDAT14 MEMDAT7 MEMDAT15 VDDC VDDP MEMADD16 MEMCS1 MEM...

Page 39: ...CK LRCK BCK DOUT MD0 MD1 FMT VINL VINR C109 0 1 100 R76 0 FB36 0 FB35 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 PCM1680DBQ IC6 ZERO1 MS MC MD SCK DATA1 BCK LRCK D5VDD DGND DATA2 DATA3 DATA4 MSEL VO8 VO7 A5VCC AGND VO6 SW VO5 C VO4 RS VO3 LS A5VCC AGND VCOM VO2 FR VO1 FL ZERO2 TP130 R123 R105 C107 10 0 1 C110 0 1 C111 16V 10 C112 C120 0 1 16V C123 10 16V C124 10 C11...

Page 40: ...525 R526 C102 R527 C103 C104 R528 R910 C105 CN701 C109 R917 R530 R531 R725 R532 R533 R340 C111 CN901 R341 R535 R342 R536 C112 CN902 C113 R343 R537 C114 R344 C308 R538 R345 C309 R346 C117 R347 R349 C501 C502 R733 C504 C310 C311 R541 C312 R542 R543 C120 C314 R350 C315 R11 R545 C121 R351 R546 C316 C122 R12 R352 C317 R547 R13 R354 R356 R357 R358 R741 C512 C708 R550 C515 C709 R552 C323 R553 C517 R554 R...

Page 41: ...518 C325 C902 C326 R557 C327 R558 C328 R365 JL501 JL502 JL503 JL504 JL505 C521 JL506 C522 JL507 JL508 C330 C331 C332 R563 R370 R564 C528 R566 R567 R569 CL801 CL802 CL803 R377 R953 CL804 CL805 CL612 CL807 R570 CL808 CL809 R571 C341 C342 C343 R574 R576 R383 C348 CL810 R384 R385 CL811 C349 R386 CL812 R387 R388 CL814 CL815 R389 CL816 CL431 R582 C352 R390 R391 R586 R392 C358 C363 C364 D304 C365 D305 D3...

Page 42: ...C844 22p C302 22p C304 22p C303 22p C301 LTC614TUFP8T106 Q302 LTC614TUFP8T106 Q309 LTC614TUFP8T106 Q310 LTC614TUFP8T106 Q301 D305 RKZ18B2KGP1 D308 RKZ18B2KGP1 0 R874 0 R875 22p C854 22p C857 22p C858 22p C859 22p C869 22p C863 22p C861 22p C864 22p C862 47p C860 1 C807 4 7k R827 4 7k R829 4 7k R828 4 7k R830 0 47 C812 0 47 C810 0 47 C816 0 47 C814 0 C811 0 C817 2 2 C818 0 C815 0 C813 1 C821 22p C8...

Page 43: ...2uH L462 FB401 CL02 R331 R345 M_GND 0 R106 0 R910 CVBS_IN_GND C916 0 01 0 R383 1200p C915 R958 0 R961 0 1200p C951 22 C467 1200p C470 C468 22 1k R466 10k R463 4700P C464 10p C466 1k R465 R464 12k 47 R462 0 1 C465 0 01 C463 C462 10 10 C461 35V 10 C469 100 R461 0 1 C460 1k R467 1k R468 R449 82k 82k R443 R442 470 0 1 C442 0 01 C441 6 8k R422 56k R444 2 2 C440 0 01 C436 22 C433 0 01 C435 16V 100 C438 ...

Page 44: ... FLASH_Tx 30 FLASH_Rx 31 F_CLK 32 BUSY 33 HIT2_SDA 34 HIT2_SCL 35 DIAG 36 XM_EN 37 ZxZ_ATT 38 NCO 39 HOLD 40 HIT2_RST 41 NCO 42 PARKING_IN 43 ACCIN 44 WRI WR 45 MECHA_Tx 46 MECHA_Rx 47 ATT_CNT 48 MECHA_RTS 49 ATT 50 SERVICE 51 EXTATT_XEN 52 Z_MUTE 53 SELF_SW 54 IN_SW 55 D_SW 56 MECHA_RESET 57 MECHA_CTS 58 IPOD_DET 59 AP_CNT1 60 VCC 61 AP_RESET 62 VSS 63 AP_ON 64 ILL_IN 65 NCO 66 EJECT 67 LOAD 68 D...

Page 45: ...LED1 7 GREEN 8 AMBER 9 VDD33 10 X1 11 X2 12 VDD25 13 BUS_B 14 TEST 15 RREF 16 AVSS R 17 AVDD 18 AVSS 19 AVDD 20 VDD33 21 DMU 22 DPU 23 VSS 24 VDD25 25 DM1 26 DP1 27 VSS 28 DM2 29 DP2 30 VDD33 31 DM3 32 DP3 33 VDD25 34 DM4 35 DP4 36 VSS 37 SYSRSTB 38 PPB4 39 CSB4 40 PPB3 41 CSB3 42 VSS 43 PPB2 44 CSB2 45 PPB1 46 CSB1 47 VBUSM 48 VDD33REG LTC614TUFP8T106 Q312 LTC614TUFP8T106 Q311 M_GND M_CVBS_GND VI...

Page 46: ...V 2 46 Ps 18 2 Vp p qs IC431 1 BST 5 V DIV 1 Ps DIV 2 46 Ps 18 2 Vp p qd IC461 7 BS 5 V DIV 500 ns DIV 1 34 Ps 15 8 Vp p 5 14 PRINTED WIRING BOARD EXT NAVI Board Uses unleaded solder See page 35 for Circuit Boards Location R600 R602 R612 R619 CN601 1 12 CN603 R620 R621 R622 R623 R625 R627 R628 C602 C603 R640 C604 R641 C605 R642 C606 R643 C607 R644 C608 R645 C609 R646 R647 R649 C610 JL603 JL605 JL6...

Page 47: ...RC5114E0L Q602 DRC5114E0L JL603 JL605 CL601 1 2 3 4 5 6 7 8 9 10 11 12 12P CN603 M_GND 5V AU_GND NAVI_Tx NAVI_Rx NAVI_DET NAVI_MIX NAVI_CSYNC VIDEO_GND R G B R644 0 R641 0 R643 0 R642 0 R640 0 R612 4 7k R602 0 R600 0 R649 0 R603 0 R607 0 R610 0 R609 0 R611 0 R608 0 R647 0 R646 0 R645 0 R629 0 C608 1000p C610 0 1 C609 22 C607 1 C603 0 1 R621 33 R628 10k R625 1k C602 100p R620 47 R619 47 R622 4 7k R...

