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Sony WM-GX510, Service Manual

The Sony WM-GX510 is a portable cassette player that delivers high-quality audio playback. To fully utilize the features of this product, be sure to refer to the comprehensive Service Manual, available for free download on our website. Enhance your user experience with this detailed manual from manualshive.com.

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— 33 —

REF. No.

Part No.

Description

Remark

REF. No.

Part No.

Description

Remark

R204

1-216-832-11 METAL CHIP

8.2K

5%

1/16W

(GX510)

R204

1-216-834-11 METAL CHIP

12K

5%

1/16W

(GX512)

R205

1-216-827-11 METAL CHIP

3.3K

5%

1/16W

R206

1-216-821-11 METAL CHIP

1K

5%

1/16W

R207

1-216-833-11 METAL CHIP

10K

5%

1/16W

R301

1-218-884-11 METAL CHIP

36K

0.50%

1/16W

R302

1-218-446-11 METAL CHIP

1

5%

1/16W

R303

1-216-831-11 METAL CHIP

6.8K

5%

1/16W

R304

1-216-853-11 METAL CHIP

470K

5%

1/16W

R308

1-216-849-11 METAL CHIP

220K

5%

1/16W

R501

1-216-863-11 METAL GLAZE

3.3M

5%

1/16W

R502

1-218-847-11 METAL CHIP

1K

0.50%

1/16W

R503

1-218-847-11 METAL CHIP

1K

0.50%

1/16W

R504

1-216-845-11 METAL CHIP

100K

5%

1/16W

R505

1-216-845-11 METAL CHIP

100K

5%

1/16W

R506

1-216-817-11 METAL CHIP

470

5%

1/16W

R507

1-216-801-11 METAL CHIP

22

5%

1/16W

R508

1-216-833-11 METAL CHIP

10K

5%

1/16W

R509

1-216-833-11 METAL CHIP

10K

5%

1/16W

R510

1-216-845-11 METAL CHIP

100K

5%

1/16W

R511

1-216-793-11 METAL CHIP

4.7

5%

1/16W

R512

1-216-833-11 METAL CHIP

10K

5%

1/16W

R513

1-216-833-11 METAL CHIP

10K

5%

1/16W

R514

1-216-829-11 METAL CHIP

4.7K

5%

1/16W

R516

1-216-829-11 METAL CHIP

4.7K

5%

1/16W

R517

1-216-841-11 METAL CHIP

47K

5%

1/16W

R518

1-216-841-11 METAL CHIP

47K

5%

1/16W

R519

1-216-831-11 METAL CHIP

6.8K

5%

1/16W

R520

1-216-831-11 METAL CHIP

6.8K

5%

1/16W

R521

1-216-849-11 METAL CHIP

220K

5%

1/16W

R522

1-216-833-11 METAL CHIP

10K

5%

1/16W

R523

1-216-833-11 METAL CHIP

10K

5%

1/16W

R601

1-216-849-11 METAL CHIP

220K

5%

1/16W

R602

1-216-849-11 METAL CHIP

220K

5%

1/16W

R603

1-216-849-11 METAL CHIP

220K

5%

1/16W

R604

1-216-813-11 METAL CHIP

220

5%

1/16W

R607

1-216-826-11 METAL CHIP

2.7K

5%

1/16W

R608

1-216-843-11 METAL CHIP

68K

5%

1/16W

R609

1-216-829-11 METAL CHIP

4.7K

5%

1/16W

R701

1-216-827-11 METAL CHIP

3.3K

5%

1/16W

R702

1-216-857-11 METAL CHIP

1M

5%

1/16W

R703

1-216-837-11 METAL CHIP

22K

5%

1/16W

R704

1-216-837-11 METAL CHIP

22K

5%

1/16W

R705

