Sony ODS-D280F Service Manual Download

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1-7.

Cables

Use the following cables or equivalent for connection to each connector.

ODS-D280F

Panel Indication

Applicable Cable

Part Number

50-micron multi-mode optical fibre cable
with LC connectors or 62.5-micron multi-
mode optical fibre cable with LC connec-
tors

Commercially available

ODS CONTROL

Cable with connector (DD2)
(ODA control cable)

1-848-006-1x

19.5 V

Drive DC cable

1-849-819-1x

ODS-D280U

Panel Indication

Applicable Cable

Part Number

USB3.2

5Gbps

USB cable

1-839-351-1x

ODS-D280U/ODS-D280F

1-12

Summary of Contents for ODS-D280F

Page 1: ...OPTICAL DISC ARCHIVE DRIVE UNIT ODS D280U ODS D280F SERVICE MANUAL 1st Edition Revised 2 Corrected on March 13 2020 ...

Page 2: ...vermeiden sind bei Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen Andere als die angegeben Wartungsarbeiten dürfen nur von Personen ausgeführt werden die eine spezielle Befähigung dazu besitzen AVERTISSEMENT Ce manual est destiné uniquement aux personnes compétentes en charge de l entretien Afin de réduire les risques de décharge électrique d incendie ou de blessure n effectuer q...

Page 3: ...s or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure CAUTION CAUTION The use of optical instruments with this product will increase eye hazard CLASS 1 LASER PRODUCT LASER KLASSE 1 PRODUKT LUOKAN 1 LASERLAITE KLASS 1 LASER APPARAT This Optical Disc Archive Drive Unit is classified as a CLASS 1 LASER PRODUCT ODS D280U ODS D280F ...

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Page 5: ...D280F 1 18 1 11 How to Eject the Cartridge Manually 1 19 1 12 Circuit Protection Part List 1 26 1 13 Equipment and Fixtures List for Check Adjustment 1 27 1 13 1 Equipment for Checking and Adjustment 1 27 1 13 2 Fixtures 1 27 1 13 3 Sub Parts Package A 5015 818 A 1 28 1 14 Cautions on Handling the Optical Block Assembly 1 29 1 15 Replacement of Carry Loader Assembly 1 31 1 16 Service Action after ...

Page 6: ...tor 3 6 3 2 5 Cleaning after Operation in Special Environment 3 7 3 2 6 Cleaning of Optical Block Assembly Lens Portion 3 9 4 Replacement of Main Parts 4 1 Tightening Torque 4 1 4 2 Top Cover Assembly 4 2 4 3 Bottom Plate Assembly 4 3 4 3 1 Bottom Plate F Assembly ODS D280F 4 3 4 3 2 Bottom Plate U Assembly ODS D280U 4 3 4 4 MC Top Reinforcing Plate 4 5 4 5 FR Front Panel Assembly ODS D280U 4 6 4 ...

Page 7: ... Thread Guard 2 4 74 4 30 2 Attaching of Heat Transfer Sheet 4 75 4 31 DR 683 Sub Assembly 4 76 4 32 DR 683 Main Assembly 4 78 5 Adjustment of Optical Drive System 5 1 General Information for Adjustment of Optical Drive System 5 1 5 1 1 Precautions 5 1 5 1 2 Preparation for Adjustment 5 1 5 2 OPTICAL Adjustment 5 2 5 2 1 MAIN BASE Adjustment 5 2 5 2 2 SUB BASE Adjustment 5 3 5 3 Actions to Be Take...

Page 8: ...n 7 1 7 1 2 Upgrading the Firmware 7 1 7 2 ODS D280F 7 3 8 Circuit Description 8 1 Data Write Read System 8 1 8 2 System 8 2 8 3 Loader Control System 8 3 8 4 Power System 8 4 9 Spare Parts 9 1 Note on Repair Parts 9 1 9 2 Exploded Views 9 2 Top Cover 9 2 Bottom Plate ODS D280U 9 4 Bottom Plate ODS D280F 9 6 Bottom Block 9 8 Power Supply Block 9 10 Select Loader Assembly 9 11 Carry Loader Assembly...

Page 9: ...Frame Wiring 10 3 Revision History ODS D280U ODS D280F 5 ...

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Page 11: ...th this unit Operation Manual CD ROM Supplied with this unit As for ODS D280U this manual is included in CD ROM This manual contains information required to operate and use the unit Factory Service Manual Available on request Parts list circuit diagram and board layouts of the unit are included to provide information required for part level service Non disclosed boards For the boards listed below ...

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Page 13: ...rong magnetic field Places subject to much electrical noise Places where electrostatic noise is likely to be generated Places where specified installation space cannot be provided Windtight places Horizontal installation condition When using this unit horizontally Within 5 degrees Do not tilt it more than 5 degrees back and forth When using this unit vertically Within 3 degrees Do not tilt it more...

Page 14: ... ODS D280U D280F to supply power CAUTION Using any other AC adapter may cause a failure of the unit or electric shock Use the specified AC adapter The AC adaptor is not supplied with ODS D280F When providing services use the same AC adaptor as the one supplied with ODS D280U Part number A 2165 887 A ODS D280U ODS D280F 1 2 ...

Page 15: ...onal computer PC with an FC board using an FC cable Tip Prepare a PC that accepts any of the following recommended FC boards Recommended FC boards QLogic s product QLE2560 2562 QLE2690 2692 QLE2740 2742 Emulex s product LPe12000 12002 LPe31000 31002 LPe32000 32002 PC ODS D280F FC connector FC connector FC cable FC board Tip For details on the connection of ODS D280U and PC refer to the operation m...

Page 16: ...nnected Equipment For Windows Check 1 Open Device Manager and check that SONY ODS D280U USB Device is shown in the Disk drive field Check 2 Check that USB Mass Storage Device is shown in the Universal serial bus controller field from Device Manager in the same way as Check 1 Check 1 SONY ODS D280U USB Device Check 2 USB Mass Storage Device ODS D280U ODS D280F 1 4 ...

Page 17: ...ystem Information select USB from Hardware and then check that ODS D280U is shown in the USB device tree field Check ODS D280U Measures If indication cannot be checked in Check perform the following procedure to check whether system information is normally displayed 1 Check the USB cable connection status and then check the indication of system information 2 Unplug and plug the USB cable and then ...

Page 18: ...nection status and then check the check the indication in the Model field 2 Unplug and plug the USB cable and then check the check the indication in the Model field 3 Turn off and on the unit and then check the check the indication in the Model field 4 Connect the USB cable to another USB port and then check the check the indication in the Model field 5 Restart the PC and then check the check the ...

Page 19: ...bre channel HBA and the unit is normal Whether the optical fibre cable is correctly connected between the fibre channel HBA and the unit Whether the SFP module of the fibre channel HBA is correctly installed Whether the fibre channel HBA is normal Note Check the manufacturer s indicator specifications to see if communication between the fibre channel HBA and the unit is normally performed If the L...

Page 20: ...start the drive whose serial number is not shown 3 After about one minute has passed after restart perform Check 1 and Check 2 again and check the indication of Device Manager 2 Disabling enabling in Device Manager 1 Disable the fibre channel HBA by Device Manager and then enable it 2 After about one minute has passed after the fibre channel HBA is enabled perform Check 1 and Check 2 again and che...

Page 21: ...whether the indication in the Model field becomes normal 1 Restarting the drive 1 Check the serial number of the drive shown by the utility software Optical Disc Archive Utility 2 On the Web UI Optical Disc Archive Library Maintenance Web UI drive setting tab of ODS L30M restart the drive whose serial number is not shown 3 After about one minute has passed after restart perform Check again and che...

Page 22: ...he use of the above Power Cord Appliance Connector Plug please contact your local Sony Sales Office Service Center For customers in the U S A and Canada 1 Power cord 125 V 7 A 2 0 m 1 757 562 1x 1 For customers in European countries 1 Power cord 250 V 2 5 A 2 0 m 1 575 131 8x 1 For customers in Chinese 1 Power cord 250 V 2 5 A 2 0 m 1 782 476 1x 2 Power cord 250 V 2 5 A 2 0 m 1 846 103 8x 1 2 ODS ...

Page 23: ...ontrol cable 1 Drive DC cable 1 B3 x 6 screw 1 ODS D280U Operation guide SY destination 6 CN destination 1 Operation manual CD ROM 1 Serial number sheet 1 AC adaptor 1 USB cable 1 Power cord 1 1 1 The power cord is supplied to CN model and only Japanese model in SY model ODS D280U ODS D280F 1 11 ...

Page 24: ...i mode optical fibre cable with LC connectors or 62 5 micron multi mode optical fibre cable with LC connec tors Commercially available ODS CONTROL Cable with connector DD2 ODA control cable 1 848 006 1x 19 5 V Drive DC cable 1 849 819 1x ODS D280U Panel Indication Applicable Cable Part Number or USB3 2 5Gbps USB cable 1 839 351 1x ODS D280U ODS D280F 1 12 ...

Page 25: ... D280U 8ch Drive bridge Loader Control DC DC converter USB SATA bridge USB interface 2 DR 683 Drive main 3 KY 761 ODS D280U Front panel 4 PP 61 DC DC converter OVP LVP OCP e fuse 5 PP 62 DC Jack Fuse 6 SM 45 Carry motor H V Carry loader sensor 7 SM 47 Loading motor Cartridge loader position switch 8 SM 48 Up Down motor Lever motor Select Loader sensor 9 SM 49 FG sensor 10 SM 50 Carry loader sensor...

Page 26: ...luded On side 1 CA upper BU assembly Optical block assembly 2 optical block assembly 3 etc are included Location No Board Name 1 CA motor assembly 2 CA motor V assembly 3 CA upper BU assembly Side 1 4 CA middle loader assembly 5 CA lower BU assembly Side 0 6 DC fan S 7 DC fan L 8 Select loader assembly 9 Select motor assembly 10 Optical block assembly 3 Continued ODS D280U ODS D280F 1 14 ...

Page 27: ...ion No Board Name 11 Optical block assembly 2 12 Optical block assembly 1 13 Optical block assembly 0 14 Sub base assembly 15 Main base assembly 16 Spindle motor 17 CA upper assembly ODS D280U ODS D280F 1 15 ...

Page 28: ...ard Side B SM 47 board Side A S1 S2 S3 S4 S5 CN1 SM 48 board Side A PH2 PH3 S1 SE1 Board name Name Ref No Function SM 45 Home PH1 Detects the disc waiting position of carry loader Load End PH2 Detects the loading completion position of carry loader V Motor FG PH3 Detects the slider position of carry loader Continued ODS D280U ODS D280F 1 16 ...

Page 29: ...PH3 Rec Inh S1 Detects the state of recording inhibition tab of cartridge Position Sensor SE1 Detects the position of disc select SM 49 Select Arm FG PH1 Detects the disc push arm angle FG signal Lid Open DET PH2 Detects the open close of lid and presence absence of cartridge SM 50 Disc Carry Detect Load PH1 Detects the completion of carrying disc in the loading direction Disc Carry Detect Un Load...

Page 30: ... supplying the power to this unit Note The switch inside of the hole may be damaged if it is pushed with a thing that has a sharp tip or if it is pushed too strongly Hole Tool such as screwdriver CARTRIDGE IN indicator FC terminal Tip If a cartridge is loaded in the drive unit while the drive unit is turned on the CARTRIDGE IN indicator lights green When the cartridge is ejected the CARTRIDGE IN i...

Page 31: ... load disc position 1 Remove the MC front dust proof cabinet by loosening the two screws 2 Rotate the worm gear in the clockwise direction to separate the cartridge into upper and lower portions 3 Observe the disc in the lower shell of the cartridge from the front side of the main unit and check the position of the blank slot 4 Rotate the worm gear using the scale of the SE elevate rail as a guide...

Page 32: ...g Select loader assembly Generation 1 scale for 12 discs SE elevate rail Screwdriver SE rail plate Example 1 When the 1st disc is in Generation 1 Example 2 When the 5th disc is in Generation 1 Bearing Bearing 3 Make the disc capable of carrying state 1 Rotate the CA transmission gear of the CA motor V assembly in the counterclockwise direction to move the CA side slider R to the position home posi...

Page 33: ... the load when rotating the CA gear UPPER large is large unable to rotate the positioning of the load disc of the select loader may be inadequate Check the positioning procedure in the previous section again Rear side CA motor assembly CA transmission gear CA gear upper large CA motor V assembly CA side slider R CA side slider R Locate the bearing in this position ODS D280U ODS D280F 1 21 ...

Page 34: ...e position shown in the illustration The disc is completely stored in the lower shell by the return arm operation Observe the lower shell of the cartridge from the front of this unit and check that the discs are returned to the blank slot in aligned state Rear side CA transmission gear CA motor V assembly CA side slider R CA side slider R ODS D280U ODS D280F 1 22 ...

Page 35: ... gear of the CA motor V assembly in the clockwise direction to move the CA side slider R to the position shown in the illustration Rear side CA transmission gear CA motor V assembly CA side slider R CA side slider R Locate the bearing in this position ODS D280U ODS D280F 1 23 ...