Page 48: ... Q7006 Q7007 Q7008 C7010 C7011 C7012 C7013 D7001 D7002 D7003 D7004 R7001 R7002 R7004 R7005 R7006 R7007 R7008 R7009 IC7001 IC7002 R7010 R7011 R7012 R7013 R7014 R7015 R7016 R7017 R7018 TH7001 R7019 R7020 R7021 R7022 R7023 R7024 R7025 R7026 R7027 R7029 R7028 R7030 R7031 1 886 025 11 11 1 886 025 11 11 A K E C B E C B E E E 1 E K A K 14 19 C B E 20 28 26 13 7 6 26 1 A K K A E C A E 4 8 5 MOTOR BOARD S...

Page 49: ... RIN 21 VREF 22 NC 23 NC 24 NC 25 NC 26 27 S7001 S7002 Q7006 DRC5114E0L Q7008 DRC5114E0L Q7002 DRC5114E0L Q7001 DRC5114E0L Q7007 ISA1602AM1 T111 1EF 33k R7025 20P CN7002 1 3 3V 2 M_GND 3 BU_GND 4 NC 5 NC 6 B 7 B 8 NC 9 NC 10 BU_GND 11 PHOTO 12 M 13 M 14 M_ON 15 CLOSE 16 OPEN 17 M_MID 18 M_LOW 19 TEMP 20 IDET C7001 0 1 0 1 C7013 C7002 0 1 C7003 0 1 C7004 0 1 C7006 0 1 C7008 0 1 C7009 0 1 C7010 0 1 ...

Page 50: ...change the complete mounted board and exchanged old complete DISPLAY board and is destroyed with the hammer and throw out it Note 2 When KEY7 board is detective exchange the complete mounted board CN7302 R7311 R7312 R7313 R7314 CN7301 1 886 024 11 11 1 886 024 11 11 B MAIN BOARD CN901 D SUB7 BOARD SIDE A D SUB7 BOARD SIDE B FPB1 CHASSIS 1 60 1 59 2 60 CHASSIS DISPLAY BOARD KEY7 BOARD TPN1 TOUCH PA...

Page 51: ...VBUS 8 VBUS_GND 10 7 5V 12 7 5V 14 BL_GND 16 BL_GND 18 BU_IN 20 CVBS_OUT_GND ENC 22 CVBS_IN 24 CVBS_IN_GND 26 V 28 U 30 Y 32 COMPONENT_GND 34 B 36 G 38 R 40 RGB_GND 42 C_SYNC 44 DETACH_DET 46 POWER_SYNC 48 GND 50 HD_SPI_SS 52 HD_SPI_IN 54 HD_SPI_OUT 56 HD_SPI_CLK 58 GND 60 DISP_10 4V R7314 0 R7313 0 R7311 0 R7312 0 BT_MIC DETACH_DET BU_IN NAVI_AUDIO RE_0 V U RE_1 Y HD_SPI_IN C_SYNC AP_RX AP_TX HD_...

Page 52: ...MA MODULATOR SYSTEM CLOCK MANAGER ZERO DETECT POWER SUPPLY SYSTEM CLOCK ZERO2 28 VOUT1 27 D A CONVERTER OUTPUT AMP AND LOW PASS FILTER OUTPUT AMP AND LOW PASS FILTER OUTPUT AMP AND LOW PASS FILTER OUTPUT AMP AND LOW PASS FILTER OUTPUT AMP AND LOW PASS FILTER OUTPUT AMP AND LOW PASS FILTER OUTPUT AMP AND LOW PASS FILTER OUTPUT AMP AND LOW PASS FILTER D A CONVERTER D A CONVERTER D A CONVERTER D A CO...

Page 53: ...1 8 DN 9 DP2 10 ISO GND AMP ISO GND AMP EP1 11 EN 12 EP2 13 ISO GND AMP ISO GND AMP FP1 14 FN1 15 ISO GND AMP FN2 16 FP2 17 MIN 18 SPA1 19 SPA2 20 ISO GND AMP OUTS 39 OUTR1 38 OUTR2 37 OUTF1 36 OUTF2 35 INF2 34 IG1 28 IG2 27 VCC 26 INF1 33 INR2 32 INR1 31 INS 30 INC 29 FADER ATT FADER ATT FADER ATT FADER ATT FADER ATT FADER ATT FADER BOOST FADER BOOST FADER BOOST FADER BOOST FADER BOOST FADER BOOS...

Page 54: ... 31 MUTING IN3 3 OUT3 30 MUTING IN4 4 OUT4 29 MUTING IN5 5 OUT5 28 MUTING IN6 6 OUT6 27 MUTING BIAS MUTE 7 GAIN SELECT 6 dB 8 dB NAGATIVE VOLTAGE REGULATOR GAIN 8 V OUT 10 REGCNT 11 CLK 14 V REG 15 NC 16 NC 12 NC 13 V IN 9 FB 18 CP 19 NC 17 NC 21 GND 22 CN 23 MUTE_TC 24 V A 25 GND 26 NC 20 ...

Page 55: ... 12 HDR OSCILLATOR REFERENCE GENERATOR OVER CURRENT PROTECTION VS SEL Q S R ADJUSTMENT GENERATOR CHARGE PUMP OVER CURRENT LIMIT USB FAULT PROTECITON VOUT_SYS USBIN FAULT PROTECTION IC503 MM1836A33NRE VOUT 4 CONT 1 GND 2 NC 3 VIN 5 VOLTAGE REFERENCE REGULATOR CURRENT LIMIT THERMAL SHUTDOWN BIAS IC702 NJM2534V TE2 VOUT VCC VIN3 MUTE 1 2 3 4 5 6 7 GND BUFFER VIN1 VIN2 SW1 SW2 8 BIAS ...

Page 56: ...LSON VINOK PH_OPEN PHASE RES_PH LSOFF REGOK VINOK FORC_OFF IRAMP SET_PH INIT_COMP ERROR AMP OSC_RAMP CURRENT COMPARATOR FB 6 COMP 5 ICSOCP ICSPWM VIN 3 GND 1 REG REG REG REG_DRV BG REG REG REG REG VINOK VINOK REG REG REG_DRV REF BG REFERENCE VOLTAGE REG REG VINOK FB REG VINOK REGOK THERMAL SHUTDOWN OVER CURRENT PROTECT COMPARATOR DRIVE REGULATOR IC703 NJM41050V TE2 1 VIN1 2 SW1 CLAMP 3 VIN2 4 SW2 ...