1-216-825-11 METAL CHIP

2.2K

5%

1/16W

R706

1-216-855-11 METAL CHIP

680K

5%

1/16W

R707

1-216-821-11 METAL CHIP

1K

5%

1/16W

R708

1-218-870-11 METAL CHIP

9.1K

0.50%

1/16W

R709

1-218-870-11 METAL CHIP

9.1K

0.50%

1/16W

R710

1-218-836-11 METAL GLAZE

360

0.50%

1/16W

R711

1-218-836-11 METAL GLAZE

360

0.50%

1/16W

R712

1-218-845-11 METAL CHIP

820

0.50%

1/16W

R713

1-218-847-11 METAL CHIP

1K

0.50%

1/16W

R714

1-218-849-11 METAL CHIP

1.2K

0.50%

1/16W

R715

1-218-851-11 METAL CHIP

1.5K

0.50%

1/16W

R716

1-218-859-11 METAL CHIP

3.3K

0.50%

1/16W

R717

1-218-857-11 METAL CHIP

2.7K

0.50%

1/16W

R718

1-216-849-11 METAL CHIP

220K

5%

1/16W

R719

1-216-849-11 METAL CHIP

220K

5%

1/16W

R720

1-216-849-11 METAL CHIP

220K

5%

1/16W

R721

1-216-849-11 METAL CHIP

220K

5%

1/16W

R722

1-218-851-11 METAL CHIP

1.5K

0.50%

1/16W

R724

1-216-845-11 METAL CHIP

100K

5%

1/16W

R726

1-216-853-11 METAL CHIP

470K

5%

1/16W

R727

1-216-845-11 METAL CHIP

100K

5%

1/16W

R728

1-216-837-11 METAL CHIP

22K

5%

1/16W

R729

1-216-837-11 METAL CHIP

22K

5%

1/16W

R730

1-216-845-11 METAL CHIP

100K

5%

1/16W

R731

1-216-849-11 METAL CHIP

220K

5%

1/16W

< VARIABLE RESISTOR >

RV301 1-223-965-11 RES, VAR, CARBON (VOLUME)
RV601 1-223-274-11 RES, ADJ, CERMET

2.2K

< SWITCH >

S501

1-692-605-11 SWITCH, SLIDE (ISS)

S701

1-572-581-11 SWITCH, SLIDE (F/R SWITCH)

S702

1-762-498-21 SWITCH, PUSH (HOLDER SWITCH)

S703

1-692-453-11 SWITCH, KEY BOARD (

p

 RADIO OFF)

S704

1-692-453-11 SWITCH, KEY BOARD (

œ

)

S705

1-692-453-11 SWITCH, KEY BOARD (FF AMS )

S706

1-692-453-11 SWITCH, KEY BOARD (REW AMS PRESET -)

S707

1-692-453-11 SWITCH, KEY BOARD (BAND RADIO ON)

S708

1-572-467-21 SWITCH, PUSH (1 KEY) (REC)

S709

1-692-453-11 SWITCH, KEY BOARD (MENU)

S710

1-692-453-11 SWITCH, KEY BOARD (SET)

S711

1-692-453-11 SWITCH, KEY BOARD ()

S712

1-692-453-11 SWITCH, KEY BOARD (TUNING -)

S713

1-692-453-11 SWITCH, KEY BOARD (ENTER)

S714

1-572-922-11 SWITCH, SLIDE ( 

C

 HOLD)

< TRANSFORMER >

T501

1-429-374-11 TRANSFORMER, BIAS OSCILLATION

< THERMISTOR(POSITIVE) >

THP601 1-810-794-11 THERMISTOR, POSITIVE

< VIBRATOR >

X701

1-760-872-11 VIBRATOR, CRYSTAL (32.768KHz)

MAIN

Summary of Contents for WM-GX510

Page 1: ...2 Model Name Using Similar Mechanism WM GX614 Tape Transport Mechanism Type MF WMGX614 112 RADIO CASSETTE CODER 530 1 710 kHz For USA indication Continued on next page Photo WM GX512 Ver 1 1 2002 01 Sony Corporation Personal Audio Company Published by Sony Engineering Corporation 9 960 475 12 2002A1600 1 2002 1 ...