Page 36: ...s lowered to the position shown in the illustration Screwdriver Note When rotating the worm gear using the screwdriver be careful not to cause the tooth skipping of the gear due to excessive rotation The SE rail plate is pulled by the spring If a force in the direction opposite to the worm wheel is applied to the tip of the worm gear the tooth skipping of the gear may easily occur Therefore carefu...

Page 37: ...tor assembly in the clockwise direction using the screwdriver and remove the cartridge Front side Worm gear Cartridge Screwdriver 9 Attach the MC front dust proof cabinet with the two screws 10 Assemble this unit ODS D280U ODS D280F 1 25 ...

Page 38: ...c shock This unit is equipped with Fuse s An excessive current flows due to abnormality inside the equipment the fuse blows If it blew turn off the main power of the equipment inspect inside of the equipment and remove the cause of excessive current After that replace the fuse Board Name Ref No Part No Part Name PP 62 Suffix 11 F1 1 523 292 21 Fuse SMD 7 A 125 V PP 62 Suffix 12 F1 1 004 584 11 Fus...

Page 39: ...ies of ODS D280U AC adapter DC power supply for the unit 1 792 549 1x AC power cord 125 V 6 A 2 0 m for use in Japan DC power supply for the unit for ODS D280U 1 757 562 1x AC power cord 125 V 7 A 2 0 m for use in the U S A and Canada 1 575 131 8x AC power cord 250 V 2 5 A 2 0 m for use in Europe 1 782 476 1x AC power cord 250 V 2 5 A 2 0 m for use in Chinese 1 846 103 8x AC power cord 250 V 2 5 A...

Page 40: ... 01 Tape AS 50 pcs Non reusable parts 3 726 829 01 Stopper washer 40 pcs CA side slider carry loader assembly Non reusable parts 4 283 042 01 Special head screw M2 50 pcs MC top reinforcing plate front cover and carry loader as sembly 4 685 746 01 CA BU spring 10 pcs Four helical extension springs used in CA upper assembly and CA lower BU assembly 7 621 775 10 B2 6 4 50 pcs Exterior screw ODS D280...

Page 41: ...o it due to fall or careless handling Do not touch the objective lens When handling the optical block assembly hold the slide base die casting part If a part of human body or another object directly touches the circuit on the printed circuit board it may deteriorate The actuator has a strong magnet If a magnetic substance comes close to it the characteristics change Contacting a metal part such as...

Page 42: ...Hold the shaded portions Keep away a screwdriver Objective lens Actuator ODS D280U ODS D280F 1 30 ...

Page 43: ...Replacement of Carry Loader Assembly When removing and replacing the carry loader assembly place this unit on the box of the cartridge because it is not stable Empty box of cartridge ODS D280U ODS D280F 1 31 ...

Page 44: ...sembly Necessary Carry loader assem bly except for CA mid dle loader assem bly Number of disc transporta tion times Carry Motor H Counter Carry Motor V Counter Total seek moving distance Seek Counter 0 Seek Counter 1 Seek Counter 2 Seek Counter 3 Total time of spindle motor rotation Spindle Running Hours A 2167 948 A Optical device assembly RP 4 11 Carry Loader Assembly Necessary 1 16 3 BI 353 Boa...

Page 45: ...e replace these in the following procedures 1 Replacing DR 683 board Refer to 4 14 2 CA Upper BU Assembly or 4 16 CA Lower BU Assembly 2 Service action after replacing DR 683 board Refer to this section 3 Replacing BI 353 board ODS D280U or BF 92 board ODS D280F Refer to 4 19 BI 353 BF 92 Board 4 Service action after replacing BI 353 board ODS D280U or BF 92 board ODS D280F Refer to 1 16 3 BI 353 ...

Page 46: ...nt the connector from being damaged Locking tab Locking tab Connector Insulating surface 90 0 to 20 Flexible flat cable Flexible flat cable 90 Type A Angle of locking tab and angle of connecting disconnecting flexible flat cable 120 Locking tab 120 Flexible flat cable Locking tab Connector Flexible flat cable Insulating surface Type B Angle of locking tab and angle of connecting disconnecting flex...

Page 47: ...or Do not attempt to pull the cable Check that the contact surface of the fine wire coaxial cable connector is not contaminated Type A Disconnecting Correct Wrong Fine wire coaxial cable Hold the connector to disconnect Do not attempt to disconnect by pulling the cable Both sides of connector 1 Hold both sides of the fine wire coaxial cable connector and pull the connector in the arrow direction t...

Page 48: ...old all lead wires of the power harness and pull them straight up Installation Connector Power harness Portion A 1 Insert the power harness straight in the direction of the arrow and press the portion A to fit in the connector Note Insert the power harness firmly into the deep end of the connector ODS D280U ODS D280F 1 36 ...

Page 49: ...ails of displaying the alarm status refer to the Help guidance of the Utility software When an error occurs the error code is recorded in the error logger of the unit About whether or not each error code is logged refer to each list of Error xx 2 1 Error Codes An error code is displayed in combination of 2 digit main code and 3 digit sub code XX XXX Main code Sub code Main Code Main Error 0X 1X Op...

Page 50: ...execute the EJECT operation and remove the cartridge If any of the following problems occurs at this time turn off and on the power After the EJECT command was accepted and the cartridge was ejected the cartridge cannot be inserted The EJECT command is not accepted Description of terms Side 0 CA lower BU assembly Refer to 1 8 2 Location of Main Mechanical Parts Side 1 CA upper BU assembly Refer to...

Page 51: ...d for focus servo of optical block assembly Ch 0B cannot be detected On side 0 154 0 25 sec A signal from the disc required for focus servo of optical block assembly Ch 1A cannot be detected On side 0 1D4 0 25 sec A signal from the disc required for focus servo of optical block assembly Ch 1B cannot be detected On side 0 04 07C 0 25 sec Optical block assembly OP 0 cannot move to the innermost cir ...

Page 52: ...assembly Ch 3A On side 1 9A0 0 25 sec Data was played with the maximum laser output in optical block assembly Ch 3B On side 1 13 054 0 25 sec A signal from the disc required for focus servo of optical block assembly Ch 2A cannot be detected On side 1 0D4 0 25 sec A signal from the disc required for focus servo of optical block assembly Ch 2B cannot be detected On side 1 154 0 25 sec A signal from ...

Page 53: ...on 908 0 25 sec Abnormal current was detected in the lever motor during disc unloading operation 911 0 25 sec Disc unloading operation did not end within the specified time period 918 0 25 sec Abnormal current was detected in the carry motor H during disc unloading operation 991 0 25 sec Disc unchucking operation or disc cartridge loading operation did not end within the specified period 998 0 25 ...

Page 54: ...y between the state of the lid sensor PH2 on the SM 49 board and the movement of the lid mechanism was detected 37 901 0 25 sec The temperature sensor of optical block assembly Ch 0A detec ted the value equal to or greater than the operation limit tem perature On side 0 A01 0 25 sec The temperature sensor of optical block assembly Ch 0B detec ted the value equal to or greater than the operation li...

Page 55: ...d 51 020 0 25 sec PIC area data cannot be read 021 0 25 sec PIC area data is invalid 500 0 25 sec An unspecified disc was inserted 1 53 500 1 sec Recording to disc was attempted with no available spare area 502 1 sec An error was detected when the management information was recorded in the recording disc 54 000 1 sec Unsupported REC mode was detected in the recording disc 001 1 sec Unsupported PAC...

Page 56: ...d 6C 000 0 25 sec Other error was detected during startup 6D 000 1 sec The time is coming to replace the cartridge 001 1 sec This media can not be used For more details contact your local Sony Sales Office Service Center 6F E00 1 sec Startup adjustment or OPC cannot be finished in optical block assembly Ch 0A On side 0 E03 0 25 sec Adjustment failed in starting optical block assembly Ch 0A On side...

Page 57: ...e Sub Code Error Logger Alarm Status Alarm Indica tor Blinking Cycle Description 91 552 RAW mount state of this unit was detected on the utility software side 553 A READ error of this unit was detected on the utility software side 554 A WRITE error of this unit was detected on the utility software side 555 Other errors were detected on the utility software side 557 0 25 sec A firmware error or sta...

Page 58: ...failure in 1a Base Drive firmware upgrade was detected during startup On side 0 6C5 0 25 sec Communication between SYCPU IC700 internal BI 353 ODS D280U BF 92 ODS D280F board and 1b Base Drive cannot be established during startup Or failure in 1a Base Drive firmware upgrade was detected during startup On side 0 99F 0 25 sec A firmware error of Disc Drive LSI 0a Base Drive detected an abnormality O...

Page 59: ...ernal BI 353 ODS D280U BF 92 ODS D280F board and 3b Base Drive cannot be established during startup Or failure in 3b Base Drive firmware upgrade was detected during startup On side 1 99F 0 25 sec A firmware error of Disc Drive LSI 2a Base Drive detected an abnormality On side 1 AAF 0 25 sec A firmware error of Disc Drive LSI 2b Base Drive detected an abnormality On side 1 BBF 0 25 sec A firmware e...

Page 60: ... or IC203 BI 353 ODS D280U BF 92 ODS D280F board cannot be read from the SPI EEPROM IC206 BI 353 ODS D280U BF 92 ODS D280F board 522 0 25 sec After detecting the abnormal BRIDGE IC700 internal BI 353 ODS D280U BF 92 ODS D280F board firmware it was restarted 523 After detecting the abnormal BRIDGE IC700 internal BI 353 ODS D280U BF 92 ODS D280F board firmware or detect ing the abnormal hardware fir...

Page 61: ...ata to the FLASH Base Drive On side 0 A60 0 25 sec A system error was detected in Disc Drive LSI 0b Base Drive On side 0 A61 0 25 sec A servo firmware communication error was detected in Disc Drive LSI 0b Base Drive On side 0 B07 0 25 sec Head data cannot be read from the EEPROM in optical block assembly Ch 1A On side 0 B0A 1 sec A mismatch of OP ID was detected in the hour meter data on the Ch 1A...

Page 62: ...60 0 25 sec A system error was detected in Disc Drive LSI 2b Base Drive On side 1 A61 0 25 sec A servo firmware communication error was detected in Disc Drive LSI 2b Base Drive On side 1 B07 0 25 sec Head data cannot be read from the EEPROM in optical block assembly Ch 3A On side 1 B0A 1 sec A mismatch of OP ID was detected in the hour meter data on the Ch 3A side and the EEPROM data of the optica...

Page 63: ...ts life cycle 3 Replace optical block assembly OP 0 3 1 Periodic Inspection 4 30 Main Base Assembly 5 Adjustment of Optical Drive System 02 027 Laser drive overcurrent was detected in optical block as sembly Ch 0A On side 0 1 Eject a cartridge 2 Check laser parameter 0 of hours meter When laser parameter 0 of hours meter has not reached the end of replacement cy cle There is something wrong with t...

Page 64: ... hours meter has not reached the end of replacement cy cle There is something wrong with the op tical or electrical system in optical block assembly OP 1 reached the end of replacement cycle It is likely laser in optical block as sembly OP 1 reached to the end of its life cycle 3 Replace optical block assembly OP 1 3 1 Periodic Inspection 4 30 Main Base Assembly 5 Adjustment of Optical Drive Syste...

Page 65: ...as not reached the end of replacement cy cle There is something wrong with the op tical or electrical system in optical block assembly OP 1 reached the end of replacement cycle It is likely laser in optical block as sembly OP 1 reached to the end of its life cycle 3 Replace optical block assembly OP 1 3 1 Periodic Inspection 4 30 Main Base Assembly 5 Adjustment of Optical Drive System 02 820 Data ...

Page 66: ... from the disc re quired for focus servo of op tical block assembly Ch 0A cannot be detected On side 0 1 Eject a cartridge 2 Insert again the ejected cartridge When no error occurs use the unit as it is When an error occurs go to step 3 in Measures 3 Insert another cartridge In the case no error occurs The ejected cartridge is likely to be faulty In the case the error occurs Drive trouble is likel...

Page 67: ...curs go to step 3 in Measures 3 Insert another cartridge In the case no error occurs The ejected cartridge is likely to be faulty In the case the error occurs Drive trouble is likely 4 Check the carry loader assembly installation status Note If the carry loader assembly is abnormally installed disc chucking is not performed successfully and focus servo may fail 3 1 Periodic Inspection 4 11 Carry L...

Page 68: ...ction be tween the main base assembly and the DR 683 board If this problem still remains the optical block as sembly OP 0 or the DR 683 board may be de fective 4 30 Main Base Assembly 6 4 8 SA ACTUATOR 06 EC1 The SA actuator of optical block assembly Ch 0B can not detect the reference posi tion On side 0 1 Eject a cartridge 2 Startup the maintenance menu and perform SA ACTUATOR When no error occur...