Page 57: ...0 32 34 36 TAB OUT FL OUT FL OUT RL OUT RL IN RL S GND IN RR OUT RR OUT RR OUT FR OUT FR DIAG ANT REM AMP REM SERVO 3 3V MECHA 6V VP BU B I2C_SIO I2C_SCK VP2 P GND1 SVR IN FL IN FR BEEP P GND3 VP1 STB P GND4 RST CRES AUDIO B 8 5V GND PANEL B CBU FL RL RR VP FR I 2 C BUS MOTOR Board IC7002 BA6285AFP YE2 NC NC GND OUT2 RNF FIN VCC OUT1 5 6 GND 7 17 VM 16 18 POWER SAVE 19 RIN 20 VREF 21 8 9 CONTROL T...

Page 58: ...System clock input terminal Not used 42 USBVSSPLL Ground terminal 43 USBVDDPLL1V8 Power supply terminal 1 8V 44 to 46 RAMADD3 to RAMADD5 O Address signal output to the SD RAM 47 VDDIP Power supply terminal 3 3V 48 to 51 RAMADD2 RAMADD6 RAMADD1 RAMADD7 O Address signal output to the SD RAM 52 VDDC I Power supply terminal 1 8V 53 to 55 RAMADD0 RAMADD8 RAMADD10 O Address signal output to the SD RAM 5...

Page 59: ...l Not used 108 CP_DATA_OUT O Serial data output terminal Not used 109 CP_CLK O Serial data transfer clock signal output terminal Not used 110 GNDAPWM Ground terminal 111 HOMESW I Limit switch input terminal 112 AOUT2 O Digital audio signal output to the D A converter 113 NC Not used 114 AOUT1 O Digital audio signal output to the D A converter 115 NC Not used 116 AOUT0 O Digital audio signal output...

Page 60: ...ap voltage generation 175 RESOUT External resistor connection terminal for internal reference voltage generation 176 GNDREF Ground terminal 177 VDDSAFE Power supply terminal 3 3V 178 CD_MD I Light amount monitor input from the laser diode of optical pick up block for CD 179 DVD_MD I Light amount monitor input from the laser diode of optical pick up block for DVD 180 CD_LD O Laser diode on of contr...

Page 61: ... with the panel section 23 VSS Ground terminal 24 VDD25 Power supply terminal 2 5V 25 DM1 I O Two way USB data negative bus with the connection cord 26 DP1 I O Two way USB data positive bus with the connection cord 27 VSS Ground terminal 28 DM2 I O Two way USB data negative bus terminal Not used 29 DP2 I O Two way USB data positive bus terminal Not used 30 VDD33 Power supply terminal 3 3V 31 DM3 I...

Page 62: ...SCK O I2C clock signal output to the electrical volume EEPROM and power amplifier 28 I2C_SIO I O Two way I2C data bus with the electrical volume EEPROM and power amplifier 29 FLASH_Tx O Serial data output to the flash writing connector 30 FLASH_Rx I Serial data input from the flash writing connector 31 F_CLK O Serial data transfer clock signal output terminal Not used 32 BUSY O Busy signal output ...

Page 63: ...ction signal input from the DC DC converter L over current 81 RE_0 I Jog dial pulse input from the panel section A phase input for volume 82 RE_1 I Jog dial pulse input from the panel section B phase input for volume 83 IDET I Monitor open close motor drive current detection signal input from the monitor open close motor driver 84 TEMP I Temperature detection signal input terminal 85 KEY_IN0 I Fro...

Page 64: ...rk Note XX and X mean standardized parts so they may have some difference from the original one Items marked are not stocked since they are seldom required for routine ser vice Some delay should be anticipated when ordering these items The mechanical parts with no reference number in the exploded views are not sup plied Color Indication of Appearance Parts Ex ample KNOB BALANCE WHITE RED Parts Col...

Page 65: ... 426 954 01 SHEET LCD XAV 701BT LCD1 1 811 611 11 DISPLAY PANEL LIQUID CRYSTAL TPN1 1 811 612 11 PANEL TOUCH 1 7 685 792 01 SCREW PTT 2 6X6 S 2 7 685 790 01 SCREW PTT 2 6X4 S Ref No Part No Description Remark Ref No Part No Description Remark 6 2 FRONT PANEL SECTION Note 3 About Ref No 51 PANEL BASE ASSY has been changed from the midway of production When replacing new parts please check form and ...

Page 66: ...ON 106 4 298 936 01 BUTTON VOL DSPL 107 A 1871 827 A KEY7 BOARD COMPLETE 108 4 434 130 02 SHEET KEY7 FFC3 1 839 932 11 CABLE FLEXIBLE FLAT 20 CORE Ref No Part No Description Remark Ref No Part No Description Remark 6 3 KEY7 BOARD SECTION Note About Ref No 102 PANEL FRONT7 has been changed from the midway of production When replacing new parts please check form and exchange for the same parts Discr...

Page 67: ...PRINTED WIRING BOARD FLEXIBLE 60 PIN NV1 A 1871 816 A CONNECTOR ASSY Including EXT NAVI board E PAL SAF RU 1 7 685 792 01 SCREW PTT 2 6X6 S 3 7 685 793 01 SCREW PTT 2 6X8 S Ref No Part No Description Remark Ref No Part No Description Remark not supplied not supplied 1 1 1 1 FPB1 not supplied not supplied not supplied not supplied LID MAIN board not supplied 151 152 154 151 151 151 1 1 1 152 152 15...

Page 68: ... AM TUNER UNIT Included in MAIN board F801 1 532 877 11 FUSE BLADE TYPE AUTO FUSE 10 A 32 V M801 1 787 976 11 FAN DC 25X25 4 7 685 796 01 SCREW PTT 2 6X14 S 5 7 685 794 01 SCREW PTT 2 6X10 S 6 7 685 795 01 SCREW PTT 2 6X12 S Ref No Part No Description Remark Ref No Part No Description Remark 202 6 6 CN01 MAIN board M801 F801 not supplied not supplied not supplied 203 201 5 4 4 Note When the comple...

Page 69: ...E FLEXIBLE FLAT 20 CORE MO2 2 319 258 02 DB W07 MONITOR OPEN CLOSE BLOCK Including monitor open close motor M7001 1 7 685 792 01 SCREW PTT 2 6X6 S Ref No Part No Description Remark Ref No Part No Description Remark monitor open close motor M7001 not supplied not supplied not supplied 1 MOTOR board 252 251 253 MO2 including monitor open close motor M7001 FFC2 253 253 ...

Page 70: ...D COMPLETE 308 4 162 647 01 SCREW TOOTHED LOCK Z M1 7X2 5 FFC1 1 839 497 11 CABLE FLEXIBLE FLAT 60 CORE MO1 A 1732 663 A CHASSIS M613 COMPLETE ASSY Including loading motor M1 0 OP1 A 1560 594 B CHASSIS OP ZA COMPLETE ASSY Including optical pick up KHS 360A 8 7 627 552 87 SCREW PRECISION P 1 7X2 2 Ref No Part No Description Remark Ref No Part No Description Remark xxxxxxxxxxx 301 8 MO1 loading moto...

