Sony RM-PJ4 Service Manual Download Page 20 | Manualshive

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background image

3-2

VPL-ES3

OSD flicker ?

Color temp wrong ?

Picture has
Vertical bar ?

IR remote control
No good ?

Audio function is
No good ?

Please alignment V-com again.

1. Please alignment gain again.
2. Only in YPbPr, please alignment offset.

Check the vertical bar color and find the
LCD panel connector. Then check the pin
of connector.

1. Please check the OSD setting
2. Check the front IR board.

1. P1. Check the OSD setting.
2. Check the speak wire.

1

No

Yes

No

Yes

No

Yes

No

Yes

Yes

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Summary of Contents for RM-PJ4

Page 1: ...DATA PROJECTOR VPL ES3 REMOTE COMMANDER RM PJ4 SERVICE MANUAL 1st Edition ...

Page 2: ...Verletzungen zu vermeiden sind bei Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen Andere als die angegeben Wartungsarbeiten dürfen nur von Personen ausgeführt werden die eine spezielle Befähigung dazu besitzen AVERTISSEMENT Ce manual est destiné uniquement aux personnes compétentes en charge de l entretien Afin de réduire les risques de décharge électrique d incendie ou de blessu...

Page 3: ...pply 1 5 1 3 7 Optics Section 1 6 1 3 8 DC Fan 1 7 1 4 Warning on Power Connection 1 8 2 Electrical Adjustments 2 1 Initial Values of Adjustment Items 2 1 2 2 Memory Structure 2 5 3 Troubleshooting 3 1 Electric Troubleshooting 3 1 3 2 Power Board Troubleshooting 3 3 3 2 1 No Power 3 3 3 2 2 Failure of Turn on Lamp 3 4 4 Spare Parts 4 1 Notes on Repair Parts 4 1 4 2 Exploded Views 4 2 4 3 Electrica...

Page 4: ......

Page 5: ...1 1 VPL ES3 1 1 Appearance Figure 1 2 Board Locations Section 1 Service Information Lamp power supply Main Power Detection switch IR sensor Thermal sennsor ...

Page 6: ...ce to the extent that the Upper Case will not be damaged 1 Filter door 2 Five screws M 3 x 6 1 3 2 Front Case Assembly and Sub Rear Case Assembly 7 Two screws M 3 x 6 6 Flat head screw M 3 9 Sub rear case assembly 4 Two screws K 3 x 12 5 Six hexagon screws 0 Front case assembly 1 Lens cap 8 Two claws J6 J11 Main board 3 Shield 2 Two screws M 3 x 6 ...

Page 7: ...use the harnesses has the shape of flat cross section do not insert the harnesses with excessive force Find out the direction in which the harnesses can be inserted easily and then insert the harnesses Harnesses Lamp box assembly Main board Harnesses clamp section When re assembling give an appropriate amount of extra slack of this harnesses ...

Page 8: ...ce Find out the direction in which the harnesses can be inserted easily and then insert the harnesses Harnesses Harnesses clamp section Lamp box assembly When re assembling give an appropriate amount of extra slack of this harnesses 1 3 5 Main Board Bracket Section Remove the Main board before starting the removal work 2 Three tapping screws PAN 3 x 7 1 Two screws M 3 x 6 4 Main board bracket sect...

Page 9: ...ck remove the lamp power supply first Then remove the connector after the lamp power supply block is raise up Do not give an excessive force to the harness 7 Lamp 9 Cushion 0 Lamp power supply 1 Two stands assembly 2 Power board 8 Lamp power supply connector 5 Lamp door 4 loosen screw 6 Loosen two screws 3 Screw PWH 3 x 8 CN603 To the main board J12 From the Main board CN602 Red and Black wires ...

Page 10: ...ial counter clockwise as shown until it is stopped 5 Install the Optics section in the Lower Case During the assembling process never change the gear position that is set by step 3 4 Rotate the Focus Zoom Adjust Assembly counter clockwise until it is stopped 6 Install the Focus Zoom Adjust Assembly as shown 7 After installation is completed verify that the Optics section can rotate from the positi...

Page 11: ...1 7 VPL ES3 1 3 8 DC Fan 1 Two tapping screws PAN 3 x 7 3 Two tapping screws PWH 3 x 10 2 Duct LCD assembly 8 Duct lamp 4 DC fan 6 DC fan 5 Two tapping screws M 3 x 25 7 Two tapping screws PAN 3 x 7 ...

Page 12: ...g type VM0233 290B YP 12A COX 07 _1 YP332 Connector type VM0089 386A YC 13B COX 02 VM0310B YC 13 Cord type SJT SJT H05VV F H05VV F N13237 CO 228 VCTF Rated Voltage Current 10A 125V 10A 125V 10A 250V 10A 250V 10A 250V 7A 125V Safety approval UL CSA UL CSA VDE VDE VDE DENAN Cord length max 4 5m 14 feet 9 inches _ 1 Use an appropriate rating plug which is applied to local regulations ...