Page 69: ...INDLE MOTOR AUTO TEST When no error occurs use the unit as it is When an error occurs go to step 3 in Measures 3 Check the flexible flat cable connection be tween the main base assembly and the DR 683 board If this problem still remains the spindle motor or the DR 683 board may be defective 4 30 Main Base Assembly 6 4 7 SPINDLE MOTOR AU TO TEST 12 020 Optical block assembly Ch 2A is recording data...

Page 70: ...eter has not reached the end of replacement cy cle There is something wrong with the op tical or electrical system in optical block assembly OP 2 reached the end of replacement cycle It is likely laser in optical block as sembly OP 2 reached to the end of its life cycle 3 Replace optical block assembly OP 2 3 1 Periodic Inspection 4 29 Sub Base Assembly 5 Adjustment of Optical Drive System 12 0A7 ...

Page 71: ... hours meter has not reached the end of replacement cy cle There is something wrong with the op tical or electrical system in optical block assembly OP 3 reached the end of replacement cycle It is likely laser in optical block as sembly OP 3 reached to the end of its life cycle 3 Replace optical block assembly OP 3 3 1 Periodic Inspection 4 29 Sub Base Assembly 5 Adjustment of Optical Drive System...

Page 72: ...ptical block assembly OP 2 3 1 Periodic Inspection 4 29 Sub Base Assembly 5 Adjustment of Optical Drive System 12 920 Data was played with the maximum laser output in op tical block assembly Ch 3A On side 1 1 Eject a cartridge 2 Check laser parameter 3 of hours meter When laser parameter 3 of hours meter has not reached the end of replacement cy cle There is something wrong with the op tical or el...

Page 73: ... step 3 in Measures 3 Insert another cartridge In the case no error occurs The ejected cartridge is likely to be faulty In the case the error occurs Drive trouble is likely 4 Check the carry loader assembly installation status Note If the carry loader assembly is abnormally installed disc chucking is not performed successfully and focus servo may fail 3 1 Periodic Inspection 4 11 Carry Loader Asse...

Page 74: ...lem still remains any abnormality may be present in the slider of the optical block assem bly OP 2 or the DR 683 board may be defective 4 11 Carry Loader Assembly 4 29 Sub Base Assembly 6 4 6 SLIDER AUTO TEST 14 17C Optical block assembly OP 3 cannot move to the in nermost circumference of the disc On side 1 1 Eject a cartridge 2 Startup the maintenance menu and perform SLIDER AUTO TEST When no er...

Page 75: ... maintenance menu and perform SA ACTUATOR When no error occurs use the unit as it is When an error occurs go to step 3 in Measures 3 Check the flexible flat cable connection be tween the sub base assembly and the DR 683 board If this problem still remains the optical block as sembly OP 3 or the DR 683 board may be de fective 4 29 Sub Base Assembly 6 4 8 SA ACTUATOR 16 FC1 The SA actuator of optica...

Page 76: ...ert the cartridge again When this error occurs again go to step 4 in Measures When this error no longer occurs use the unit as it is 4 Insert another cartridge and check whether this error occurs again When this error no longer occurs check the following When this error occurs again by checking shown in step 3 in Measures the previous cartridge may be defective Do not use the previous cartridge an...

Page 77: ... cartridge Note Press the central area of the cartridge when inserting it When this error occurs again go to step 4 in Measures When this error no longer occurs use the unit as it is 4 Insert another cartridge and check whether this error occurs again When this error no longer occurs check the following When this error occurs again by checking shown in step 3 in Measures the previous cartridge may...

Page 78: ...tridge again When this error occurs again go to step 4 in Measures When this error no longer occurs use the unit as it is 4 Insert another cartridge and check whether this error occurs again When this error no longer occurs check the following When this error occurs again by checking shown in step 3 in Measures the previous cartridge may be defective Do not use the previous cartridge any longer Ti...

Page 79: ...tridge again When this error occurs again go to step 4 in Measures When this error no longer occurs use the unit as it is 4 Insert another cartridge and check whether this error occurs again When this error no longer occurs check the following When this error occurs again by checking shown in step 3 in Measures the previous cartridge may be defective Do not use the previous cartridge any longer Ti...

Page 80: ...this error occurs again go to step 4 in Measures When this error no longer occurs use the unit as it is 4 Insert another cartridge and check whether this error occurs again When this error no longer occurs check the following When this error occurs again by checking shown in step 3 in Measures the previous cartridge may be defective Do not use the previous cartridge any longer Tip For how to handl...

Page 81: ...ep 4 in Measures When this error no longer occurs use the unit as it is 4 Insert another cartridge and check whether this error occurs again When this error no longer occurs check the following When this error occurs again by checking shown in step 3 in Measures the previous cartridge may be defective Do not use the previous cartridge any longer Tip For how to handle the defective cartridge contac...

Page 82: ...n this error occurs again go to step 4 in Measures When this error no longer occurs use the unit as it is 4 Insert another cartridge and check whether this error occurs again When this error no longer occurs check the following When this error occurs again by checking shown in step 3 in Measures the previous cartridge may be defective Do not use the previous cartridge any longer Tip For how to han...

Page 83: ... error occurs again go to step 4 in Measures When this error no longer occurs use the unit as it is 4 Insert another cartridge and check whether this error occurs again When this error no longer occurs check the following When this error occurs again by checking shown in step 3 in Measures the previous cartridge may be defective Do not use the previous cartridge any longer Tip For how to handle th...

Page 84: ...hen this error occurs again go to step 4 in Measures When this error no longer occurs use the unit as it is 4 Insert another cartridge and check whether this error occurs again When this error no longer occurs check the following When this error occurs again by checking shown in step 3 in Measures the previous cartridge may be defective Do not use the previous cartridge any longer Tip For how to h...

Page 85: ... again go to step 4 in Measures When this error no longer occurs use the unit as it is 4 Insert another cartridge and check whether this error occurs again When this error no longer occurs check the following When this error occurs again by checking shown in step 3 in Measures the previous cartridge may be defective Do not use the previous cartridge any longer Tip For how to handle the defective c...

Page 86: ...r occurs again go to step 4 in Measures When this error no longer occurs use the unit as it is 4 Insert another cartridge and check whether this error occurs again When this error no longer occurs check the following When this error occurs again by checking shown in step 3 in Measures the previous cartridge may be defective Do not use the previous cartridge any longer Tip For how to handle the def...

Page 87: ...rtridge again When this error occurs again go to step 4 in Measures When this error no longer occurs use the unit as it is 4 Insert another cartridge and check whether this error occurs again When this error no longer occurs check the following When this error occurs again by checking shown in step 3 in Measures the previous cartridge may be defective Do not use the previous cartridge any longer T...

Page 88: ... this error occurs again go to step 4 in Measures When this error no longer occurs use the unit as it is 4 Insert another cartridge and check whether this error occurs again When this error no longer occurs check the following When this error occurs again by checking shown in step 3 in Measures the previous cartridge may be defective Do not use the previous cartridge any longer Tip For how to hand...

Page 89: ...s error occurs again go to step 4 in Measures When this error no longer occurs use the unit as it is 4 Insert another cartridge and check whether this error occurs again When this error no longer occurs check the following When this error occurs again by checking shown in step 3 in Measures the previous cartridge may be defective Do not use the previous cartridge any longer Tip For how to handle t...

Page 90: ...en this error occurs again go to step 4 in Measures When this error no longer occurs use the unit as it is 4 Insert another cartridge and check whether this error occurs again When this error no longer occurs check the following When this error occurs again by checking shown in step 3 in Measures the previous cartridge may be defective Do not use the previous cartridge any longer Tip For how to ha...

Page 91: ...idge again When this error occurs again go to step 4 in Measures When this error no longer occurs use the unit as it is 4 Insert another cartridge and check whether this error occurs again When this error no longer occurs check the following When this error occurs again by checking shown in step 3 in Measures the previous cartridge may be defective Do not use the previous cartridge any longer Tip ...

Page 92: ...e cartridge again When this error occurs again go to step 4 in Measures When this error no longer occurs use the unit as it is 4 Insert another cartridge and check whether this error occurs again When this error no longer occurs check the following When this error occurs again by checking shown in step 3 in Measures the previous cartridge may be defective Do not use the previous cartridge any long...

Page 93: ...ge again When this error occurs again go to step 4 in Measures When this error no longer occurs use the unit as it is 4 Insert another cartridge and check whether this error occurs again When this error no longer occurs check the following When this error occurs again by checking shown in step 3 in Measures the previous cartridge may be defective Do not use the previous cartridge any longer Tip Fo...

Page 94: ...tridge again When this error occurs again go to step 4 in Measures When this error no longer occurs use the unit as it is 4 Insert another cartridge and check whether this error occurs again When this error no longer occurs check the following When this error occurs again by checking shown in step 3 in Measures the previous cartridge may be defective Do not use the previous cartridge any longer Ti...

Page 95: ...AUTO TEST Use another cartridge When this test ends successfully the previous cartridge may be defective Do not use the previous cartridge any longer Tip For how to handle the defective car tridge contact your local Sony Sales Office Service Center When this test ends abnormally the select loader assembly may be defec tive 1 10 How to Eject the Car tridge ODS D280F 1 11 How to Eject the Car tridge...

Page 96: ... D1E Displacement of standard position was detected during vertical movement to upper direction of the select mech anism Insert a cartridge and check whether this error oc curs again If the cartridge cannot be inserted turn off and on the drive and then insert the cartridge again When this error occurs again the select load er assembly may be defective When this error no longer occurs use the unit...

Page 97: ...ntact your local Sony Sales Office Service Center 22 001 Two or more accesses were frequently done to the car tridge at the same time Following operation is averted Multiple file simultaneous reading Reading the file in writing Writing the file in reading Self file copy in same volume Tip For more information about the deprecated opera tions refer to Deprecated Operations of File System for Optica...

Page 98: ... 4 11 Carry Loader Assembly 34 710 A sensor S2 or S3 error on the SM 47 board was detec ted 1 Press the EJECT button to eject the car tridge 1 If the cartridge is not ejected take the fol lowing measures Turn off and on the drive Press the EJECT button after startup to eject the cartridge If the cartridge is not ejected even after this operation eject it manually 2 Turn off and on the drive If thi...

Page 99: ...t the Car tridge ODS D280F 1 11 How to Eject the Car tridge Manually 4 10 Select Loader Assembly 34 740 The PH1 or PH2 sensor on the SM 45 board or the PH1 or PH2 sensor on the SM 50 board detected an abnormal ity 1 Press the EJECT button to eject the car tridge 1 If the cartridge is not ejected take the fol lowing measures Turn off and on the drive Press the EJECT button after startup to eject th...

Page 100: ...An inconsistency between the state of the lid sensor PH1 on the SM 49 board and the movement of the lid mechanism was detected 1 Press the EJECT button to eject the car tridge 1 If the cartridge is not ejected take the fol lowing measures Turn off and on the drive Press the EJECT button after startup to eject the cartridge If the cartridge is not ejected even after this operation eject it manually...

Page 101: ...ironment 4 9 Fan 40 Assembly RP and Fan 60 Assembly RP 4 19 BI 353 BF 92 Board 4 26 Air Filter 6 4 2 FAN MOTOR 37 A01 The temperature sensor of the optical block assembly Ch 0B detected a value equal to or greater than the opera tion limit temperature On side 0 1 Eject the cartridge 2 Check whether there is any obstacle that blocks air flow from the fan exhaust outlet and to the air vents front re...

Page 102: ...ironment 4 9 Fan 40 Assembly RP and Fan 60 Assembly RP 4 19 BI 353 BF 92 Board 4 26 Air Filter 6 4 2 FAN MOTOR 37 C01 The temperature sensor of the optical block assembly Ch 1B detected a value equal to or greater than the opera tion limit temperature On side 0 1 Eject the cartridge 2 Check whether there is any obstacle that blocks air flow from the fan exhaust outlet and to the air vents front re...

Page 103: ...g flexible flat cables 5 Check the main base assembly installation status 4 19 BI 353 BF 92 Board 4 20 PP 61 Board 4 30 Main Base Assembly 3E 500 The drive is not placed in the correctorientation Or an ab normal orientation was de tected during operation Place the drive at the correct 1 Check whether the drive is placed in the cor rect orientation When the drive is placed in the correct orientatio...

Page 104: ...e heatsink on the BI 353 board ODS D280U BF 92 board ODS D280F 6 Check the air filter If the air filter is significantly conta minated replace it 1 9 Location of Sensors and Their Functions 3 2 5 Cleaning after Operation in Special Environment 4 9 Fan 40 Assembly RP and Fan 60 Assembly RP 4 19 BI 353 BF 92 Board 4 26 Air Filter 6 4 2 FAN MOTOR 47 A01 The temperature sensor of the optical block ass...

Page 105: ...ironment 4 9 Fan 40 Assembly RP and Fan 60 Assembly RP 4 19 BI 353 BF 92 Board 4 26 Air Filter 6 4 2 FAN MOTOR 47 C01 The temperature sensor of the optical block assembly Ch 3B detected a value equal to or greater than the opera tion limit temperature On side 1 1 Eject the cartridge 2 Check whether there is any obstacle that blocks air flow from the fan exhaust outlet and to the air vents front re...

