Sony VAIO PCG-F650 Service Manual Download

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Conf

idential

PCG-F650/F680/F690

US Model

Canadian Model

SERVICE MANUAL

NOTEBOOK COMPUTER

9-872-148-11

Illust : PCG-F690

S400

Summary of Contents for VAIO PCG-F650

Page 1: ...Confidential PCG F650 F680 F690 US Model Canadian Model SERVICE MANUAL NOTEBOOK COMPUTER 9 872 148 11 Illust PCG F690 S400 ...

Page 2: ...out 4 Inspect after completing service After servicing inspect to make sure that all screws components and wiring have been returned to their original condition Also check the area around the repair location to ensure that repair work has caused no damage and confirm safety 5 When replacing chip components Never reuse components Also remember that the negative side of tantalum capacitors is easily...

Page 3: ...11 1 Bezel Housing Assy 1 11 2 LCD Harness Bracket LCD Left Bracket LCD Right LCD Unit 14 inch 1 12 3 FPC Inverter Assy Display Housing Assy 1 12 1 4 Using Common Flexible Boards and Dedicated Flexible Boards Differently As Specified 1 13 to 1 17 Section Title Page Abbreviations UC US model Canadian model PCG F650 F680 F690 UC Confidential CHAPTER 2 SELF DIAGNOSTICS 2 1 Required Tools and Peripher...

Page 4: ... F680 Model Made by SA F650 Model Made by SA P 1 7 P 1 9 P 1 11 P 1 7 P 1 9 P 1 12 P 1 8 P 1 10 P 1 12 P 1 8 P 1 10 P 1 12 P 1 8 P 1 10 P 1 12 P 1 12 P 1 12 P 1 12 FDD SPEAKER UNIT SWX 39 BOARD P 1 3 DISPLAY ASSY P 1 4 FPC INVERTER ASSY BRACKET LCD LEFT BRACKET LCD RIGHT DISPLAY HOUSING ASSY BEZEL HOUSING ASSY LCD UNIT PWS 12 BOARD P 1 4 LATCH DETECTOR P 1 4 SWX 65 BOARD 5 through IFX 100 BOARD P ...

Page 5: ...yboard Unit Palm Rest Assy 4 6M2X4 Special Head 5Screw M2 0 Number P3 Kind X4 PWS 12 Board CN6005 MBX 41 Board CN904 MBX 41 Board CN902 1M2X4 Special Head 3M2X4 Special Head 8M2X4 Special Head x3 Bracket Pat Touch pad Palm Rest Plate CNX 82 Board 2Pull it up sliding it to the right 7Pull it to the front slightly and raise to remove it 0Remove by pressing to the rear 9Remove by pulling slightly to ...

Page 6: ... Special Head 9 1Screw M2 0 Number P3 Kind 7M2X6 Special Head X2 2M2X4 Special Head 6M2 6 Cross Hole Bind 6M2 6 Cross Hole Bind X2 6M2 6 Cross Hole Bind X2 4M2X4 Special Head X2 5GND Plate Hinge 7DC Fan 5 MBX 41 Board CN1102 4HDD Assy 2FPC 50 Pin for HDD 1M2X4 Special Head X2 3M2X4 Special Head X3 6M2X6 Special Head X3 MBX 41 Board CN1101 ...

Page 7: ... Board 5Nickel Hydrogen Battery 2Latch Detector Unit 3M2X4 Special Head X3 1M2X4 Special Head SWX 65 Board CN5101 PWS 12 Board CN6006 PWS 12 Board CN6001 MBX 41 Board P3 Assy CPU Module 1 4PC Card Connector 6M2X4 Special Head 7M2X4 Special Head X2 5M2X4 Special Head qaNut M2 9 B 2X14 X2 3 B 2X18 X2 2HDD Bracket 5M2X6 Special Head X2 5M2X4 Special Head I O Bracket qdScrew HEX X6 8 qs qg qa qf 1M2X6...

Page 8: ... 7 Speaker Unit SWX 39 Board 8 SO DIMM Speaker Unit Hood Keyboard SWX 39 Board Speaker Unit 2M2X4 X7 1 1 1 3M2X4 X2 3M2X4 X2 SWX 39 Board CN303 SWX 39 Board CN301 SWX 39 Board CN302 b a a Removal of SO DIMM a b 2DIMM Door 1M2X4 Special Head ...