Page 2: ...n 29 7 3 Mechanism Section MF WMGX614 112 30 SECTION 8 ELECTRICAL PARTS LIST 31 TABLE OF CONTENTS SAFETY RELATED COMPONENT WARNING COMPONENTS IDENTIFIED BY MARK OR DOTTED LINE WITH MARK ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY Notes on...

Page 3: ... Window 2PRESET AMS FF button 3PRESET AMS REW button 4MENU button 5cREC switch 6SET button 7p RADIO OFF button 8ISS switch 9ENTER button 02REMOTE GX512 2 GX510 jack MIC PLUG IN POWER jack CHOLD button VOLUME knob RADIO ON BAND button TUNIG button TUNIG button œ button BATT indicater 1 2 ILLUST LATION WM GX512 MODEL ...

Page 4: ... Check that the lever NR SW is at the center and F R switch S701 is at the center If not set the preset state as follows 2 Move the F R switch S701 according to the side faced by the lever NR SW 3 Turn OFF the DC power supply switch once and then turn it ON again so that the lever NR SW can be moved Move the F R switch S701 according to this timing and set to the center 3 FF REW Mode 1 Set the pre...

Page 5: ... Gear C Reel table S side Gear A Capstan wheel R assembly Gear K Gear NR REV Left side FWD Right side Rotation system during FF Capstan wheel N assembly Pulley REVERSE Capstan wheel N assembly Reel table T side Gear B Gear NR REW Left side Motor pully Clutch assembly Gear FR FF Right side Reel table S side Gear K Gear NR Capstan wheel R assembly Pulley REVERSE Motor pully Gear C Capstan wheel R as...

Page 6: ... BRACKET ASSEMBLY AND CASSETTE HOLDER ASSEMBLY SECTION 3 DISASSEMBLY 4 Lock lever B 6 Cassette holder assembly 3 2 TUNER BOARD 1 Three screws 1 7x2 5 tapping 2 TU cover Note for installation 3 Tuner board 3 Screw M1 4x1 1 2 Bracket assembly 5 Screw M1 4x1 1 1 Screw M1 4x1 1 ...

Page 7: ...f arrow 1 Flexible board Head 7 Screw M1 4x2 0 5 Remove the solder of the motor Note Confirm if the switch lever installs it self in the groove of a lever NR switch for assembling Lever NR switch S701 6 Tapping screw 2 Remove the solder of the plunger solenoid 3 Remove the solder of the ATS flexible board ...

Page 8: ... compound onto the adjusted parts 5 Unless specified otherwise use a specified voltage 1 3V to perform the adjustments Torque Measurement PRECAUTION 1 Specified voltage 1 3V 2 Switch position DOLBY NR switch OFF MEGA BASS switch NORM AVLS OFF CASSETTE SECTION Test tape Tape Speed Adjustment Procedure 1 Playback WS 48A tape center part in the FWD state and adjust RV601 so that the frequency counter...

Page 9: ...ximum reading on VTVM T2 450 kHz PHONES 32 set Adjust for following values on digital voltmeter AM VT VOLTAGE ADJUSTMENT Digital voltmeter reading 1 5V AM531 kHz T1 Display indication BAND switch AM AM VT VOLTAGE ADJSTMENT TP22 VT digital voltmeter Adjustment part FM VCO Adjustment Procedure 1 Connect frequency counter to the positions shown below 2 Tune the to 98 MHz 3 Adjust RV1 for 19 kHz 100Hz...

Page 10: ...WM GX510 GX512 MEMO ...

Page 11: ......

Page 12: ......

Page 13: ......

Page 14: ......

Page 15: ...B MID MAX AVLS PRE SW AMP CTL REC CTL PHOTO CTL LED CTL PL CTL M CTL M DIR Beep signal output TC system 1 6 kHz CF system 3 0 kHz ON OFF control output of DC DC converter and amplifier when DDC on L Audio muting control output when MUTE ON L Head select output when FWD H when REV L DOLBY ON OFF control output when DOLBY ON L Tone control output when DBB ON H Tone control output when DBB ON L AVLS ...