Page 106: ...exible flat cables Damage or contamination at connect ing parts Unplug flexible flat cables 5 Check the main base assembly installation status 4 19 BI 353 BF 92 Board 4 20 PP 61 Board 4 29 Sub Base Assembly 2 2 4 Error 5X Error Remedy Method Code Description Error remedy method Refer to section 50 010 BCA area data cannot be read 1 Eject a cartridge 2 Insert another cartridge In the case no error ...

Page 107: ...ng disc Eject a cartridge Disc containing data written in an unsuppor ted format may be within the cartridge This is a disabled cartridge 54 002 Unsupported spare area is used in the recording disc Eject a cartridge Disc containing data written in an unsuppor ted format may be within the cartridge This is a disabled cartridge 54 003 Unsupported DFL entry was detected in the recording disc Eject a ...

Page 108: ... cartridge 2 Insert again the ejected cartridge When no error occurs use the unit as it is When an error occurs go to step 3 in Measures 3 Insert another cartridge In the case no error occurs The ejected cartridge is likely to be faulty In the case the error occurs Drive trouble is likely 54 200 A TDMA area error was de tected during write back to the recording disc or format ting 1 Eject a cartri...

Page 109: ...s likely to be faulty In the case the error occurs Drive trouble is likely 4 Check the carry loader assembly installation status Note If the carry loader assembly is abnormally installed disc cannot be chucked normally and the eccentricity may increase 4 11 Carry Loader Assembly 60 EE5 An abnormal value was de tected in the measurement of eccentricity in the optical block assembly Ch 0B On side 0 ...

Page 110: ...easures 3 Insert another cartridge In the case no error occurs The ejected cartridge is likely to be faulty In the case the error occurs Drive trouble is likely 4 Check the carry loader assembly installation status Note If the carry loader assembly is abnormally installed disc cannot be chucked normally and the eccentricity may increase 4 11 Carry Loader Assembly 61 000 Depletion of OPC area in th...

Page 111: ... side 0 1 Eject a cartridge 2 Insert again the ejected cartridge When no error occurs use the unit as it is When an error occurs go to step 3 in Measures 3 Insert another cartridge In the case no error occurs The ejected cartridge is likely to be faulty In the case the error occurs Drive trouble is likely 6F E83 Adjustment failed in starting optical block assembly Ch 0B On side 0 1 Eject a cartrid...

Page 112: ...3 Adjustment failed in starting optical block assembly Ch 1B On side 0 1 Eject a cartridge 2 Insert again the ejected cartridge When no error occurs use the unit as it is When an error occurs go to step 3 in Measures 3 Insert another cartridge In the case no error occurs The ejected cartridge is likely to be faulty In the case the error occurs Drive trouble is likely 80 E65 An abnormal value was d...

Page 113: ...ve trouble is likely 4 Check the carry loader assembly installation status Note If the carry loader assembly is abnormally installed disc cannot be chucked normally and the eccentricity may increase 4 11 Carry Loader Assembly 80 FE5 An abnormal value was de tected in the measurement of eccentricity in the optical block assembly Ch 3B On side 1 1 Eject a cartridge 2 Insert again the ejected cartrid...

Page 114: ... Eject a cartridge 2 Insert again the ejected cartridge When no error occurs use the unit as it is When an error occurs go to step 3 in Measures 3 Insert another cartridge In the case no error occurs The ejected cartridge is likely to be faulty In the case the error occurs Drive trouble is likely 8F F00 Startup adjustment or OPC cannot be finished in optical block assembly Ch 3A On side 1 1 Eject ...

Page 115: ...ly send the acquired drive driver log to your local Sony Sales Office Service Center 91 553 A READ error of this unit was detected on the utility software side 1 Eject a cartridge 2 Acquire the drive driver log 3 Re insert the cartridge and continue work 4 If the same error occurs repeatedly send the acquired drive driver log to your local Sony Sales Office Service Center 91 554 A WRITE error of t...

Page 116: ...may fail If the same phenomenon occurs again the drive may be defective 7 Firmware Upgrade 91 5A5 Communication between Disc Drive LSI 0b Base Drive and BRIDGE IC700 internal BI 353 ODS D280U BF 92 ODS D280F board cannot be es tablished during startup On side 0 When the main base assembly or the DR 683 board or the BI 353 board ODS D280U BF 92 board ODS D280F has been re placed Check the installat...

Page 117: ...4 19 BI 353 BF 92 Board 4 30 Main Base Assembly 7 Firmware Upgrade 91 6A5 Communication between SYCPU IC700 internal BI 353 ODS D280U BF 92 ODS D280F board and 0b Base Drive cannot be established during startup Or failure in 0b Base Drive firmware upgrade was detec ted during startup On side 0 When the main base assembly or the DR 683 board or the BI 353 board ODS D280U BF 92 board ODS D280F has b...

Page 118: ...laced Check the installation status When this error occurs after firmware up grade Turn off and on the drive and then upgrade the firmware again 1 8 Location of Main Parts 1 14 Cautions on Handling the Optical Block Assembly 1 16 Service Action after Re placing Blocks and Mounted Boards 4 19 BI 353 BF 92 Board 4 29 Sub Base Assembly 7 Firmware Upgrade 92 597 Failure in Disc Drive LSI 2a Base Drive...

Page 119: ...ive may be defective 7 Firmware Upgrade 92 695 Communication between SYCPU IC700 internal BI 353 ODS D280U BF 92 ODS D280F board and 2a Base Drive cannot be established during startup Or failure in 2a Base Drive firmware upgrade was detec ted during startup On side 1 When the sub base assembly or the DR 683 board or the BI 353 board ODS D280U BF 92 board ODS D280F has been re placed Check the inst...

Page 120: ...grade 92 AAF Failure in Disc Drive LSI 2b Base Drive firmware up grade was detected during startup On side 1 Turn off and on the drive power and then perform again firmware update The drive power may have been shut down during firmware update If the same error persists a drive malfunction is likely 7 Firmware Upgrade 92 BBF Failure in Disc Drive LSI 3a Base Drive firmware up grade was detected dur...

Page 121: ...s any obstacle that blocks air flow from the fan exhaust outlet and to the air vents front rear 3 Check the ambient temperature of this unit 4 Startup the maintenance menu and perform FAN MOTOR When this operation fails check the instal lation of the relevant fan and the cable con nection Improper connection half insertion or oblique insertion Damage to connectors Significant scratches or disconne...

Page 122: ...e error occurs again the RFID module board may be defective 10 Diagrams 95 516 An error was detected during communication with the RFID module board 1 Acquire the drive driver log If the same error occurs repeatedly send the acquired drive driver log to your local Sony Sales Office Service Center 2 Turn off and on the power If the same error occurs again the RFID module board may be defective 10 D...

Page 123: ...al block assembly is rising 1 Eject a cartridge 2 Check whether there is any obstacle that blocks air flow from the fan exhaust outlet and to the air vents front rear 3 Check the ambient temperature of this unit 4 Startup the maintenance menu and perform FAN MOTOR When this operation fails check the instal lation of the relevant fan and the cable con nection Improper connection half insertion or o...

Page 124: ... it was re started 1 Acquire the drive driver log If the same error occurs repeatedly send the acquired drive driver log to your local Sony Sales Office Service Center 2 Turn off the power 95 526 No data can be read from FeRAM IC201 BI 353 board ODS D280U BF 92 board ODS D280F 1 Acquire the drive driver log If the same error occurs repeatedly send the acquired drive driver log to your local Sony S...

Page 125: ... to Eject the Car tridge Manually 7 Firmware Upgrade 95 70D The BF 92 board Fibre Channel block detected an abnormal temperature ODS D280F only 1 Turn off the power 2 Wait for about 10 minutes and then turn on the power again to eject the cartridge 3 Check whether there is any obstacle that blocks air flow from the fan exhaust outlet and to the air vents front rear 4 Check the ambient temperature ...

Page 126: ...0A On Side 0 1 After the main base assembly is replaced take necessary actions 2 Check the main base assembly installation status 1 16 Service Action after Re placing Blocks and Mounted Boards 4 30 Main Base Assembly 5 Adjustment of Optical Drive System 95 90A A mismatch of OP ID was detected in the hours meter data on the Ch 0A side and the EEPROM data of the op tical block assembly Ch 0A On side...

Page 127: ...embly Ch 0B On side 0 1 After the main base assembly is replaced take necessary actions 2 Check the main base assembly installation status 1 16 Service Action after Re placing Blocks and Mounted Boards 4 30 Main Base Assembly 5 Adjustment of Optical Drive System 95 A0A A mismatch of OP ID was detected in the hours meter data on the Ch 0B side and the EEPROM data of the op tical block assembly Ch 0...

Page 128: ...embly Ch 1A On side 0 1 After the main base assembly is replaced take necessary actions 2 Check the main base assembly installation status 1 16 Service Action after Re placing Blocks and Mounted Boards 4 30 Main Base Assembly 5 Adjustment of Optical Drive System 95 B0A A mismatch of OP ID was detected in the hours meter data on the Ch 1A side and the EEPROM data of the op tical block assembly Ch 1...

Page 129: ...embly Ch 1B On side 0 1 After the main base assembly is replaced take necessary actions 2 Check the main base assembly installation status 1 16 Service Action after Re placing Blocks and Mounted Boards 4 30 Main Base Assembly 5 Adjustment of Optical Drive System 95 C0A A mismatch of OP ID was detected in the hours meter data on the Ch 1B side and the EEPROM data of the op tical block assembly Ch 1...

Page 130: ... assembly Ch 2A On side 1 1 After the sub base assembly is replaced take necessary actions 2 Check the sub base assembly installation sta tus 1 16 Service Action after Re placing Blocks and Mounted Boards 4 29 Sub Base Assembly 5 Adjustment of Optical Drive System 96 90A A mismatch of OP ID was detected in the hours meter data on the Ch 2A side and the EEPROM data of the op tical block assembly Ch...

Page 131: ... assembly Ch 2B On side 1 1 After the sub base assembly is replaced take necessary actions 2 Check the sub base assembly installation sta tus 1 16 Service Action after Re placing Blocks and Mounted Boards 4 29 Sub Base Assembly 5 Adjustment of Optical Drive System 96 A0A A mismatch of OP ID was detected in the hours meter data on the Ch 2B side and the EEPROM data of the op tical block assembly Ch...

Page 132: ... assembly Ch 3A On side 1 1 After the sub base assembly is replaced take necessary actions 2 Check the sub base assembly installation sta tus 1 16 Service Action after Re placing Blocks and Mounted Boards 4 29 Sub Base Assembly 5 Adjustment of Optical Drive System 96 B0A A mismatch of OP ID was detected in the hours meter data on the Ch 3A side and the EEPROM data of the op tical block assembly Ch...

Page 133: ... assembly Ch 3B On side 1 1 After the sub base assembly is replaced take necessary actions 2 Check the sub base assembly installation sta tus 1 16 Service Action after Re placing Blocks and Mounted Boards 4 29 Sub Base Assembly 5 Adjustment of Optical Drive System 96 C0A A mismatch of OP ID was detected in the hours meter data on the Ch 3B side and the EEPROM data of the op tical block assembly Ch...

Page 134: ...tatus 6 Upgrade the drive firmware to the latest ver sion If the same error occurs repeatedly send the acquired drive driver log to your local Sony Sales Office Service Center 1 8 Location of Main Parts 1 10 How to Eject the Car tridge ODS D280F 1 11 How to Eject the Car tridge Manually 7 Firmware Upgrade 96 C61 A servo firmware communi cation error was detected in Disc Drive LSI 3b Base Drive On ...

Page 135: ...al block assembly OP1 non resettable 1 Laser Parameter 2 Total optical output counter value of optical block assembly OP2 non resettable 1 Laser Parameter 3 Total optical output counter value of optical block assembly OP3 non resettable 1 Seek Counter 0 Total seek moving distance of optical block assembly OP0 resettable 2 Seek Counter 1 Total seek moving distance of optical block assembly OP1 rese...

Page 136: ... of each part The part replacement cycle or recommended replacement time varies depending on the operating environment and the use situation When the optical block assembly is replaced the hours meter data of 1 and 2 are reset automatically The hours meter data of 9 cannot be reset with the PDWTerminal For details on the resetting procedure refer to the installation manual supplied with the air fi...

Page 137: ...es A 5015 517 A CA upper assembly RP 4 14 CA Up per Assembly Necessary 5 9 Air filter Air filter parameter Air Filter Parameter Every 8 000 3 A 2181 544 A Air filter RP 4 26 Air Fil ter Necessary 3 1 The replacement cycle of the optical block assembly of several lots from the initial shipping is 6 700 For more details contact your local Sony Sales Office Service Center 2 When replacing the optical...