Page 71: ... 5 1 16W R622 1 218 961 11 METAL CHIP 4 7K 5 1 16W R623 1 218 965 11 METAL CHIP 10K 5 1 16W R625 1 218 953 11 METAL CHIP 1K 5 1 16W R627 1 218 965 11 METAL CHIP 10K 5 1 16W R628 1 218 965 11 METAL CHIP 10K 5 1 16W R629 1 216 864 11 SHORT CHIP 0 R640 1 216 864 11 SHORT CHIP 0 R641 1 216 864 11 SHORT CHIP 0 R642 1 216 864 11 SHORT CHIP 0 R643 1 216 864 11 SHORT CHIP 0 R644 1 216 864 11 SHORT CHIP 0 ...

Page 72: ...91 CERAMIC CHIP 0 1uF 10 25V C317 1 100 381 11 ELECT CHIP 10uF 20 16V C318 1 112 746 11 CERAMIC CHIP 4 7uF 10 6 3V C319 1 112 746 11 CERAMIC CHIP 4 7uF 10 6 3V C320 1 112 746 11 CERAMIC CHIP 4 7uF 10 6 3V C321 1 112 746 11 CERAMIC CHIP 4 7uF 10 6 3V C322 1 165 908 11 CERAMIC CHIP 1uF 10 10V C323 1 165 908 11 CERAMIC CHIP 1uF 10 10V C324 1 112 746 11 CERAMIC CHIP 4 7uF 10 6 3V C325 1 112 746 11 CER...

Page 73: ... CERAMIC CHIP 22PF 5 50V C512 1 100 597 91 CERAMIC CHIP 0 1uF 10 25V C515 1 100 597 91 CERAMIC CHIP 0 1uF 10 25V C517 1 165 908 11 CERAMIC CHIP 1uF 10 10V C518 1 165 908 11 CERAMIC CHIP 1uF 10 10V C519 1 100 597 91 CERAMIC CHIP 0 1uF 10 25V C521 1 162 918 11 CERAMIC CHIP 18PF 5 50V C522 1 162 917 11 CERAMIC CHIP 15PF 5 50V C526 1 126 768 11 ELECT 2200uF 20 16V C527 1 128 057 11 ELECT 330uF 20 6 3V...

Page 74: ...HZM6 8ZMWATL E D704 6 501 675 01 DIODE HZM6 8ZMWATL E D802 6 503 213 01 DIODE RKZ18B2KGP1 D803 6 503 213 01 DIODE RKZ18B2KGP1 D804 6 502 961 01 DIODE DA2J10100L D805 6 503 206 01 DIODE RKZ7 5B2KGP1 D806 6 503 213 01 DIODE RKZ18B2KGP1 D808 6 503 213 01 DIODE RKZ18B2KGP1 D809 6 503 238 01 DIODE GN1G SAF D824 6 503 677 01 DIODE 1A4C A2 D825 6 502 961 01 DIODE DA2J10100L D826 6 502 961 01 DIODE DA2J10...

Page 75: ... CHIP 0 R116 1 216 295 91 SHORT CHIP 0 R117 1 216 295 91 SHORT CHIP 0 R118 1 216 864 11 SHORT CHIP 0 R130 1 216 864 11 SHORT CHIP 0 R133 1 216 864 11 SHORT CHIP 0 R201 1 216 295 91 SHORT CHIP 0 R202 1 216 295 91 SHORT CHIP 0 R203 1 216 864 11 SHORT CHIP 0 R204 1 216 864 11 SHORT CHIP 0 R205 1 216 864 11 SHORT CHIP 0 R206 1 216 864 11 SHORT CHIP 0 R215 1 216 864 11 SHORT CHIP 0 R220 1 246 184 81 ME...

Page 76: ... 10W R422 1 218 867 11 METAL CHIP 6 8K 0 5 1 10W R433 1 216 818 11 METAL CHIP 560 5 1 10W R435 1 218 907 11 METAL CHIP 330K 0 5 1 10W R436 1 218 871 11 METAL CHIP 10K 0 5 1 10W R437 1 218 885 11 METAL CHIP 39K 0 5 1 10W R438 1 216 809 11 METAL CHIP 100 5 1 10W R440 1 216 296 11 SHORT CHIP 0 R442 1 216 817 11 METAL CHIP 470 5 1 10W R443 1 218 893 11 METAL CHIP 82K 0 5 1 10W R444 1 218 889 11 METAL ...

Page 77: ...1 10W R809 1 216 073 91 METAL CHIP 10K 5 1 10W R810 1 216 821 11 METAL CHIP 1K 5 1 10W R811 1 481 746 11 SDM EMI FERRITE R812 1 216 829 11 METAL CHIP 4 7K 5 1 10W R813 1 216 841 11 METAL CHIP 47K 5 1 10W R814 1 216 811 11 METAL CHIP 150 5 1 10W R816 1 216 295 91 SHORT CHIP 0 R817 1 216 841 11 METAL CHIP 47K 5 1 10W R818 1 216 829 11 METAL CHIP 4 7K 5 1 10W R819 1 216 841 11 METAL CHIP 47K 5 1 10W ...

Page 78: ...ETAL CHIP 1 10 1 4W R7007 1 218 236 91 METAL CHIP 1 10 1 4W R7008 1 216 825 11 METAL CHIP 2 2K 5 1 10W R7009 1 216 134 00 METAL CHIP 2 2 5 1 8W R7010 1 216 134 00 METAL CHIP 2 2 5 1 8W R7011 1 216 864 11 SHORT CHIP 0 R7012 1 216 864 11 SHORT CHIP 0 R7013 1 216 190 00 METAL CHIP 470 5 1 8W R7014 1 216 815 11 METAL CHIP 330 5 1 10W R7015 1 216 190 00 METAL CHIP 470 5 1 8W R7016 1 216 821 11 METAL CH...

Page 79: ... C80 1 164 936 11 CERAMIC CHIP 680PF 10 50V C81 1 125 777 11 CERAMIC CHIP 0 1uF 10 10V C83 1 164 936 11 CERAMIC CHIP 680PF 10 50V C84 1 125 777 11 CERAMIC CHIP 0 1uF 10 10V C85 1 164 936 11 CERAMIC CHIP 680PF 10 50V C86 1 165 708 11 ELECT CHIP 47uF 20 6 3V C87 1 125 777 11 CERAMIC CHIP 0 1uF 10 10V C92 1 164 936 11 CERAMIC CHIP 680PF 10 50V C93 1 125 777 11 CERAMIC CHIP 0 1uF 10 10V C94 1 164 936 ...