Page 9: ...ttached prepare the following Thermal sheet attachment tool to attach the thermal sheet Method to attach thermal sheet Thermal sheet attachment tool Prepare a thick paper or the like having the following dimensions by writing the thick paper into the actual size of the thermal sheet The pattern is shown in the actual sizes 1 3 2 Heat Sink Thermal Sheet Thermal Sheet Attachment Tool Direction of th...

Page 10: ...ousing Assy Display Housing Assy A Order of releasing the claws C B A Order of locking the claws A B C Display Housing Assy claw part 1Side 15 Screw Cover X3 5Lower Screw Cover 3Cover Screw Shaft 3Cover Screw Shaft 4 P 2 6X6 Lock Precision Type3 4 P 2 6X6 Lock Precision Type3 6M2X4 Special Head 1Side 15 Screw Cover X3 2M2X3 Special Head X3 2M2X3 Special Head X3 A B 7 0 8 9 B C Bezel Housing Assy L...

Page 11: ... Confidential PCG F650 F680 F690 UC 2 Inverter Assy LCD Harness FPC 1 3 FPC 2M2X4 Special Head 4M2X4 Special Head Inverter Bracket Inverter Assy Display Housing Assy Inverter Assy CN1 LCD Harness claw part ...

Page 12: ... A Bezel Housing Assy Display Housing Assy A Order of releasing the claws C B A Order of locking the claws A B C Display Housing Assy claw part 1Side 15 Screw Cover X3 5Lower Screw Cover 3Cover Screw Shaft 3Cover Screw Shaft 4 P 2 6X6 Lock Precision Type3 4 P 2 6X6 Lock Precision Type3 6M2X4 Special Head 1Side 15 Screw Cover X3 2 P M2X3 X3 2 P M2X3 X3 A B 7 0 8 9 B C Bezel Housing Assy LCD unit ...

Page 13: ...CG F650 F680 F690 UC 2 Inverter Assy LCD Harness FPC Display Housing Assy 3 1 4M2X4 Special Head X2 Inverter Bracket Inverter Bracket Inverter Assy Display Housing Assy Inverter Assy CN2 LCD FPC 2M2X4 Special Head Harness ...

Page 14: ...b c How to release the claw a 5 a Pull the Bezel Housing Assy as shown to release the claw a claw part a b c b 1Cover Screw Lower 1Cover Screw Upper 2M2X4 Special Head X2 2M2X4 Special Head X2 4M2X4 Special Head X5 4M2X4 Special Head X5 6 7 3 Display Housing Assy Inverter Assy Inverter Assy CN2 Bezel Housing Assy Display Housing Assy Bezel Housing Assy LCD Unit ...

Page 15: ...CD Right LCD Unit 14 inch 3 FPC Inverter Assy Display Housing Assy LCD Unit LCD Harness Bracket LCD Right Bracket LCD Left 1 P M2x3 Lock X4 1 P M2x3 Lock X4 2 claw part 2M2X4 Special Head 3M2X4 Special Head Display Housing Assy FPC Inverter Assy Inverter Bracket Inverter Assy CN1 1 ...

Page 16: ...starting cutting For all models except the following the dedicated flexible board must be used in which case the flexible board ID portion does not need to be cut a Cut Do not cut Model Name ID of LCD 5 4 3 2 1 0 F690 HI a F680 SA a a a a F650 SA a a a F680 Model Made by SA GND Tape LCD 2 Attach the GND Tape LCD while aligning its corner with that of the flexible board F690 F680 Model F650 Model G...

Page 17: ...del Be careful not to apply too much pressure when folding portions A and B otherwise the flexible boards will be damaged A B C D 3 Fold the creased portions recessed portions of the flexible board in alphabetical order A B C D as shown Valley fold by 90 degrees Peak fold by 90 degrees Valley fold Valley fold A B C D A B C D F690 F680 Model F650 Model ...

Page 18: ...e claw FPC LED illumination block Cross section Indicator window LED illumination block 4 Wrap around the shaft by two and a half turns Shaft Notch LED illumination block claws F650 Model F690 F680 Model 6Align the LED illumination block with the indicator window Attach the LED illumination block while aligning the notch of the FPC with the claw FPC LED illumination block Cross section Indicator w...

Page 19: ...on 9 Peel off the exfoliation tape of the GND Tape LCD and attach the FPC on the Display Housing Assy 0 Attach the Firamen tape while pressing the star mark portion of the FPC OK NG Firamen tape 20 to 30mm F650 Model FPC FPC GND Tape LCD Display Housing Assy 9 Peel off the exfoliation tape of the GND Tape LCD and attach the FPC on the Display Housing Assy F690 F680 Model ...