Page 138: ...rated 3 2 2 Cleaning the Select Loader Assembly Note The select loader assembly consists of precision parts Be very careful not to damage or apply excessive force to such parts when cleaning the loader assembly Tools Cleaning cloth or cotton swab Cleaning fluid alcohol Procedure 1 Remove the front plate assembly Refer to 4 6 FR Front Block Assembly 2 Clean the tips of the convex portions that come...

Page 139: ...of combi arm and middle arm plate Cotton swab dampened with cleaning liquid Powder accumulated on disc receiving surface of combi arms Cotton swab dampened with cleaning liquid Powder accumulated in sliding portion of combi arm and middle arm plate Cotton swab dampened with cleaning liquid Metal powder accumulated in sliding portion of CA middle slider Cotton swab dampened with cleaning liquid App...

Page 140: ...tance away from the actuator The drive assembly consists of precision parts Be very careful not to damage or apply excessive force to such parts when cleaning the spindle motor Tools Cleaning cloth or cotton swab Cleaning fluid alcohol Procedure 1 Remove the carry loader assembly Refer to 4 11 Carry Loader Assembly 2 Remove the CA upper BU assembly Refer to 4 14 2 CA Upper BU Assembly 3 Clean the ...

Page 141: ...eaning 3 2 5 Cleaning after Operation in Special Environment After the unit has been used in a seaside sandy place humid place or dusty place perform the following procedure Note Do not touch the part slide shaft to which oil is applied in the drive during cleaning If oil adheres to the cleaning cloth replace it with new one If a cleaning cloth with oil is used the oil may adhere to unnecessary pa...

Page 142: ...280F Cartridge slot Intake air vent Exhaust air vent FC connector DC power input connector ODS CONTROL connector Cartridge slot Front Lower Rear FC terminal ODS CONTROL connector Exhaust air vent Intake air vent Exhaust air vent DC power input connector ODS D280U ODS D280F 3 8 ...

Page 143: ...ptical block assembly the recording and reproducing characteristic are degraded which may cause an error error code 6F xxx To solve this problem the cleaning method of the lens portion using the exclusive tool is described in this section Note Before cleaning check the firmware version of the utility software and optical drive If the following requirements are not met the cleaning of the lens port...

Page 144: ...he tap water drinking water and cleaning liquid Preparation Acquire OPC RESULT in the following procedure Note When cleaningthisunitinwhichthe6F Exxerrorhasoccurred thepreparationisnotrequired Performthecleaning according to the procedure Even if an error has occurred during the process of OPC RESULT acquisition procedure and OPC RESULT cannot be acquired perform the cleaning according to the proc...

Page 145: ... to OPTICAL BLOCK using UP DOWN buttons 11 Press the RIGHT button 12 Move the cursor to OPC RESULT using UP DOWN buttons 13 The confirmation screen waiting for the SET button input is displayed The OPC RESULT screen of each CH is displayed 14 Close the maintenance menu ODS D280U ODS D280F 3 11 ...

Page 146: ...e result for all 8ch can be acquired by performing this again without turning off the power When comparing OPC RESULT before and after the cleaning compare the value of the same place of the same OP Compare the value of the same OP The value that can be acquired is one portion per page ODS D280U ODS D280F 3 12 ...

Page 147: ... block assembly can be checked Removal of CA upper assembly Refer to 4 14 1 CA Upper Assembly Removal of CA upper BU assembly Refer to 4 14 2 CA Upper BU Assembly Removal of CA middle loader assembly Refer to 4 15 CA Middle Loader Assembly Rear side Rear side Lens portions CA loader BU assembly CA upper BU assembly Lens portions ODS D280U ODS D280F 3 13 ...

Page 148: ...face side that has engraved letters Attach the eight lens cleaners to each lens cleaning base sixteen portions in total Lens cleaning base 280 assembly Lens cleaners Lens cleaners Lens cleaners Lens cleaning base 280 Engraved letters Shaft of lens cleaner Tweezers Lens cleaners 3 Place the cleaner pusher aligning the positioning dowels of the cleaner pusher 280 with the positioning holes of the le...

Page 149: ...ing base 280 assembly or lens cleaning base 280 Positioning dowel Positioning dowel Positioning hole Cleaner pusher 280 Cleaner pusher 280 Lens cleaners Positioning hole 6 Remove the cleaner pusher 280 and check that the lens cleaners are attached to the lens cleaning base 280 assembly and lens cleaning base 280 as shown in the illustration If the lens cleaners are not attached to the correct posi...

Page 150: ... Lens cleaning base 280 assembly and lens cleaning base 280 Lens cleaners Lens cleaners Lens cleaners 8 Place the lens cleaning bases so that each surface to which the lens cleaners are attached faces each other Insert the positioning pins of the lens cleaning base 280 assembly into the positioning holes of the lens cleaning base 280 Combine the lens cleaning bases Lens cleaning base 280 assembly ...

Page 151: ...onvex portion of the CA lower BU assembly with the convex portion and hole of the lens cleaning base Place the base without any looseness Combined lens cleaning base CA lower BU assembly Convex portion of lens cleaning base Hole of lens cleaning base Convex portion Positioning hole ODS D280U ODS D280F 3 17 ...

Page 152: ...ly with the convex portion of the lens cleaning base Then attach the CA upper BU assembly with the two screws M2 x 2 7 M2 x 2 7 A B Convex portion of lens cleaning base Hole of lens cleaning base CA upper BU assembly Hole Convex portion View on arrow A View on arrow B CA lower BU assembly Combined lens cleaning base ODS D280U ODS D280F 3 18 ...

Page 153: ... careful not to pinch the flexible flat cable and fine wire coaxial cable Refer to Installation of carry loader assembly 4 11 2 Installation B2 6 x 4 M2 6 x 4 Carry loader assembly 12 Attach the power supply block with the two screws Refer to 4 8 Power Supply Block ODS D280U ODS D280F 3 19 ...

Page 154: ...83 CN45 BI 353 BF 92 board CN61 CN195 Flexible wiring board Flexible flat cable Flexible flat cable PP 61 board n Do not connect the flexible flat cable shown in the above illustration Also do not connect it to the connector CN45 on the PP 61 board CN45 PSW 2 x 5 Power supply block ODS D280U ODS D280F 3 20 ...

Page 155: ...t Route the two flexible flat cables that are not connected in step 13 to the outside of the top cover assembly Care should be taken because if the cable enters inside of the assembly it may cause a short circuit of power supply PP 61 board PP 61 board Flexible flat cables Top cover assembly 15 Turn on the power of this unit 16 Display the maintenance menu referring to 6 2 Starting the Maintenance...

Page 156: ...ult is displayed 23 Press the EXIT button to exit the maintenance mode 24 Turn off the power of this unit 25 Remove the lens cleaning base 280 in the reverse order of steps 1 to 13 Note Remove the used lens cleaners and be sure to dispose of them If the lens cleaner is used more than once the cleaning effects cannot be obtained and the dirt attached to the lens cleaner portion may adhere to the le...

Page 157: ...ptical path Perform the cleaning again When OPC RESULT can be acquired without the occurrence of error the cleaning is completed Keep the used lens cleaning 280 assembly in a storage box Dry the dropper before storing it Tip As for this unit in which the 6F Exx error has occurred or OPC RESULT in Preparation could not be acquired before cleaning if no error occurs and OPC RESULT could be acquired ...

Page 158: ......

Page 159: ...torque If the specified tightening torque is described in the figure in this section tighten screws to the specified tightening torque in the figure Standard torque Screw type Torque P2 x 5 0 20 0 02 N m B2 6 x 4 0 40 0 04 N m B2 6 x 14 0 40 0 04 N m Special head machine screw M2 except for CA arm L cover assembly and CA arm R lower cover 0 20 0 02 N m Special head machine screw M2 CA arm L cover ...

Page 160: ...the arrows A remove it in the direction of the arrow B B2 6 x 4 B2 6 x 4 Front side Top cover assembly The illustration shows ODS D280U B A A Transport caution label Transport caution label Transport caution label attaching position Reference of hook inside of top cover assembly 10 mm from end face of top cover assembly Front panel 3 Install the removed parts by reversing the steps of removal ODS ...

Page 161: ... Remove the eight screws B2 6 x 4 then remove the bottom plate F assembly 4 Remove the MC bottom packing R and MC bottom packing L B4 x 6 B4 x 6 B2 6 x 4 B2 6 x 4 B2 6 x 4 Upper side MC bottom packing L MC bottom packing R D280 mounting plate F assembly D280 mounting plate RE Bottom plate F assembly 5 Install the removed parts by reversing the steps of removal 4 3 2 Bottom Plate U Assembly ODS D28...

Page 162: ...6 x 4 then remove the bottom plate U assembly 3 Remove the MC bottom packing R and MC bottom packing L B2 6 x 4 B2 6 x 14 B2 6 x 4 B2 6 x 4 Upper side MC bottom packing L MC bottom packing R Bottom plate U assembly LO bottom spacers LO feet 4 Install the removed parts by reversing the steps of removal ODS D280U ODS D280F 4 4 ...

Page 163: ...om plate assembly Refer to 4 3 Bottom Plate Assembly Procedure 1 Remove the five screws B2 6 x 4 and two screws M2 x 2 7 then remove the MC top reinforcing plate B2 6 x 4 M2 x 2 7 The illustration shows ODS D280U MC top reinforcing plate 2 Install the removed parts by reversing the steps of removal ODS D280U ODS D280F 4 5 ...

Page 164: ...e the four hooks then remove the front panel 3 Remove the power knob M2 x 2 7 Hooks Power knob Ribs Front panel Be careful that the inner ribs do not overhang the front plate Front panel KY 761 board Front plate 4 Install the removed parts by reversing the steps of removal Note When attaching the power knob pay attention to the direction of the mark Tighten the screw M2 x 2 7 with 0 15 0 02 N m OD...

Page 165: ...cing Plate 4 Remove the FR front panel assembly ODS D280U Refer to 4 5 FR Front Panel Assembly ODS D280U 4 6 1 Removal Procedure 1 Remove the two screws then remove the MC front dust proof cabinet PSW 2 x 5 The illustration shows ODS D280U Upper side MC front dust proof cabinet 2 Rotate the worm gear of the select loader in the clockwise direction to move the SE rail plate to the position shown in...

Page 166: ...e SE rail plate is pulled by the spring If a force in the direction opposite to the worm wheel is applied to the tip of the worm gear the tooth skipping of the gear may easily occur Therefore carefully rotate the worm gear The illustration shows ODS D280U Upper side CN761 Flexible flat cable SM 48 board Rear side of select loader assembly Worm gear CN761 SE rail plate Approx 10 mm SM 48 board Scre...

Page 167: ...h the two screws Refer to step 4 in Removal in this section 2 Connect the flexible flat cable to the connector CN761 on the SM 48 board ODS D280U only Tip If the connector CN761 on the SM 48 board is hidden rotate the worm gear of the select loader in the clockwise direction to move the rail plate to the position where the connector can be seen Refer to step 2 in Removal in this section ODS D280U ...

Page 168: ...tration shows ODS D280U Upper side Front side The bearing position is on the front side The bearing position is on the rear side Worm gear SE rail plate Screwdriver 4 Loosen the two screws of step 1 then align the phase of FR lid gear lower and SE lid gear arm Make the lids upper and lower closed state Adjust the SE lid gear arm so that its 1st teeth is engaged with the FR lid gear lower in the po...

Page 169: ...ration shows ODS D280U B2 6 x 4 FR front block assembly Lid upper Lid lower SE lower holder detection plate SE CM antenna holder Notes on installation SE CM antenna holder SE lower holder detection plate FR lid gear lower SE lid gear arm 1st teeth Notes on installation ODS D280U ODS D280F 4 11 ...

Page 170: ...80U JS connector holder USB ODS D280U JS connector holder FC ODS D280F RE rear assembly Portion C Portion D JS connector holder Portion A Portion B Precaution for installation Note When attaching the JS connector holder insert the portion A into the inside of the JS power GND metal plate When attaching the JS connector holder attach it carefully and slowly to prevent the JS dust proof sheet and PW...

Page 171: ...eparation 1 Remove the top cover assembly Refer to 4 2 Top Cover Assembly 2 Remove the bottom plate assembly Refer to 4 3 Bottom Plate Assembly 3 Remove the MC top reinforcing plate Refer to 4 4 MC Top Reinforcing Plate 4 Remove the RE rear assembly Refer to 4 7 RE Rear Assembly ODS D280U ODS D280F 4 13 ...

Page 172: ...n sheets ODS D280F JS bottom duct JS bottom duct Tape AS n Secure the three harnesses with the tape AS as shown in the illustration so that they do not protrude from the JS bottom duct Three harnesses Be careful that the three harnesses do not ride on the connector Connector Note When attaching the tape AS be careful that the harnesses do not protrude from the upper end of the JS fan fixing holder...