Page 80: ...8PWR IC10 6 714 642 01 IC EM638165 TSA 6G IC11 Not supplied IC EN29LV320BB 70TIP FERRITE BEAD L1 1 469 407 22 INDUCTOR FERRITE BEAD L10 1 469 407 22 INDUCTOR FERRITE BEAD L11 1 469 407 22 INDUCTOR FERRITE BEAD L22 1 481 420 21 INDUCTOR FERRITE BEAD L23 1 481 420 21 INDUCTOR FERRITE BEAD TRANSISTOR Q4 6 551 120 01 TRANSISTOR 2SA2119K Q6 6 551 120 01 TRANSISTOR 2SA2119K RESISTOR FERRITE BEAD R3 1 24...

Page 81: ...16 1 218 937 11 METAL CHIP 47 5 1 16W R217 1 218 937 11 METAL CHIP 47 5 1 16W R218 1 218 937 11 METAL CHIP 47 5 1 16W R219 1 218 937 11 METAL CHIP 47 5 1 16W R220 1 218 937 11 METAL CHIP 47 5 1 16W R221 1 218 937 11 METAL CHIP 47 5 1 16W R222 1 218 937 11 METAL CHIP 47 5 1 16W R223 1 218 937 11 METAL CHIP 47 5 1 16W R224 1 218 937 11 METAL CHIP 47 5 1 16W R225 1 218 937 11 METAL CHIP 47 5 1 16W R2...

Page 82: ...X2 AUDIO IN 505 4 276 003 01 KEY FRAME 1 piece 506 4 148 662 11 COLLAR 507 4 422 997 01 SCREW K S3X8 1 piece 508 4 413 197 01 BRACKET FRAME 1 piece 509 X 2177 512 1 SCREW ASSY 2DIN 8 pieces 1 set 510 1 542 870 11 MICROPHONE UNIT Including HOLDER DOUBLE SIDED TAPE XAV 701BT COLLAR u 1 CONNECTION CORD 20P u 1 ANTENNA ADAPTOR u 1 POWER CORD u 1 K S3 8 u 2 FITTING FRAME ASSY u 1 POWER CORD ISO u 1 501...

Page 83: ...e are de scribed in this service manual SUPPLEMENT 1 Refer to original service manual for information of Former type EXT NAVI board is E PAL South African and Russian models only EXT NAVI board is not installation of E NTSC model File this supplement with the service manual 1 NEW FORMER DISCRIMINATION Confirm by the part number of the EXT NAVI and MAIN boards MAIN Board Conductor Side EXT NAVI Boa...

Page 84: ...AMS In addition to this the necessary note is printed in each block For Printed Wiring Boards Note X Parts extracted from the component side Y Parts extracted from the conductor side f Internal component Pattern from the side which enables seeing The other layers patterns are not indicated Caution Pattern face side Conductor Side Parts face side Component Side Parts on the pattern face side seen f...

Page 85: ...R344 C308 R538 R345 C309 R346 C117 R347 R349 C501 C502 R733 C504 C310 C311 R541 C312 R542 R543 C314 R350 C315 R11 R545 C121 R351 R546 C316 C122 R12 R352 C317 R547 R13 R354 R356 R357 R358 R741 C512 C708 C120 C105 R122 R121 R123 D351 R371 Q351 Q352 E E R550 C515 C709 R552 C323 R553 C517 R554 R748 R360 R555 R749 R21 R361 C519 R556 R22 R362 R23 R363 R364 C711 R559 R366 C712 R367 R368 R750 R369 R751 C5...

Page 86: ...505 C521 JL506 C522 JL507 JL508 C330 C331 C332 R563 R370 R564 C528 R566 R567 R569 CL801 CL802 CL803 R377 R953 CL804 CL805 CL612 CL807 R570 CL808 CL809 R571 C341 C342 C343 R574 R576 R383 C348 CL810 R384 R385 CL811 C349 R386 CL812 R387 R388 CL814 CL815 R389 CL816 CL431 R582 C352 R390 R391 R586 R529 R392 C358 C363 C364 D304 C365 D305 D308 C367 C370 C374 IC104 D701 D702 D703 D704 IC301 CL461 FB401 R20...

Page 87: ...02 22p C304 22p C303 22p C301 LTC614TUFP8T106 Q302 LTC614TUFP8T106 Q309 LTC614TUFP8T106 Q310 LTC614TUFP8T106 Q301 D305 RKZ18B2KGP1 D308 RKZ18B2KGP1 0 R874 0 R875 22p C854 22p C857 22p C858 22p C859 22p C869 22p C863 22p C861 22p C864 22p C862 47p C860 1 C807 4 7k R827 4 7k R829 4 7k R828 4 7k R830 0 47 C812 0 47 C810 0 47 C816 0 47 C814 0 C811 0 C817 2 2 C818 0 C815 0 C813 1 C821 22p C876 47p C865...

Page 88: ...345 M_GND 0 R106 0 R910 CVBS_IN_GND C916 0 01 0 R383 1200p C915 R958 0 R961 0 1200p C951 22 C467 1200p C470 C468 22 1k R466 10k R463 4700P C464 10p C466 1k R465 R464 12k 47 R462 0 1 C465 0 01 C463 C462 10 10 C461 35V 10 C469 100 R461 0 1 C460 1k R467 1k R468 R449 82k 82k R443 R442 470 0 1 C442 0 01 C441 6 8k R422 56k R444 2 2 C440 0 01 C436 22 C433 0 01 C435 16V 100 C438 100 R438 C434 0 1 39k R437...

Page 89: ... NCO 39 HOLD 40 HIT2_RST 41 NCO 42 PARKING_IN 43 ACCIN 44 WRI WR 45 MECHA_Tx 46 MECHA_Rx 47 ATT_CNT 48 MECHA_RTS 49 ATT 50 SERVICE 51 EXTATT_XEN 52 Z_MUTE 53 SELF_SW 54 IN_SW 55 D_SW 56 MECHA_RESET 57 MECHA_CTS 58 IPOD_DET 59 AP_CNT1 60 VCC 61 AP_RESET 62 VSS 63 AP_ON 64 ILL_IN 65 NCO 66 EJECT 67 LOAD 68 DR_ON 69 VMUTE 70 SEL_VOUT0 71 SEL_VOUT1 72 NOSE_SW 73 SEL_VIN0 74 SEL_VIN1 75 AP_Tx 76 AP_Rx ...