Page 13: ...High Low High Low Low High High High High Low Low High High Low High Low Low High Volume 30 INPUT SETTING Adjust Signal Dot Phase 15 H Size Shift Wide Mode Off Off Off Off On Off Off Off Off Off On Off Off Off Off Off On Off Scan Conv On On On On On On Smart APA On Auto Input Search Off Color System Auto Input A Signal Sel Component Power Saving Off IR Receiver Front Rear Panel Key Lock Off Status...

Page 14: ...G 128 USC_GAIN_B 128 USC_BIAS_R 0 USC_BIAS_G 0 USC_BIAS_B 0 USC_GAIN_R 128 USC_GAIN_G 70 USC_GAIN_B 100 USC_BIAS_R 0 USC_BIAS_G 0 USC_BIAS_B 0 USC_GAIN_R 128 USC_GAIN_G 80 USC_GAIN_B 120 USC_BIAS_R 0 USC_BIAS_G 0 USC_BIAS_B 0 USC_GAIN_R 128 USC_GAIN_G 70 USC_GAIN_B 100 USC_BIAS_R 0 USC_BIAS_G 0 USC_BIAS_B 0 DELUT SW ON DEUF SW Off ROM Version Display only Display only Display only Display only LAM...

Page 15: ...A_G 20 SidA_B 20 SidB_R 83 SidB_G 85 SidB_B 84 Page5 VcomR_NORMAL 88 VcomG_NORMAL 88 VcomB_NORMAL 88 VcomR_FLIP 88 VcomG_FLIP 88 VcomB_FLIP 88 Page6 ADC Offset RGB 70 70 70 ADC Gain RGB 130 130 130 PbPr R Offset 123 PbPr R Offset 63 PbPr R Offset 120 PbPr R Gain 23 PbPr G Gain 63 PbPr B Gain 30 Page7 Test Pattern 2 Off PW filter RGB_320T_1 PWF RGB_320T_3 PWF RGB_320T_1 PWF Color Space REC601_YCBCR...

Page 16: ... Display only TemperatureSensor2 TemperatureSensor3 FanSpeed1 FanSpeed2 FanSpeed3 FanSpeed4 FanSpeed5 ManualFanSpeed Off System Protect On Page9 RS232 Debug Info 1 RS232 Debug Info 2 RS232 Debug Info 3 RS232 Debug Test String SogThreshold 25 Page10 Uniformity R 123 Uniformity G 63 Uniformity B 120 Burn In Cycle 0 Burn In Cycle On Time 210 Burn In Cycle Off Time 30 Burn In Hour 50 Burn In Lamp Mode...

Page 17: ...oma Memory NT358 443 BW60 PAL PAL M N SECAM BW50 15k RGB Component 15k HDTV YP bPr Chroma Memory High Computer Low High W B Memory Others Low High Computer Low High W B Memory Others Low Video S Video Input A RGB Channel Memory Input A Component Video S Video Input A RGB Channel Memory Input A Component Image Flip Memory Image Flip Memory CPU ROM CPU RAM Initialize Active memory copy Memory Low W ...

Page 18: ... non volatile memory When the POWER is turned ON all the status memory data and other memory data that are required for the present picture are selected from each memory block and expanded in the internal RAM When any adjustment is performed at this moment the adjustment data user mode items are written in the NVM Service Special Service automatically triggered by the memory operation The adjustme...

Page 19: ...eck power board output voltage 15V and 12V 1 Check the LED message table and find the error 2 If the error code is lamp cover shine please check the lamp 3 If the error code is lamp cover flash please check the door switch 4 If the error code is temp fan please check the fan status and thermal sensor 1 The picture is full white pattern please check the LCD panel connector 2 The picture is full bla...

Page 20: ...alignment V com again 1 Please alignment gain again 2 Only in YPbPr please alignment offset Check the vertical bar color and find the LCD panel connector Then check the pin of connector 1 Please check the OSD setting 2 Check the front IR board 1 P1 Check the OSD setting 2 Check the speak wire 1 No Yes No Yes No Yes No Yes Yes ...

Page 21: ... if CN701 inserted properly Check if miss to solder any SMD type of components Yes Replace Q601 and F601 with new ones and then put power board into set If Q601 damages again check if other parts are shorted Check if 15 25V or 12V exist If any voltage is wrong replace IC701 or T601 with new ones Check if D602 or IC602 is broken if yes replace it with now one Check CN701 and find out if some points...