Page 173: ...83 on the PP 61 board 5 Disconnect the flexible wiring board from the connector CN61 on the BI 353 BF 92 board Front side Upper side Harnesses Connection of harness n Be sure that the height of the connected harnesses is lower than the upper surfaces of the fan fixing holder PP 61 board CN121 Upper surfaces of fan fixing holder Tape AS Flexible wiring board Flexible flat cables PP 61 board BI 353 ...

Page 174: ...3 Remove the two screws then remove the power supply block PSW 2 x 5 Power block 4 Install the removed parts by reversing the steps of removal ODS D280U ODS D280F 4 16 ...

Page 175: ...ar assembly Refer to 4 7 RE Rear Assembly 5 Remove the power supply block Refer to 4 8 Power Supply Block Procedure 1 Remove the fan 40 assembly RP 1 Disconnect the harness from the connector CN1 on the PP 61 board then remove the fan 40 assembly RP and JS fan S dust proof sheet Fan 40 assembly RP Power supply block Label side JS cushion FAN JS cushion FAN CN1 PP 61 board JS fan S dust proof sheet...

Page 176: ...oard Power supply block Fan fixing holder Groove of fan fixing holder n When connecting the flexible wiring board check that it passes through the groove of the fan fixing holder Harness Flexible wiring board Flexible wiring board Ribs View on arrow A Harness PP 61 board PP 61 board t Process the two harnesses by passing them through between the ribs CN62 CN92 A CN2 CN195 CN93 Harnesses ODS D280U ...

Page 177: ...Boss holes Rib 2 4 Remove the fan 60 assembly RP from the power supply block Power supply block Fan 60 assembly RP Label side JS cushions blower FAN side Fan 60 assembly RP Process the excess length portion of the harness of the fan 60 assembly RP by pushing it in the rear of the PP 61 board after installing it CN2 JS cushions blower FAN side PP 61 board Harness excess length portion Note When att...

Page 178: ... Remove the RE rear assembly Refer to 4 7 RE Rear Assembly 4 10 1 Removal Procedure 1 Remove the two screws M2 6 x 4 in the front portion of the carry loader assembly and two screws M2 x 2 7 in the upper portion of the carry loader assembly Tip Although it is possible to remove the select loader assembly without removing these four screws to align the relative position after assembling the screws ...

Page 179: ...ard CN92 3 Remove the two screws then remove the select loader assembly in the direction of the arrow Upper side B2 6 x 4 Select loader assembly B2 6 x 4 n Do not touch this screw If it is accidentally rotated replace it with a new select loader assembly Remove the notch from the hook Notch Hook ODS D280U ODS D280F 4 21 ...

Page 180: ...n the illustration are located on the rear side rotate the worm gear in the clockwise direction to move the SE rail plate to the position shown in the illustration Upper side Front side Worm gear CN761 SE rail plate Bearings are located on the front side Bearings are located on the rear side SM 48 board Screwdriver Bearing position when the SE rail plate is moved approx 10 mm Approx 10 mm Referenc...

Page 181: ... select loader do not ride on the ribs of the master plate boss Then tighten the two screws Upper side B2 6 x 4 Select loader assembly Carry loader assembly Pin Pin Hook the notches on the hooks Notch Hook Hole Hole Select loader assembly Gate plate Rib of master plate stepped boss Rib of master plate stepped boss B2 6 x 4 n Do not touch this screw If it is accidentally rotated replace it with a n...

Page 182: ...crews M2 6 x 4 in the front portion of the carry loader assembly and two screws M2 x 2 7 in the upper portion of the carry loader assembly M2 x 2 7 Carry loader assembly M2 6 x 4 M2 x 2 7 M2 6 x 4 ODS D280U ODS D280F 4 24 ...

Page 183: ...pping of the gear due to excessive rotation The SE rail plate is pulled by the spring If a force in the direction opposite to the worm wheel is applied to the tip of the worm gear the tooth skipping of the gear may easily occur Therefore carefully rotate the worm gear Upper side Worm gear SE rail plate Screwdriver Front side Bearings are located on the front side Bearings are located on the rear s...

Page 184: ... holder upper RFID antenna Note Insert the cartridge after attaching the FR front block assembly MC top reinforcing plate and bottom frame In the Eject state the tip of the SE REC INHI switch arm is located in the position lower than the under surface of the cartridge holder If the cartridge is inserted in the state that the SE rail plate is not adequately moved to the front side the tip of the SE...

Page 185: ...tape AS and tape AS 1 2 2 Disconnect the two flexible flat cables from the connectors CN61 and CN683 on the BI 353 BF 92 board 3 Disconnect the two fine wire coaxial cables from the connectors CN400 and CN401 on the BI 353 BF 92 board Rear side Upper side Flexible flat cables CN683 CN61 CN48 CN400 CN401 Fine wire coaxial cables n Be careful that the fine wire coaxial cables do not ride on the conn...

Page 186: ... slider R to the position shown in the illustration Rear side CA motor assembly CA transmission gear CA side slider R CA side slider R Put the bearing in the concave portion of groove Note Be sure to remove or install the carry loader assembly in this position ODS D280U ODS D280F 4 28 ...

Page 187: ...stallation Procedure 1 Remove the two screws M2 6 x 4 in the front portion of the new carry loader assembly and two screws M2 x 2 7 in the upper portion of the carry loader assembly Tip After attaching the carry loader assembly remove the screws first in order to align the relative position 2 Pass the flexible flat cable and the fine wire coaxial cable of the CA lower BU assembly through the hole ...

Page 188: ...ly check that the flexible flat cable and fine wire coaxial cable are not get caught Select loader assembly M2 6 x 4 M2 x 2 7 Carry loader assembly Carry loader assembly Carry loader assembly Carry loader assembly Shaft of master plate Shaft of master plate Flexible flat cable Fine wire coaxial cable CA lower BU assembly View on arrow B B A A Master plate Front side Front side M2 6 x 4 M2 x 2 7 OD...

Page 189: ...ry loader assembly Tip When attaching the carry loader assembly tighten the screws in the order from a to d 5 Connect the harness and cable in the reverse order of steps 1 and 2 of removal procedure 6 Reset all corresponding hours meters after replacing the parts Refer to 1 16 2 Select Loader Assembly CA Middle Loader Assembly and Carry Loader Assembly ODS D280U ODS D280F 4 31 ...

Page 190: ...e direction of the arrow for allowing the grease to spread evenly Helical gear M2 x 2 7 CA motor assembly a Dowel hole Clamper SM 45 board Harness without shrinkable tube CN1 Tip When attaching the CA motor assembly apply the grease FLOIL FLOIL G 902 to the helical gear When attaching the CA motor assembly in order to properly apply pressure to the motor sheet align the dowel on the round hole sid...

Page 191: ...ables 1 Open the two clampers then disconnect the harness from the connector CN2 on the SM 45 board 2 Disconnect the flexible flat cable from the connector CN61 on the SM 45 board 3 Disconnect the flexible flat cable from the connector CN50 on the SM 45 board 4 Remove the tape AS Rear side Upper side CA motor V assembly CA motor V assembly Clamper CN2 CN50 CN61 a a Clamper SM 45 board Harness with...

Page 192: ...lical gear When attaching the CA motor V assembly in order to properly apply pressure to the motor sheet align the dowel on the round hole side a first and then insert the dowel on the elongate hole side while rotating the motor assembly in the clockwise direction around the round hole Then tighten the screws 3 Install the removed parts by reversing the steps of removal Tip When connecting the har...

Page 193: ...op cover assembly Refer to 4 2 Top Cover Assembly 2 Remove the bottom plate assembly Refer to 4 3 Bottom Plate Assembly 3 Remove the MC top reinforcing plate Refer to 4 4 MC Top Reinforcing Plate 4 Remove the RE rear assembly Refer to 4 7 RE Rear Assembly 5 Remove the power supply block Refer to 4 8 Power Supply Block 6 Remove the carry loader assembly Refer to 4 11 Carry Loader Assembly ODS D280U...

Page 194: ... Bearing DDL F 415ZZ Retaining ring Apply the grease FLOIL FLOIL G 902 amount of about 1 2 size of a grain of rice to the two CA lower plate rollers Grease FLOIL FLOIL G 902 CA side slider R d c a b Carry loader assembly Bearing DDL F 415ZZ Retaining ring CA transmission gear Screw hole g h e f CA side slider R Move the CA side slider R to the position where it does not interfere with the carry mi...

Page 195: ... f CA transmission gear Tip When attaching the CA side slider L insert e to h of the carry loader assembly into a to d of the CA side slider L When attaching the CA side slider L apply the grease FLOIL FLOIL G 902 in the same way as the CA side slider R When the CA side slider L is removed the return arm pops out If you continue the procedure as it is it has a risk of bending the tip of the return...

Page 196: ...able Tape AS 1 2 Flexible flat cable 8 core Put the extra length portion of the flexible flat cable 8 core in this portion n Pass the fine wire coaxial cable over the flexible flat cable 8 core CA upper assembly CN45 SM 50 board Portion g CA gear floor through A A Portion g M2 x 2 7 CA upper BU assembly Helical extension spring Helical extension spring Helical extension springs Fine wire coaxial c...

Page 197: ...y CA lower plate rollers Shafts of loader base Bearings DDL F 415ZZ Retaining rings Convex portion of carry middle assembly Lower BU bearings Convex portion of carry middle assembly CA lower plate rollers Shafts of loader base Bearings DDL F 415ZZ Retaining rings Convex portion of carry middle assembly Lower BU bearings Convex portions of upper slider Upper BU bearings 4 14 2 CA Upper BU Assembly ...

Page 198: ... the CA upper BU assembly because it has the optical head portions on its rear surface When carrying the CA upper BU assembly hold the side of the chassis Be careful not to place it directly on the working table with the optical head portions facing downward CA upper BU assembly CA upper BU assembly n Remove the CA upper BU assembly in the direction of the arrow being careful not to be caught by t...

Page 199: ...embly Then insert the bearing on the L side of the CA upper BU assembly into the groove on the L side of the CA lower plate Insert the bearing on the R side of the CA upper BU assembly into the groove on the R side of the CA lower plate Front side CA upper BU assembly CA upper BU assembly R side of bearing Groove on R side of CA lower plate Portion g Portion g Portion A B L side of bearing DR 683 ...

Page 200: ...4 14 1 CA Upper Assembly 8 Remove the CA upper BU assembly Refer to 4 14 2 CA Upper BU Assembly Procedure 1 Remove the CA gear floor through 2 Remove the two screws then remove the CA middle loader assembly CA gear floor through CA middle loader assembly Return arm SM 50 board M2 x 2 7 3 Install the removed parts by reversing the steps of removal Note If the return arm is popped out put it inside ...

Page 201: ... 4 8 Power Supply Block 6 Remove the carry loader assembly Refer to 4 11 Carry Loader Assembly 7 Remove the CA upper assembly Refer to 4 14 1 CA Upper Assembly 8 Remove the CA upper BU assembly Refer to 4 14 2 CA Upper BU Assembly 9 Remove the CA middle loader assembly Refer to 4 15 CA Middle Loader Assembly Procedure 1 Remove the four helical extension springs 2 Remove the CA lower BU assembly CA...

Page 202: ...rting it into the groove of the CA lower plate The CA lower BU assembly for replacement does not include the flexible flat cable Use the flexible flat cable before replacement as it is CA lower plate assembly Groove Groove CA lower plate assembly n Be careful not to pass the harness through the wrong hole CA lower BU assembly Bearing Bearing Hook Hook Hook Hook Harness Fine wire coaxial cable Harn...

Page 203: ...he two flexible flat cables from the connectors CN50 and CN 61 on the SM 45 board 2 Disconnect the two harnesses from the connectors CN1 and CN2 on the SM 45 board 3 Remove the screw then remove the SM 45 board Rear side Upper side SM 45 board Harness Harness Flexible flat cables M2 x 2 7 CN50 CN61 CN2 CN1 4 Install the removed parts by reversing the steps of removal ODS D280U ODS D280F 4 45 ...

Page 204: ...ve the CA upper BU assembly Refer to 4 14 2 CA Upper BU Assembly 9 Remove the CA middle loader assembly Refer to 4 15 CA Middle Loader Assembly Procedure 1 Slide the portion g of the CA middle base assembly in the direction of the arrow so that the return arm becomes popped out state 2 Remove the four screws then remove the CA middle arm plate assembly 3 Remove the screw then remove the SM 50 boar...

Page 205: ...ly do not ride on the arm plate Arm plate R CA middle base assembly CA middle arm plate assembly view from rear Arm plate L Portion j Portion g Portion g Portion k 5 to 10 mm from screw hole 5 to 10 mm from screw hole Tip When attaching the CA middle arm plate assembly check that the guide shafts are put in the grooves of the CA middle base assembly CA middle base assembly Guide shaft View on arro...

Page 206: ...3 board 2 Disconnect the two flexible flat cables from the connectors CN48 and CN683 on the BI 353 board 3 Disconnect the flexible wiring board from the connector CN61 on the BI 353 board 4 Disconnect the two fine wire coaxial cables from the connectors CN400 and CN401 on the BI 353 board Rear side Upper side Tape AS Tape AS 1 2 Fine fire coaxial cables Flexible flat cable CN45 CN195 CN48 CN61 CN6...