Page 90: ...0 X1 11 X2 12 VDD25 13 BUS_B 14 TEST 15 RREF 16 AVSS R 17 AVDD 18 AVSS 19 AVDD 20 VDD33 21 DMU 22 DPU 23 VSS 24 VDD25 25 DM1 26 DP1 27 VSS 28 DM2 29 DP2 30 VDD33 31 DM3 32 DP3 33 VDD25 34 DM4 35 DP4 36 VSS 37 SYSRSTB 38 PPB4 39 CSB4 40 PPB3 41 CSB3 42 VSS 43 PPB2 44 CSB2 45 PPB1 46 CSB1 47 VBUSM 48 VDD33REG LTC614TUFP8T106 Q312 LTC614TUFP8T106 Q311 M_GND M_CVBS_GND VIDEO_COMP REG 3 3V_2 0 1 C212 2...

Page 91: ...RING BOARD EXT NAVI Board E PAL South African Russian models Uses unleaded solder R600 R602 R612 R619 CN601 1 12 CN603 R620 R621 R622 R623 R625 R627 R628 C602 C603 R640 C604 R641 C605 R642 C606 R643 C607 R644 C608 R645 C609 R646 R647 R649 C610 JL603 JL605 JL607 JL610 IC601 CL601 Q601 Q602 Q603 Q604 R603 R607 R608 R609 R610 R611 R629 JL601 JL602 JL604 JL606 JL608 JL609 JL611 JL612 JL613 1 886 028 1...

Page 92: ...E0L Q602 DRC5114E0L JL603 JL605 CL601 1 2 3 4 5 6 7 8 9 10 11 12 12P CN603 M_GND 5V AU_GND NAVI_Tx NAVI_Rx NAVI_DET NAVI_MIX NAVI_CSYNC VIDEO_GND R G B R644 0 R641 0 R643 0 R642 0 R640 0 R612 4 7k R602 0 R600 0 R649 0 R603 0 R607 0 R610 0 R609 0 R611 0 R608 0 R647 0 R646 0 R645 0 R629 0 C608 1000p C610 0 1 C609 22 C607 1 C603 0 1 R621 33 R628 10k R625 1k C602 100p R620 47 R619 47 R622 4 7k R623 10...

Page 93: ... RU A 1871 810 A MAIN BOARD COMPLETE XAV 741 A 1905 942 A MAIN BOARD COMPLETE XAV 701BT E NTSC 4 434 836 01 SCREW P P TITE M2 6 7 685 794 01 SCREW PTT 2 6X10 S 7 685 795 01 SCREW PTT 2 6X12 S CAPACITOR JUMPER RESISTOR C11 1 100 767 21 ELECT CHIP 220uF 20 16V C16 1 100 597 91 CERAMIC CHIP 0 1uF 10 25V C17 1 100 567 81 CERAMIC CHIP 0 01uF 10 25V C101 1 125 972 61 ELECT 100uF 20 16V C102 1 114 181 11...

Page 94: ... CERAMIC CHIP 47PF 5 50V C342 1 162 921 11 CERAMIC CHIP 33PF 5 50V C343 1 165 908 11 CERAMIC CHIP 1uF 10 10V E PAL SAF RU C345 1 162 921 11 CERAMIC CHIP 33PF 5 50V C346 1 162 921 11 CERAMIC CHIP 33PF 5 50V C348 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V XAV 701BT C349 1 162 964 11 CERAMIC CHIP 0 001uF 10 50V C351 1 115 412 11 CERAMIC CHIP 680PF 5 25V C352 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V C353 ...

Page 95: ... 10 16V C802 1 162 964 11 CERAMIC CHIP 0 001uF 10 50V C803 1 100 597 91 CERAMIC CHIP 0 1uF 10 25V C804 1 112 839 11 ELECT 4700uF 20 16V C805 1 114 326 11 CERAMIC CHIP 0 22uF 10 25V C807 1 100 591 91 CERAMIC CHIP 1uF 10 25V C809 1 107 907 11 ELECT 22uF 20 50V C810 1 125 891 11 CERAMIC CHIP 0 47uF 10 10V C811 1 216 864 11 SHORT CHIP 0 C812 1 125 891 11 CERAMIC CHIP 0 47uF 10 10V C813 1 216 864 11 SH...

Page 96: ...21 INDUCTOR FERRITE BEAD FB307 1 500 329 21 INDUCTOR FERRITE BEAD XAV 701BT FB308 1 500 329 21 INDUCTOR FERRITE BEAD XAV 701BT FB309 1 500 329 21 INDUCTOR FERRITE BEAD FB310 1 500 329 21 INDUCTOR FERRITE BEAD FB311 1 500 329 21 INDUCTOR FERRITE BEAD FB312 1 400 334 21 FERRITE EMI SMD 1608 FB331 1 414 385 21 INDUCTOR FERRITE BEAD FB332 1 414 385 21 INDUCTOR FERRITE BEAD FB401 1 500 284 21 INDUCTOR ...

Page 97: ...11 METAL CHIP 10K 5 1 16W R225 1 216 864 11 SHORT CHIP 0 R230 1 216 864 11 SHORT CHIP 0 R300 1 481 746 11 SDM EMI FERRITE R301 1 469 667 21 FERRITE EMI SMD 1608 R302 1 469 667 21 FERRITE EMI SMD 1608 R303 1 469 667 21 FERRITE EMI SMD 1608 R304 1 469 667 21 FERRITE EMI SMD 1608 R307 1 218 965 11 METAL CHIP 10K 5 1 16W R309 1 216 295 91 SHORT CHIP 0 R310 1 216 295 91 SHORT CHIP 0 R311 1 216 809 11 M...

Page 98: ...65 1 218 847 11 METAL CHIP 1K 0 5 1 10W R466 1 218 847 11 METAL CHIP 1K 0 5 1 10W R467 1 218 953 11 METAL CHIP 1K 5 1 16W R468 1 218 953 11 METAL CHIP 1K 5 1 16W R501 1 216 845 11 METAL CHIP 100K 5 1 10W R502 1 218 953 11 METAL CHIP 1K 5 1 16W R506 1 218 965 11 METAL CHIP 10K 5 1 16W R507 1 216 845 11 METAL CHIP 100K 5 1 10W R510 1 216 827 11 METAL CHIP 3 3K 5 1 10W R511 1 216 827 11 METAL CHIP 3 ...

Page 99: ...10W R824 1 216 849 11 METAL CHIP 220K 5 1 10W R825 1 216 821 11 METAL CHIP 1K 5 1 10W R826 1 216 821 11 METAL CHIP 1K 5 1 10W R827 1 216 829 11 METAL CHIP 4 7K 5 1 10W R828 1 216 829 11 METAL CHIP 4 7K 5 1 10W R829 1 216 829 11 METAL CHIP 4 7K 5 1 10W R830 1 216 829 11 METAL CHIP 4 7K 5 1 10W R831 1 481 746 11 SDM EMI FERRITE R832 1 481 746 11 SDM EMI FERRITE R833 1 481 746 11 SDM EMI FERRITE R834...