Page 16: ...Tape A B side detection switch input connect to GND Holder keying switch close L MD mode switch when FWD PLAY on MD mode switch when REV PLAY on With No remote commander with H Data request of LCD driver Communication request output to the remote commader Communication to PLL EEPROM Communication to PLL EEPROM Communication to PLL EEPROM Communication to the remote commander Connect to GND Communi...

Page 17: ... O I I I I I I O O O O I I I O O O O O O O Test signal input connect to GND Not used open Clock input for receiver Not used open Data input for receiver Not used open Reset signal input Interruptt signal input for receiver Hold switch signal input Input terminal at key pressing in HOLD condition Not used open Retransmission Request output Not used open Not used open Not used open Power supply minu...

Page 18: ...No Part No Description Remark 1 X 3371 291 1 LID GX Z ASSY CASSETTE GX512 1 X 3371 293 1 LID GX B ASSY CASSETTE GX510 2 3 704 197 11 SCREW M1 4X2 0 3 3 930 798 01 LOCKER OPEN 4 3 318 382 61 SCREW 1 7X2 5 TAPPING 5 A 3016 756 A TUNER BOARD COMPLETE 6 1 658 565 11 TUNER FLEXIBLE BOARD 7 3 930 797 01 COVER TU 8 X 3371 596 1 ORNAMENT G7 ASSY REEL GX512 8 X 3371 599 1 ORNAMENT G3 ASSY REEL GX510 9 3 92...

Page 19: ...D COMPLETE GX512 59 A 3016 778 A MAIN BOARD COMPLETE GX510 60 1 537 981 11 CONDUCTIVE BOARD CONNECTION 61 3 928 461 01 TERMINAL BATTERY 62 1 658 322 11 SUB BOARD 63 1 658 564 11 ATS FLEXIBLE BOARD 64 3 355 424 01 SCREW TAPPING 65 3 928 462 01 TERMINAL BATTERY ND701 1 801 055 11 DISPLAY PANEL LIQUID CRYSTAL S903 1 762 080 11 SWITCH LEAF ATS REF No Part No Description Remark REF No Part No Descripti...

Page 20: ...K LEVER 121 3 928 443 01 SPRING R TORSION 122 3 365 801 01 TABLE REEL 123 3 916 353 01 GEAR A 124 3 916 352 01 GEAR FR 125 3 916 354 01 GEAR B 126 3 916 347 01 SPRING NR TORSION 127 3 916 339 01 LEVER NRSW 128 3 358 455 11 SCREW PRECISION WASHER HEAD 129 3 338 645 31 WASHER 0 8 2 5 130 A 3042 517 A GEAR C BLOCK ASSY 131 3 916 348 01 SPRING TRIGGER TORSION 132 3 348 953 31 WASHER 133 3 916 338 01 L...

Page 21: ...5 11 CERAMIC CHIP 0 0022uF 5 50V C525 1 162 958 11 CERAMIC CHIP 270PF 5 50V C526 1 164 315 11 CERAMIC CHIP 470PF 5 50V C527 1 104 847 11 TANTAL CHIP 22uF 20 4V C601 1 107 826 11 CERAMIC CHIP 0 1uF 10 16V C602 1 109 996 11 CERAMIC CHIP 1uF 6 3V C603 1 164 489 11 CERAMIC CHIP 0 22uF 10 16V C604 1 164 156 11 CERAMIC CHIP 0 1uF 25V C605 1 164 156 11 CERAMIC CHIP 0 1uF 25V C606 1 162 970 11 CERAMIC CHI...