Page 207: ...oved parts by reversing the steps of removal Note For service action after replacement refer to 1 16 3 BI 353 Board ODS D280U BF 92 Board ODS D280F 4 19 2 BF 92 Board ODS D280F Tip The following parts cannot be reused Prepare the new parts Tape AS 1 pc Tape AS 1 2 1 pc Preparation 1 Remove the top cover assembly Refer to 4 2 Top Cover Assembly 2 Remove the bottom plate assembly Refer to 4 3 Bottom...

Page 208: ...nnectors CN400 and CN401 on the BF 92 board Rear side Upper side Tape AS Tape AS 1 2 CN45 CN195 CN48 CN61 CN683 CN400 CN401 Flexible flat cable Flexible wiring board Harness BF 92 board Harness Flexible flat cable Fine fire coaxial cables n Be careful that the fine wire coaxial cables do not ride on the connectors and chip parts Connected from CA upper BU assembly Connected from CA lower BU assemb...

Page 209: ...rvice Center JS KINTEX shell JS radiation sheet KINTEX2 Rear side Upper side JS radiation sheet KINTEX3 JS KINTEX shell JS radiation sheet KINTEX2 JS radiation sheet PCIE JS radiation sheet KINTEX PSW2 x 5 BF 92 board 4 Install the removed parts by reversing the steps of removal Note For service action after replacement refer to 1 16 3 BI 353 Board ODS D280U BF 92 Board ODS D280F ODS D280U ODS D28...

Page 210: ...dure 1 Remove the PP 61 board 1 Remove the two screws then remove the PP 61 board 2 Disconnect the harness from the connector CN195 on the PP 61 board Rear side Upper side Harness CN195 M2 x 2 7 PP 61 board Power supply block A B Power supply block Rib 1 PP 61 board Installation of PP 61 board t When installing the PP 61 board insert the portion A into the lower side of the rib 1 of the power supp...

Page 211: ...edure 1 Remove the screw A then remove the PP 62 board 2 Remove the screw B then remove the JS power GND metal plate 3 Disconnect the harness from the connector CN61 on the PP 62 board 4 Remove the JS dust proof sheet power connector Harness Connection of harness n Be sure that the height of the connected harness is lower than the upper surfaces of the fan fixing holder PP 61 board CN62 Upper surf...

Page 212: ...nel assembly Refer to 4 5 FR Front Panel Assembly ODS D280U 5 Remove the FR front block assembly Refer to 4 6 FR Front Block Assembly Procedure 1 Remove the tape AS FR front block assembly CN48 Tape AS KY 761 board Flexible flat cable 8 core 2 Remove the three screws then remove the KY 761 board 3 Disconnect the flexible flat cable 8 core from the connector CN48 on the KY 761 board KY 761 board Fl...

Page 213: ...anti static brush assembly 2 Remove the screw then remove the CA anti static brush assembly 2 CA middle loader assembly CA anti static brush assembly CA anti static brush assembly 2 M2 x 2 7 M2 x 2 7 3 Install the removed parts by reversing the steps of removal Note After replacement reset Disc Guide Counter Refer to 6 7 8 RESET HOURS Be careful not to contaminate the CA anti static brush assembly...

Page 214: ... to 4 14 1 CA Upper Assembly 8 Remove the CA upper BU assembly Refer to 4 14 2 CA Upper BU Assembly 9 Remove the CA middle loader assembly Refer to 4 15 CA Middle Loader Assembly Procedure 1 Slide the portions g of the CA middle slider L assembly and CA middle slider R assembly in the direction of the arrow A so that the return arm becomes popped out state n Be careful not to deform the return arm...

Page 215: ...CA middle slider L assembly CA middle slider R assembly Roller gear assembly Roller gear cap CA middle base assembly B B a b c d M2 x 2 7 M2 x 2 7 5 To install reverse the removal procedure Refer to step 4 in 4 18 SM 50 Board Tip When attaching the CA middle arm plate assembly to the CA middle base assembly tighten the screws in the order from a to d ODS D280U ODS D280F 4 57 ...

Page 216: ... of the arrow B and check if the CA middle arm plate assembly operates CA middle slider L assembly CA middle slider R assembly CA middle slider L assembly CA middle slider R assembly B B B B Note After replacement reset the Disc Guide Counter Refer to 6 7 8 RESET HOURS ODS D280U ODS D280F 4 58 ...

Page 217: ...r to 4 15 CA Middle Loader Assembly 8 Remove the CA upper assembly Refer to 4 14 1 CA Upper Assembly 9 Remove the CA upper BU assembly Refer to 4 14 2 CA Upper BU Assembly 10 Remove the CA middle loader assembly Refer to 4 15 CA Middle Loader Assembly 11 Remove the CA middle arm plate assembly Refer to steps 1 and 2 in 4 24 Roller Gear Assembly Procedure 1 Remove the retaining ring 2 Remove the sc...

Page 218: ... 0 2 N m Filter lid set screw tightening torque 0 2 N m 3 Install the removed parts by reversing the steps of removal Note Attach the air filter so that the convex portion is located outside To prevent the damage to the screw head do not tighten the filter lid set screws with the torque value higher than specified After replacement reset Air Filter Parameter Refer to the Installation Manual suppli...

Page 219: ...cking material hereafter referred to as tray is used If the tray is not available prepare the following part Tray part number 4 585 177 01 When attaching the spindle motor be sure to use the specified screws Preparation 1 Remove the top cover assembly Refer to 4 2 Top Cover Assembly 2 Remove the bottom plate assembly Refer to 4 3 Bottom Plate Assembly 3 Remove the MC top reinforcing plate Refer to...

Page 220: ...ng board CA lower BU assembly Flexible wiring board Flexible wiring board Hole Boss Remove the flexible wiring board through the hole of the CA lower BU assembly Tip When attaching the spindle motor check that the position of the flexible wiring board is as shown in the illustration 2 Slide the optical block assembly OP 0 and optical block assembly OP 1 to both ends Tray Optical block assembly OP ...

Page 221: ...the three screws PSW2 x 6 then remove the spindle motor Note When removing the spindle motor hold the portions A A A Tray Spindle motor PSW2 x 6 0 2 0 02 N m M1 7 x 3 0 1 0 02 N m 4 Install the removed parts by reversing the steps of removal ODS D280U ODS D280F 4 63 ...

Page 222: ...elect loader assembly Refer to 4 10 Select Loader Assembly Procedure 1 Remove the screw then remove the SE anti static brush assembly Front side Select loader assembly SE anti static brush assembly M2 x 2 7 n Do not touch this screw If it is accidentally loosened replace it with a new select loader assembly 2 Install the removed parts by reversing the steps of removal Note After replacement reset ...

Page 223: ...efer to 4 3 Bottom Plate Assembly 3 Remove the MC top reinforcing plate Refer to 4 4 MC Top Reinforcing Plate 4 Remove the RE rear assembly Refer to 4 7 RE Rear Assembly 5 Remove the power block Refer to 4 8 Power Supply Block 6 Remove the carry loader assembly Refer to 4 11 Carry Loader Assembly 7 Remove the CA upper assembly Refer to 4 14 1 CA Upper Assembly 8 Remove the CA upper BU assembly Ref...

Page 224: ...ad guard 2 5 Remove the four screws PSW2 x 6 6 Remove the six special head screws M2 6 then remove the DR 683 board and radiation plate integrated block Note Do not separate the DR 683 board and radiation plate JS BU harness retaining sheet Flexible wiring board Connectors Connectors Flexible wiring boards Flexible wiring boards Flexible wiring board Special head screw M2 Special head screw M2 DR ...

Page 225: ...y 3 Remove the two screws from the new sub base assembly RP then remove the two protection sheets Note The two screws and two protection sheets are not used in this unit because they are the protection parts Screw Screw Protection sheet Protection sheet Sub base assembly RP ODS D280U ODS D280F 4 67 ...

Page 226: ...ase along the perforation of the BU thread guard 2 as shown in the illustration 2 Wrap the BU thread guard 2 around the harness 12V DR in the order of 1 and then 2 3 Peel the release paper side and attach together Tip Move the BU thread guard 2 back and forth to check that it moves freely 4 Move the BU thread guard in the direction of the arrow until it hits the JS DR radiation plate ODS D280U ODS...

Page 227: ...rear side Black tape 1 2 BU thread guard 2 BU thread guard 2 Harness 12V DR Motor A clearance should be provided between the BU thread guard 2 and motor The end of BU thread guard 2 should ride on the DR board A clearance should be provided between the BU thread guard 2 and sub base assembly BU thread guard 2 The clearance between the crease and overlapped portion is 1 to 3 mm 4 29 2 Attaching of ...

Page 228: ...r periphery of caulking portion Reference Outer periphery of caulking portion OK NG JS BU harness retaining sheet Secure the sheet at the position of chassis bending portion and provided clearance Attach the sheet so that the raised portion of harness becomes minimum without deflection Fine wire coaxial cable ODS D280U ODS D280F 4 70 ...

Page 229: ... 4 8 Power Supply Block 6 Remove the carry loader assembly Refer to 4 11 Carry Loader Assembly 7 Remove the CA upper assembly Refer to 4 14 1 CA Upper Assembly 8 Remove the CA upper BU assembly Refer to 4 14 2 CA Upper BU Assembly 9 Remove the CA lower BU assembly Refer to 4 16 CA Lower BU Assembly Procedure 1 Remove the JS SPDL DRV heat transfer sheet and JS BVA heat transfer sheet 2 Disconnect t...

Page 230: ...ible wiring board Flexible wiring boards Flexible wiring boards Main base assembly Connectors Connectors Special head screw M2 CN900 CN901 CN903 Special head screw M2 DR 683 board and radiation plate integrated block DR 683 board Front side Bamboo skewer DR 683 board C901 Flexible wiring board Main base assembly Flexible wiring board Remove the flexible wiring board from the hole of the main base ...

Page 231: ...e two protection sheets Note The two screws and two protection sheets are not used in this unit because they are the protection parts Screw Screw Protection sheet Protection sheet Main base assembly RP 8 Install the removed parts by reversing the steps of removal Note For service action after replacement refer to 5 Adjustment of Optical Drive System ODS D280U ODS D280F 4 73 ...

Page 232: ... 5 Peel the release paper rear side then attach it to the main base assembly Harness 12V DR BU thread guard 2 JS DR radiation plate Release paper side Perforation Perforation Release paper rear side Release paper rear side Harness 12V DR Release paper rear side Black tape The clearance between the crease and overlapped portion is 0 to 3 mm 1 2 BU thread guard 2 BU thread guard 2 Motor Harness 12V ...

Page 233: ...eet Main base assembly Align the plate end Align the plate end Notes on attaching The sheet should not be detached from the drive base The sheet should not be detached from the drive base The sheet should not overlap with the screw The sheet should not overlap with the screw 0 5 mm The sheet should not ride on the bent portion Reference Bending of sheets JS SPDL DRV heat transfer sheet JS BVA heat...

Page 234: ...3 Remove the MC top reinforcing plate Refer to 4 4 MC Top Reinforcing Plate 4 Remove the RE rear assembly Refer to 4 7 RE Rear Assembly 5 Remove the power supply block Refer to 4 8 Power Supply Block 6 Remove the carry loader assembly Refer to 4 11 Carry Loader Assembly 7 Remove the CA upper assembly Refer to 4 14 1 CA Upper Assembly 8 Remove the CA upper BU assembly Refer to 4 14 2 CA Upper BU As...

Page 235: ...ght screws In this unit the eight screws DR board bracket and board supports are not used DR 683 board and radiation plate integrated block DR 683 sub assembly RP Screws Screws DR board bracket Board support Board support Board support Board support 2 Attach the DR 683 sub assembly RP with the eight screws 3 Assemble this unit Tip As for the attaching of the BU thread guard 2 and JS BU harness ret...

Page 236: ... reinforcing plate Refer to 4 4 MC Top Reinforcing Plate 4 Remove the RE rear assembly Refer to 4 7 RE Rear Assembly 5 Remove the power supply block Refer to 4 8 Power Supply Block 6 Remove the carry loader assembly Refer to 4 11 Carry Loader Assembly 7 Remove the CA upper assembly Refer to 4 14 1 CA Upper Assembly 8 Remove the CA upper BU assembly Refer to 4 14 2 CA Upper BU Assembly 9 Remove the...

Page 237: ...his unit the eight screws DR board bracket and board supports are not used DR 683 board and radiation plate integrated block DR 683 main assembly RP Screws Screws DR board bracket Board support Board support Board support Board support Tip As for the attaching of the BU thread guard 2 JS BVA heat transfer sheet and JS SPDL DRV heat transfer sheet refer to 4 30 Main Base Assembly 2 Attach the DR 68...

Page 238: ......