Page 100: ...18 XAV 701BT 741 MEMO ...

Page 101: ...ins the content of the New DVD mechanism deck MG 614D 189 Refer to original service manual for information about DVD mechanism deck MG 613XF 187 MG 613XF 187 MG 614D 189 DISCRIMINATION Check the serial number written on the model number label on the bottom of the unit Bottom View Serial number Serial Number Serial Number Model Destination MG 613XF 187 MG 614D 189 XAV 701BT E NTSC Not used 1512905 ...

Page 102: ...set to about 350 C Caution The printed pattern copper foil may peel away if the heated tip is applied for too long so be careful Strong viscosity Unleaded solder is more viscous sticky less prone to flow than ordinary solder so use caution not to let solder bridges occur such as on IC pins etc Usable with ordinary solder It is best to use only unleaded solder but unleaded solder may also be added ...

Page 103: ...sassembled in the order shown below 2 1 DISASSEMBLY FLOW DVD MECHANISM DECK MG 614D 189 2 5 CHASSIS T 614 SUB ASSY CHA1 Page 6 2 6 CHASSIS OP 614 COMPLETE ASSY OP1 Page 7 2 2 SERVO BOARD 1 Page 4 2 3 SERVO BOARD 2 Page 5 2 4 TENSION SPRING KF Page 6 ...

Page 104: ...ine connector flexible cable flexible cable flexible cable connector connector Note 1 When installing the flexible cable please install them correctly There is a possibility that this machine damages when not correctly installing it Note 2 When installing the flexible flat cable 60 core FFC1 check a direction and install correctly Note 3 Fit between chassis and SERVO board Be careful wire not prot...

Page 105: ...board under the chassis at this part 1 adhesive ST 854GH tape 4 two toothed lock screws M1 7 u 2 5 5 claw SERVO board SERVO board OP flexible board OK NG Solder remains Note 5 Check that solder does not remain in solder points Note 4 When assembling the SERVO board remove the solder of short land after connecting the OP flexible board 2 Solder the short land Note 3 When solder the short land be su...

Page 106: ...s M 614 complete assy CHA2 xxxxxxxxxxx 3 three precision screws P1 7 u 2 2 3 precision screw P1 7 u 2 2 4 claw 5 Remove the chassis T 614 sub assy in the direction of an arrow 7 chassis T 614 sub assy CHA1 1 Bend the claw in the direction of an arrow 6 label S 2 Remove three solders of SENSOR board wire DVD mechanism deck block bottom side view iUe settinJ SERVO board SERVO board white red black O...

Page 107: ...g damper blue 2 Remove the chassis OP 614 complete assy in the direction of an arrow 5 chassis OP 614 complete assy OP1 damper S shaft chassis OP 614 complete assy OP1 OK damper S Damper S is crushed shaft chassis OP 614 complete assy OP1 NG Note When installing the chassis OP 614 complete assy OP1 Check that the damper S is not crushed by the shaft ...

Page 108: ... DVD and CD by label on the OP flex ible board DVD IOP value CD IOP value Optical Pick up Label 2 Connect a digital voltmeter to TP51 IOPDVD and TP63 D3 3V on the SERVO board 3 Playback the DVD test disc TDV 540C and make a note of the value of digital voltmeter 4 Divide the measured voltage value by 1 and convert it into current value 5 Check that the calculated value is within 2 mA to the IOP va...

Page 109: ... CD_DVD RAMDAT0 RAMDAT15 RAMADD0 RAMADD11 61 RAMBA BA1 21 60 RAMCS0 CLK 38 70 PCLK CS 19 62 RAMCS1 RAS 18 63 RAMRAS CAS 17 64 RAMCAS WE 16 67 RAMWE DQMH 39 68 RAMDQM DQML 15 FLASH MEMORY IC011 DQ0 DQ15 WE 11 A0 A19 MEMDAT0 MEMDAT15 MEMADD0 MEMADD19 22 MEMWR OE 28 MEMRD 10 13 MEMCS1 A20 12 142 203 RESET RST 194 DUPTD2 for MASTER 192 SEN 193 REQ M1 LOADING SW1 CHUCKING END SW2 SELF SW3 DISC IN M 146...

Page 110: ... face side seen from the parts face are indicated SERVO board is multi layer printed board However the patterns of intermediate layer have not been included in this diagrams For Schematic Diagrams Note All capacitors are in μF unless otherwise noted p pF 50 WV or less are not indicated except for electrolytics and tantalums All resistors are in Ω and 1 4 W or less unless otherwise specified A B Li...

Page 111: ...31 C13 R200 C14 C15 C16 C17 C18 R18 C19 R208 R209 FB47 TP90 TP91 TP92 TP93 TP94 TP95 TP96 TP97 TP98 FB1 FB2 FB5 FB6 FB7 FB8 R233 C48 C49 R237 R238 C57 C58 C59 TP100 C60 Q10 C69 C70 TP120 TP121 TP122 TP123 TP125 TP124 TP126 TP130 TP131 TP132 C93 TP133 TP134 C95 C2 C4 C5 BP10 IC011 BP5 BP6 BP7 CN10 BP8 BP9 R120 R121 R122 R123 R126 R129 R132 R135 R138 R146 R147 R148 R149 L22 R158 R159 R160 C125 C126 ...

Page 112: ...38165 TSB 6G IC10 1 VDD 2 DQ0 3 VDDQ 4 DQ1 5 DQ2 6 VSSQ 7 DQ3 8 DQ4 9 VDDQ 10 DQ5 11 DQ6 12 VSSQ 13 DQ7 14 VDD 15 DQML 16 WE 17 CAS 18 RAS 19 CS 20 BA0 21 BA1 22 A10 23 A0 24 A1 25 A2 26 A3 27 VDD 28 VSS 29 A4 30 A5 31 A6 32 A7 33 A8 34 A9 35 A11 36 NC1 37 CKE 38 CLK 39 DQMH 40 NC2 41 VSS 42 DQ8 43 VDDQ 44 DQ9 45 DQ10 46 VSSQ 47 DQ11 48 DQ12 49 VDDQ 50 DQ13 51 DQ14 52 VSSQ 53 DQ15 54 VSS 1 2 3 4 5...

Page 113: ... RAMADD8 RAMADD10 VDDP GNDC RAMADD9 RAMADD11 RAMCS0 RAMBA RAMCS1 RAMRAS RAMCAS VDDP GNDC RAMWE RAMDQM GNDPCLK PCLK VDDPCLK RAMDAT8 RAMDAT7 RAMDAT9 RAMDAT6 VDDP GNDC RAMDAT10 RAMDAT5 RAMDAT11 RAMDAT4 RAMDAT12 RAMDAT3 VDDP GNDC RAMDAT13 RAMDAT2 VDDC RAMDAT14 RAMDAT1 RAMDAT15 RAMDAT0 VDDP CD_DVD GNDC DRVSB SPDIF_OUT ALRCLK ABCLK AMUTE ML MC MD AIN VDDAPWM OP_GAIN CP_DATA_IN CP_DATA_OUT CP_CLK GNDAPWM...