Page 22: ... of Turn on Lamp Failure of turn on ballast No Yes Check if the input voltage of ballast is 380V DC B A Lamp Broken Yes No Control Pin SCI is normal Yes Replace ballast with new one Check main board Replace lamp with new one No ...

Page 23: ...ck ZD602 R655 and R656 Check mian board No Yes F602 Open Replace F602 with new one Check Q701 IC604 Q604 Q603 or ZD603 and then replace broken parts Check if 18V exists at c terminal of Q603 Yes Yes Check if there is PFC_On Off signal Yes No No ...

Page 24: ......

Page 25: ... Sony differ from those used for the unit These are because of parts common ality and improvement Parts List has the present standardized repair parts 3 Stock of Parts Parts marked with o at SP Supply Code column of the Spare Parts list may not be stocked Therefore the delivery date will be delayed Items with no part number and no description are not stocked because they are seldom required for ro...

Page 26: ...2 Exploded Views 36 10 25 20 14 32 39 2 1 38 28 13 27 16 17 26 21 15 19 18 11 7 8 22 35 24 23 6 38 3 12 29 5 38 37 31 32 38 32 38 38 32 30 33 38 9 4 32 32 32 PWH 3x10 K 3x12 K 3x12 PWH 3x8 PSW 3x25 P 2 5x8 BVTP 3x6 E 2 5 34 ...

Page 27: ...75 467 01 s FOOT ADJUST 23 2 675 470 01 s TUNNEL OUTLET 24 2 675 472 01 s LENS CAP 25 2 675 475 01 s MYLAR BALLAST 26 2 676 604 01 s LOWER CASE 27 2 676 605 01 s ASSY SUB REAR CASE 28 2 676 606 01 s ASSY FRONT CASE 29 2 677 708 01 s ASSY FOCUS ZOOM ADJUST 30 2 681 547 02 s SCREW TAP PH W FLA M3 25L 31 2 681 549 01 s SCREW MACH PAN EXT TOO M4 6L 32 2 681 550 01 s SCREW TAP PAN M3 7L 33 2 681 552 02...

Page 28: ...upplied Accessories SUPPLIED ACCESSORIES Ref No or Q ty Part No SP Description 1pc 1 479 775 11 s REMOTE COMMANDER RM PJ4 1pc 1 832 428 11 s CABLE VGA 1pc 2 672 631 01 s GUIDE QS MANUAL JAPANESE ENGLISH FRENCH SPANISH GERMAN ITALIAN SIMPLIFIED CHINESE 1pc 2 679 319 01 s BAG CARRY VPLES3 1pc 2 679 320 01 s CD MANUAL VPL ES3 1pc s CORD POWER See 1 4 Warning on Power Connection ...

Page 29: ...EAKER INPUT J9 AUDIO Y2 13MHz U5 EEPROM IR RECIEVER FORNT REAR MCKEXT U34 Y3 16 257MHz CLOCK GEN RESET U27 RESET GEN SW1 4 U33 CLOCK GEN BALLAST HALOGEN LAMP U26 Q12 Q13 SCLK SDATA SEN U53 54 HST ENB VCK VST FRP PRG PCG DWN RGTx CLK_G GPSIG GVCOM LCDG 9 0 GSIG 6 1 DCK1_G DCK1x_G HCKx_G HCK_G DCK2x_G DCK2_G RGTx33 U48 G LCD G LCD DRIVER SCLK SDATA SEN U55 56 HST ENB VCK VST FRP PRG PCG DWN RGT CLK_...

Page 30: ......

Page 31: ...AR BOTOM FAN4 REAR TOP CN603 CN701 J19 SPEAKER J6 J18 J11 J1 J17 J24 J13 J16 J12 J20 J21 J22 J2 INPUT INPUT A J3 OUTPUT MONITOR J4 VIDEO J5 S VIDEO INPUT J10 RS 232C REMOTE CN1 CN1 J14 J1 THERMAL SENSOR BOARD DETECTION SWITCH RIGHT DETECTION SWITCH LEFT LCD R IR SENSOR BOARD MAIN BOARD LCD G LCD B INPUT J9 AUDIO OUTPUT J8 AUDIO 6 1 Frame Schematic Diagram Frame Frame ...

Page 32: ......

Page 33: ...commercial leakage tester such as the Simpson 229 or RCA WT 540A Follow the manufacturers instructions to use these instruments 2 A battery operated AC milliammeter The Data Precision 245 digital multimeter is suitable for this job 3 Measuring the voltage drop across a resistor by means of a VOM or battery operated AC voltmeter The limit indication is 5 25 V so analog meters must have an accurate ...

Page 34: ...English Sony EMCS Corporation 2006BR16 1 Ichinomiya Tec 2006 VPL ES3 SY E 9 872 784 01 ...

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