Page 22: ...10 JC704 1 216 864 11 METAL CHIP 0 5 1 16W GX510 COIL L301 1 412 148 11 INDUCTOR CHIP 56uH L501 1 412 006 31 INDUCTOR CHIP 10uH L701 1 410 997 31 INDUCTOR CHIP 2 2uH LIQUID CRYSTAL ND701 1 801 055 11 DISPLAY PANEL LIQUID CRYSTAL PHOTO INTERUPTER PH701 8 719 988 15 PHOTO REFLECTOR PR 11 C PLUNGER PM901 1 454 674 31 SOLENOID PLUNGER TRANSISTOR Q301 8 729 230 72 TRANSISTOR 2SA1362YG Q302 8 729 421 29...

Page 23: ...04 1 216 837 11 METAL CHIP 22K 5 1 16W R705 1 216 825 11 METAL CHIP 2 2K 5 1 16W R706 1 216 855 11 METAL CHIP 680K 5 1 16W R707 1 216 821 11 METAL CHIP 1K 5 1 16W R708 1 218 870 11 METAL CHIP 9 1K 0 50 1 16W R709 1 218 870 11 METAL CHIP 9 1K 0 50 1 16W R710 1 218 836 11 METAL GLAZE 360 0 50 1 16W R711 1 218 836 11 METAL GLAZE 360 0 50 1 16W R712 1 218 845 11 METAL CHIP 820 0 50 1 16W R713 1 218 84...

Page 24: ... CHIP 820PF 5 50V C36 1 164 345 11 CERAMIC CHIP 0 082uF 10 25V C37 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V C38 1 165 176 11 CERAMIC CHIP 0 047uF 10 16V C39 1 162 968 11 CERAMIC CHIP 0 0047uF 10 50V C40 1 162 968 11 CERAMIC CHIP 0 0047uF 10 50V C41 1 162 964 11 CERAMIC CHIP 0 001uF 10 50V C42 1 164 676 11 CERAMIC CHIP 2200PF 5 16V C43 1 162 964 11 CERAMIC CHIP 0 001uF 10 50V C44 1 162 964 11 CERAMI...

Page 25: ...SISTOR UN9210 QRS Q14 8 729 429 32 TRANSISTOR UN9210 QRS Q15 8 729 428 93 TRANSISTOR UN9115 QRS TXE Q16 8 729 428 93 TRANSISTOR UN9115 QRS TXE Q17 8 729 429 32 TRANSISTOR UN9210 QRS Q18 8 729 429 32 TRANSISTOR UN9210 QRS Q19 8 729 428 93 TRANSISTOR UN9115 QRS TXE Q20 8 729 800 37 TRANSISTOR 2SD1048 X7 Q21 8 729 420 68 TRANSISTOR 2SD1328 R TX Q22 8 729 807 88 TRANSISTOR 2SB1295 UL7 Q23 8 729 807 88...

Page 26: ... 815 11 METAL CHIP 330 5 1 16W R67 1 216 845 11 METAL CHIP 100K 5 1 16W R68 1 216 815 11 METAL CHIP 330 5 1 16W R69 1 216 825 11 METAL CHIP 2 2K 5 1 16W VARIABLE RESISTOR RV1 1 241 396 11 RES ADJ METAL GLAZE 22K TRANSFORMER T1 1 406 404 11 COIL MW OSCILATION T2 1 411 603 21 COIL AM MIX T3 1 423 745 11 TRANSFORMER DC DC CONVERTER VIBRATOR X1 1 760 423 21 VIBRATOR CRYSTAL 75KHz MISCELLANEOUS 60 1 53...

Page 27: ...gram and a printed wiring board larger than the printed paper size they can be printed by specifying the range Acrobat Reader Version 4 0 or later 1 Display the page to be printed 2 From the File menu select Page Setup and set the paper size 3 From the Command bar select Graphic Select Tool Keep pressing T select 4 Dragging the cursor enclose the range on the page to be printed 5 From the File men...

Page 28: ...on allows you to jump to the revised page Also clicking the version at the upper right on the revised page allows you to jump to the next revised page Ver Date Description of Revision 1 0 1995 12 New 1 1 2002 01 Correction of Part No for IC4 SPM 01041 ...

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