Page 114: ... 10 DATA2 11 DATA3 12 DATA4 13 MSEL 14 SERIAL INPUT INETERFACE 8u OVERSAMPLING DIGITAL FILTER WITH FUNCTION CONTROLLER ENHANCED MULTILEVEL DELTA SIGMA MODULATOR SYSTEM CLOCK MANAGER ZERO DETECT POWER SUPPLY SYSTEM CLOCK ZERO2 28 VOUT1 27 D A CONVERTER OUTPUT AMP AND LOW PASS FILTER OUTPUT AMP AND LOW PASS FILTER OUTPUT AMP AND LOW PASS FILTER OUTPUT AMP AND LOW PASS FILTER OUTPUT AMP AND LOW PASS ...

Page 115: ...inal Not used 40 USBXO O System clock output terminal Not used 41 USBXI I System clock input terminal Not used 42 USBVSSPLL Ground terminal 43 USBVDDPLL1V8 Power supply terminal 1 8V 44 to 46 RAMADD3 to RAMADD5 O Address signal output to the SD RAM 47 VDDIP Power supply terminal 3 3V 48 to 51 RAMADD2 RAMADD6 RAMADD1 RAMADD7 O Address signal output to the SD RAM 52 VDDC I Power supply terminal 1 8V...

Page 116: ...P_DATA_OUT O Serial data output terminal Not used 109 CP_CLK O Serial data transfer clock signal output terminal Not used 110 GNDAPWM Ground terminal 111 HOMESW I Limit switch input terminal 112 AOUT2 O Digital audio signal output to the D A converter 113 NC Not used 114 AOUT1 O Digital audio signal output to the D A converter 115 NC Not used 116 AOUT0 O Digital audio signal output to the D A conv...

Page 117: ...age generation 175 RESOUT External resistor connection terminal for internal reference voltage generation 176 GNDREF Ground terminal 177 VDDSAFE Power supply terminal 3 3V 178 CD_MD I Light amount monitor input from the laser diode of optical pick up block for CD 179 DVD_MD I Light amount monitor input from the laser diode of optical pick up block for DVD 180 CD_LD O Laser diode on of control sign...

Page 118: ...ENSOR board CHA1 305 301 302 302 306 307 308 not supplied 301 A 1888 278 A SERVO BOARD COMPLETE 302 4 162 647 01 SCREW TOOTHED LOCK Z M1 7X2 5 303 3 211 820 11 SPRING DAMPER COMPRESSION BLUE 304 3 211 820 01 SPRING DAMPER COMPRESSION NATURAL 305 2 891 836 02 DAMPER S 306 4 443 946 01 SPACER PWB 614 307 2 663 660 21 SPRING KF TENSION 308 7 600 028 44 TAPE ADHESIVE ST 854GH 10 mmX33 m CHA1 A 1896 20...

Page 119: ... C56 1 125 777 11 CERAMIC CHIP 0 1uF 10 10V C57 1 125 777 11 CERAMIC CHIP 0 1uF 10 10V C58 1 164 936 11 CERAMIC CHIP 680PF 10 50V C59 1 125 777 11 CERAMIC CHIP 0 1uF 10 10V C60 1 164 936 11 CERAMIC CHIP 680PF 10 50V C61 1 164 936 11 CERAMIC CHIP 680PF 10 50V C62 1 125 777 11 CERAMIC CHIP 0 1uF 10 10V C63 1 125 777 11 CERAMIC CHIP 0 1uF 10 10V C64 1 164 936 11 CERAMIC CHIP 680PF 10 50V C67 1 125 77...

Page 120: ...CTOR FFC FPC ZIF 24P CN10 1 842 779 11 CONNECTOR FFC FPC ZIF 60P FERRITE BEAD RESISTOR FB1 1 457 421 21 INDUCTOR FERRITE BEAD 1608 FB2 1 457 421 21 INDUCTOR FERRITE BEAD 1608 FB3 1 457 421 21 INDUCTOR FERRITE BEAD 1608 FB4 1 457 421 21 INDUCTOR FERRITE BEAD 1608 FB5 1 414 385 21 INDUCTOR FERRITE BEAD FB6 1 414 385 21 INDUCTOR FERRITE BEAD FB7 1 414 385 21 INDUCTOR FERRITE BEAD FB8 1 414 385 21 IND...

Page 121: ...00 5 1 16W R89 1 218 953 11 METAL CHIP 1K 5 1 16W R90 1 218 961 11 METAL CHIP 4 7K 5 1 16W R91 1 218 953 11 METAL CHIP 1K 5 1 16W R105 1 414 229 11 INDUCTOR FERRITE BEAD R115 1 208 671 11 METAL CHIP 330 0 5 1 16W R116 1 218 961 11 METAL CHIP 4 7K 5 1 16W R120 1 469 581 21 INDUCTOR FERRITE BEAD 1005 R121 1 469 581 21 INDUCTOR FERRITE BEAD 1005 R122 1 469 581 21 INDUCTOR FERRITE BEAD 1005 R123 1 469...

Page 122: ... R242 1 216 833 11 METAL CHIP 10K 5 1 10W SWITCH SW1 1 798 174 31 DETECTOR SWITCH CHUCKING END VIBRATOR X1 1 814 576 11 QUARTZ CRYSTAL UNITS 27 MHz MISCELLANEOUS CHA1 A 1896 205 A CHASSIS T 614 SUB ASSY Including SENSOR board CHA2 A 1896 206 A CHASSIS M 614 COMPLETE ASSY Including loading motor M1 FFC1 1 839 486 11 CABLE FLEXIBLE FLAT 60 CORE 0 OP1 A 1896 204 A CHASSIS OP 614 COMPLETE ASSY Includi...

Page 123: ...MEMO XAV 701BT 741 23 ...

Page 124: ...hange of Part No for C810 to C817 on the MAIN board Change of Part No for Ref No 3 and 6 on EXPLODED VIEWS Change of the EXT NAVI and MAIN boards Suffix 14 SUPPLEMENT 1 SMR 12023 1 2 2012 11 Addition of E NTSC model XAV 701BT Change of Part for PANEL BASE ASSY Ref No 51 TRANSFER SHEET HEAT Ref No 63 and 64 GASKET BT Ref No 66 and PANEL FRONT7 Ref No 102 Addition of Part No for CABLE WITH CONNECTOR...

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