Page 20: ...nit rear side LCD Harness Terminal side qa LCD Unit rear side LCD Harness Display Housing Assy qs LCD Harness LCD Unit Terminal side qd Attach the LCD Unit to the Display Housing Assy Refer to section 1 3 Removal Terminal side F650 Model F690 F680 Model ...

Page 21: ... diagnostics IEEE1394 Test Tools and Peripheral Devices 1 Serial Loopback Tool Specified Loopback Tool Refer to next page 2 Parallel Loopback Tool Specified Loopback Tool Refer to next page 3 V 34 Modem and Line Simulator 4 PC Card Tester PCCtest 450 Made by Sycard Corp 5 PCG N505 XR series VAIO for IrDA Function Test 6 Port Replicator PCGA PRF1A for Port Replicator Connector Test 7 FDD Bay suppli...

Page 22: ...ack Tool For diagnostics of parallel port NOTE The black round mark z indicates soldering NOTE The black round mark z indicates soldering 1 2 3 4 5 6 7 8 9 DB9S DCD RX TX DTR GND DSR RTS CTS RI Connector Types DB9S Female Interface Standard RS 232C Loopback Data Handshake SERIAL LOOPBACK CONNECTOR CONNECTION DIAGRAM Connector Types DB25P Male Interface Standard Centronics Loopback Status to Comman...

Page 23: ...ack tool Modem 0Battery 1Serial loopback tool Port Replicator Serial I F PPK Button Power SW 3Transmission line simulator 4PC card tester 9Diagnostics CD ROM media qaAC adaptor 6Port Replicator PCGA PRF1A IrDA send receive 5 qsPCG N505 XR series jack Phone Serial output Parallel output 7FDD bay 8Diagnostics FD media CD ROM ...

Page 24: ... Short aging test a FAN test m Long aging test b Touch pad test n Aging test including the HDD test c Serial Loopback test o Exit from Diagnostics MENU 3 When the service diagnostics ends with success the message Pass appears When it ends with failure detecting an error the message Fail appears Press the Esc key to abort the self diagnostics 2 4 Outline of Service Diagnostics Functions Check ROM I...

Page 25: ... is JP and the keyboard type is replaced by either the US type or UK type keyboard select the keyboard type after it is replaced NOTE The Fn key can be checked by pressing the Fn and Insert keys at the same time Other keys can be checked by pressing the respective keys LED test Tests the LED This test turns on one LED after another The person conducting the test must visually check whether each LE...

Page 26: ...est This test is not required normally Displays the GUID i Link ID value and judges whether the value on the display is appropriate IEEE 1394 Interface test Performs the 1394 communication test Another personal computer to communicate with is necessary for this test The models released from the year 2000 have already been confirmed that they do not cause any problems regarding the IEEE1394 interfa...

Page 27: ...re TOOL folder of the CD disc to a floppy disk 3 Select the IrDA communication test from the menu at the connected computer to enter the reception state 4 After the connected personal computer has entered the reception state select the IrDA communication test at the personal computer to be tested The IrDA communication test then starts Jog dial test The computer cannot perform this test Short agin...

Page 28: ...o the floppy disk Audio windiag wave Modem windiag modem Audio A microphone and headphones are required for this inspection Double click t_auw01 icon MS DOS icon in the floppy disk that is created in advance The display of the DOS prompt opens and the inspection starts Once inspection starts follow the instructions on the display to inspect the audio Modem A modem and a line simulator are required...

Page 29: ...MB2 6 7 SERIAL 2 PS 2 24M 9 VGA 9 Dev 0 Main Memory PC100 SO DIMM 128 64MB Max 256MB SO DIMM Slot A SO DIMM Slot B Row 0 1 Row 2 3 Serial DSUB 9 Parallel DSUB 25 PS2 MDIN 6 i LINK 4 pin USB PORT0 S VIDEO RS232C IR Buffer VGA 3 4 8 6 7 9 5 Audio YAMAHA YMF744B DS 1S Dev 9 Headphone AC97 AKM AK4543 Amp Speaker Ext MIC Int MIC SW LCD Panel 15 14 TFT SXGA XGA 5 NTSC PAL TVout 4 ZV VIDEO Intel Mobile M...

Page 30: ...PC 100 SO DIMM DC FAN CN 151 DIMM 143 144 1 2 RAM CN103 PHONE 1 2 IFX 100 Side A 100 99 1 2 CN2 CN753 K CN152 2 1 CN1102 RAM CN 152 DIMM 143 144 1 2 1 40 CN1 CN2 CN1 7 1 LCD INVERTER UNIT P3 ASSY CPU MODULE EXTERNAL MICROPHONE HEADPHONE RO 44 Side A FPC DVD ROM DRIVE DVD ROM BAY FDD BAY PC 100 SO DIMM Option CN5101 1 2 SWX 65 Side A BATTERY PACK TOUCH PAD CNX 82 Side B CN202 CN201 1 12 1 8 NICKEL ...

Page 31: ...d be anticipated when ordering these items When two or more parts are shown in parallel use the part described first as the main part The components identified by mark 0 or dotted line with mark 0 are critical for safety Replace only with part number specified Les composants identifiés par une marque 0 sont critiques pour la sécurité Ne les remplacer que par une pièce portant le numéro spécifié Co...

Page 32: ...854 01 SPRING BAY 58 4 640 855 02 BRACKET BOTTOM 59 4 640 857 01 DOOR BATTERY SPRING 60 4 644 345 22 DISPLAY BASE 62 4 640 877 01 LENS IR 63 4 644 338 01 COVER BATTERY CONNECTOR 64 4 641 188 01 SPACER MODEM 65 4 644 664 02 INSULATOR MODEM A 66 4 644 665 01 INSULATOR MODEM B 67 4 641 366 03 LABEL I O 68 4 641 629 01 INSULATOR FDD 69 4 641 763 12 LABEL FD 71 4 641 851 02 SPRING FDD PLATE 72 4 644 33...

Page 33: ...1 SCREW HEX B19 7 621 772 70 SCREW B 2X14 B25 3 181 686 01 NUT N3 3X0 35 B27 4 644 790 01 NUT FOR PANEL MOUNT B28 4 644 789 01 GUIDE SOCKET B29 4 646 807 11 0 PLATE M2 5 FDD 33 103 B11 96 95 93 94 92 90 91 B8 B3 B8 32 B8 34 31 B10 B18 B18 B27 B17 B17 B19 B8 B10 B10 24 117 B15 B15 30 57 56 46 50 51 65 84 133 64 75 B1 B8 B28 B25 114 A B B A 52 4 72 49 112 B17 B17 B4 B4 B8 B8 B4 15 127 76 76 20 123 2...

Page 34: ...NGE 15 234 4 635 276 11 COVER SCREW UPPER 235 4 642 760 01 CUSHION CENTER B1 4 641 726 41 SCREW M2 SPECIAL HEAD B8 4 641 726 11 SCREW M2 SPECIAL HEAD B22 4 641 726 81 SCREW M2 SPECIAL HEAD B23 4 644 165 01 SCREW M2 6X4 0 PLATE P1 MAIN B30 4 643 550 01 P 2 6X6 LOCK PRECISION TYPE3 5 5 5 6 B30 B22 B22 B8 B8 224 224 221 226 235 203 234 234 206 208 224 214 207 219 223 215 212 213 213 225 222 228 210 2...

Page 35: ...4 646 216 01 SHIELD TAPE LCD L 637 1 960 645 21 HARNESS LCD 12 14 TFT XGA TYPE B1 4 641 726 41 SCREW M2 SPECIAL HEAD B8 4 641 726 11 SCREW M2 SPECIAL HEAD B22 4 642 761 01 P M2X3 LOCK B23 4 644 165 01 SCREW M2 6X4 0 PLATE P1 MAIN B30 4 643 550 01 P 2 6X6 LOCK PRECISION TYPE3 Ref No Part No Description Ref No Part No Description B30 B22 B22 B8 B8 B8 624 621 626 635 603 634 634 606 608 624 623 614 6...

Page 36: ...of the common board referring to the following table and location diagram of the common board Refer to section 1 4 Using Common Flexible Boards and Dedicated Flexible Boards Differently As Specified for details of the installation procedure of the common flexible board Location of the ID portion of the common flexible board Location of cutting the flexible board ID portion of the common flexible b...

Page 37: ...CG F650 F680 F690 UC English 2000I1600 1 Printed in xxx 2000 Sony Corporation xxx This manual and the constituent data may not be replicated copied nor reprinted in whole or in part without prior written authorization of Sony Corporation ...

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