Page 239: ...s close to the optical block assembly the actuator characteristics change Do not bring a magnetic substance close to them The OPTICAL adjustment includes LD lighting processing To avoid exposure to laser radiation make the adjustment with the loader assembly and the upper plate assembly cabinet installed like a finished product This unit contains four dual channel optical block assemblies MAIN BAS...

Page 240: ... the carry loader assembly and the upper plate assembly cabinet installed like a finished product Adjustment procedure 1 Display the ADJUST window referring to 5 1 2 Preparation for Adjustment 2 Place the cursor at MAIN BASE with the UP DOWN buttons 3 Click the RIGHT button DRIVE MAINTENANCE ADJUST OPTICAL MAIN BASE SUB BASE 4 A selection window appears Select ADJUST OP 0 with the UP DOWN buttons ...

Page 241: ...mbled in product status or there may be a problem in flexible card wire connection between the SM 45 board and the PP 61 board 5 2 2 SUB BASE Adjustment Tip The following describes the adjustment procedure for the optical block assembly OP2 To adjust the optical block assembly OP3 select OP3 in step 4 below When the sub base assembly is replaced adjust both OP2 and OP3 Note This adjustment cannot ...

Page 242: ...n click the RIGHT button DRIVE MAINTENANCE ADJUST OPTICAL SUB BASE ADJUST OP 2 ADJUST OP 3 5 A confirmation window appears waiting for entry of the SET button ADJUST OP 2 ADJUST START OK SET KEY EXIT MENU KEY 6 Click the SET button The result is displayed ADJUSTING EXIT MENU KEY ADJUST OP 2 ADJUSTING COMPLETED EXIT MENU KEY The following information is displayed when the adjustment fails ODS D280U...

Page 243: ...k assembly and the BF 92 board ODS D280F or BI 353 board ODS D280U When LOADER ISN T ATTACHED is displayed ADJUST OP 2 LOADER ISN T ATTACHED EXIT MENU KEY The carry loader assembly may not be installed not reassembled in product status or there may be a problem in flexible card wire connection between the SM 45 board and the PP 61 board ODS D280U ODS D280F 5 5 ...

Page 244: ...r to 6 7 8 RESET HOURS Optical block assembly OP 0 1 A 2186 362 A Main base assembly RP Seek Counter 0 Seek Counter 1 Spindle Running Hours Optical block assembly OP 2 3 A 2186 363 A Sub base assembly RP Seek Counter 2 Seek Counter 3 2 Click the EXIT button and close the maintenance mode 3 Turn off the power of the unit ODS D280U ODS D280F 5 6 ...

Page 245: ...nce The maintenance menu consists of the following menus and is displayed on a personal computer connected to the unit DRIVE MAINTENANCE CHECK ADJUST ERROR LOGGER OTHERS CHECK Refer to 6 4 CHECK A menu used for check and operation monitoring of each device ADJUST Refer to 6 5 ADJUST A menu used for OPTICAL adjustment ERROR LOGGER Refer to 6 6 ERROR LOGGER A menu used to display errors occurred in ...

Page 246: ...Service Center Preparation 1 Extract the PDWTerminal lzh file of the PDW U1 service software 2 Place the PDWTerminal folder in an arbitrary location of the PC Startup procedure 1 Connect the PC to the unit ODS D280U USB cable ODS D280F FC cable 2 Turn on the power of the unit 3 If a cartridge is remaining in the unit remove it Tip To know how to remove the cartridge of ODS D280F refer to 1 10 How ...

Page 247: ...P DOWN button Moves the cursor on the menu 4 LEFT button Moves to one level higher menu layer and exits a menu 5 RIGHT button Moves to one level lower menu layer Tip When there are instructions to press MENU KEY in the menu screen click the LEFT button No 4 If the maintenance menu does not work normally If the maintenance menu is not displayed on the menu window the following possible causes are c...

Page 248: ...Possible cause A cartridge is remaining in the unit ODS D280U ODS D280F 6 4 ...

Page 249: ...NDLE MOTOR 6 4 7 OPTICAL BLOCK SA ACTUATOR 6 4 8 LASER 6 4 9 OPC RESULT 3 2 6 LENS CLEANING TOOL 3 2 6 ADJUST OPTICAL MAIN BASE 6 5 1 SUB BASE 6 5 1 ERROR LOGGER 6 6 OTHERS VERSION 6 7 1 SERIAL NO 6 7 2 MEMORY SUPPORT UPLOAD TO DR MAIN 6 7 3 UPLOAD TO DR SUB 6 7 4 UPLOAD TO BF ODS D280F UPLOAD TO BI ODS D280U 6 7 5 MAINTENANCE HOURS TIMERS 1 6 7 6 TIMERS 2 6 7 7 RESET HOURS 6 7 8 ODS D280U ODS D28...

Page 250: ... EXIT MENU KEY 2 Click the SET button The current temperature unit C is displayed TEMPERATURE SENSOR CHECKING OK FPGA 52 5 DEG OP0A 41 8 OP0B 42 1 OP1A 43 0 OP1B 42 4 OP2A 41 4 OP2B 40 6 OP3A 40 6 OP3B 41 3 AGAIN SET KEY EXIT MENU KEY ODS D280U TEMPERATURE SENSOR CHECKING OK FPGA 47 6 DEG FC 40 0 OP0A 36 7 OP0B 36 9 OP1A 35 9 OP1B 36 6 OP2A 33 9 OP2B 33 9 OP3A 33 5 OP3B 33 5 AGAIN SET KEY EXIT MEN...

Page 251: ...AN S 12291 rpm AGAIN SET KEY EXIT MENU KEY The following information is displayed when the check fails FAN MOTOR CHECKING NG FAN L 00100 rpm FAN S 00100 rpm AGAIN SET KEY EXIT MENU KEY Check the DC fan installation status 6 4 3 ACCELERATION SENSE This menu is used to check the acceleration sensor installed on the BF 92 board ODS D280F or BI 353 board ODS D280U Menu hierarchy CHECK DEVICE ACCELERAT...

Page 252: ... BOTTOM SIDE DOWN SENSOR 2 X 0 Y 0 Z BOTTOM SIDE DOWN EXIT MENU KEY 3 Lift the front panel side of the unit to tilt it back about 40 degrees or more and check that ILLEGAL is displayed 40 or more ACCELERATION SENSE SENSOR 1 X 0 Y Z ILLEGAL SENSOR 2 X 0 Y Z ILLEGAL EXIT MENU KEY 4 Lift the left panel side of the unit to tilt it about 40 degrees or more and check that ILLEGAL is displayed 40 or more...

Page 253: ...s menu is used to check operation of the select loader and carry loader Note Use a working cartridge to execute this menu Do not use an unsupported cartridge Confirm that both the select loader assembly and the carry loader assembly are attached in the unit and then start checking If these assemblies are not attached properly the disc in the cartridge may be damaged When executing this menu place ...

Page 254: ...d rightly and then click the SET button A confirmation window appears waiting for insertion of the working cartridge AUTO TEST INSERT WORKING CTRG EXIT MENU KEY OK SET KEY 3 Insert the working cartridge and the click the SET button The result is displayed AUTO TEST CHECKING OK DISC 11 11 EXIT MENU KEY The following information is displayed when the check fails AUTO TEST CHECKING NG EXIT MENU KEY D...

Page 255: ...CH A window to confirm that the unit is rightly ODS D280U horizontal ODS D280F vertical placed appears waiting for entry of the SET button SWITCH CHECK START PLACE DRIVE HORIZONTALLY OK SET KEY EXIT MENU KEY SWITCH CHECK START PLACE DRIVE VERTICALLY OK SET KEY EXIT MENU KEY ODS D280U ODS D280F 2 Confirm that the unit is placed rightly and then click the SET button A confirmation window appears wai...

Page 256: ...setting on the tab and REC INHI NOT INHI recordable state is indicated or when recording is enabled by the setting on the tab and REC INHI INHI unrecordable state is indicated the following problems are considered REC INH switch S1 SM 48 board is defective Flexible flat cable connection between the SM 48 board and the BF 92 board ODS D280F BI 353 board ODS D280U is defective When OPEN is indicated...

Page 257: ...ed with the unit placed improperly the sensor check may fail Menu hierarchy CHECK SLIDER AUTO TEST Procedure 1 Select the AUTO TEST A window to confirm that the unit is rightly ODS D280U horizontal ODS D280F vertical placed appears waiting for entry of the SET button SLIDER CHECK START PLACE DRIVE HORIZONTALLY OK SET KEY EXIT MENU KEY SLIDER CHECK START PLACE DRIVE VERTICALLY OK SET KEY EXIT MENU ...

Page 258: ...E Fails of optical block assembly 2 3 SUB BASE Fails of both optical block assemblies BOTH 6 4 7 SPINDLE MOTOR AUTO TEST This menu is used to check operation of the spindle motor Note Use a working cartridge to execute this menu When executing this menu place the unit in the right position ODS D280U horizontal ODS D280U vertical right side surface below ODS D280U Horizontal ODS D280F Vertical If t...

Page 259: ...KEY SPINDLE MOTOR CHECK START PLACE DRIVE VERTICALLY OK SET KEY EXIT MENU KEY ODS D280U ODS D280F 2 Confirm that the unit is placed rightly and then click the SET button A confirmation window appears waiting for insertion of the working cartridge SPINDLE MOTOR INSERT WORKING CTRG EXIT MENU KEY OK SET KEY 3 Insert the working cartridge and the click the SET button The result is displayed SPINDLE MO...

Page 260: ... OPTICAL BLOCK SA ACTUATOR Procedure 1 Select the SA ACTUATOR 2 A confirmation window appears waiting for entry of the SET button SA ACTUATOR CHECK START OK SET KEY EXIT MENU KEY 3 Click the SET button The result is displayed SA ACTUATOR CHECKING OK EXIT MENU KEY The following information is displayed when the check fails ODS D280U ODS D280F 6 16 ...

Page 261: ...ical block assembly is defective The optical block assembly is defective 6 4 9 LASER This menu is used to check the laser in optical block assembly Note This menu causes laser radiation If the select loader assembly and the carry loader assembly are not installed properly laser is not radiated and this check is not available Menu hierarchy CHECK OPTICAL BLOCK LASER Procedure 1 Select the LASER 2 A...

Page 262: ... Tip A fails part is displayed as follows Fails of optical block assembly 0 1 MAIN BASE Fails of optical block assembly 2 3 SUB BASE Fails of both optical block assemblies BOTH A problem may exist in the following Flexible card wire FPC connection between the DR 683 board and the optical block assembly is defective The optical block assembly is defective ODS D280U ODS D280F 6 18 ...

Page 263: ...5 2 OPTICAL Adjustment The loader assembly must be installed when performing these menus 6 5 1 OPTICAL This menu is used to adjust the offset and gain of the laser driver control signal circuit For details refer to 5 2 OPTICAL Adjustment Menu hierarchy ADJUST OPTICAL ODS D280U ODS D280F 6 19 ...

Page 264: ...ttons ERROR LOGGER 01 01 01 00 00 95 51F 02 01 01 00 00 3E 501 04 01 01 00 00 95 50F 03 01 01 00 00 3E 500 05 01 01 00 00 95 51F 06 01 01 00 00 95 50F 07 01 01 00 00 95 51F 08 01 01 00 00 95 50F Tip Keeping pressing the DOWN button with the list displayed changes the current page to the next page ERROR LOGGER 09 01 01 00 00 95 51F 10 01 01 00 00 95 50F 12 01 01 00 00 95 50F 11 01 01 00 00 95 51F 1...

Page 265: ...the error has already been fixed No character Shows that the error is still present 6 6 2 Clearing the Error Log 1 Select the ERROR LOGGER 2 While keeping pressing the DOWN button with the list displayed select CLEAR ERROR LOG and click the RIGHT button ERROR LOGGER 17 01 01 00 00 20 213 CLEAR ERROR LOG 18 01 01 00 00 20 217 20 01 01 00 00 20 217 19 01 01 00 00 20 F10 3 A confirmation window appea...

Page 266: ...ERROR LOG EXECUTING COMPLETED EXIT MENU KEY The following information is displayed when the operation fails CLEAR ERROR LOG EXECUTING FAILURE EXIT MENU KEY The EEPROM IC206 BI 353 board ODS D280U BF 92 board ODS D280F is defective ODS D280U ODS D280F 6 22 ...

Page 267: ... DRV 2 00 EXIT MENU KEY VERSION FC 0 60 EXIT MENU KEY ODS D280U ODS D280F Tip When the BF 92 board OSD D280F BI 353 board OSD D280U or the DR 683 board has been replaced with a new one PCKG may appear In that case upgrade the drive firmware according to 7 Firmware Upgrade 6 7 2 SERIAL NO This menu is used to display the serial number of the optical drive Menu hierarchy OTHERS SERIAL NO Procedure 1...

Page 268: ...ting correctly Menu hierarchy OTHERS MEMORY SUPPORT UPLOAD TO DR MAIN Procedure 1 Select the UPLOAD TO DR MAIN and the click the RIGHT button A confirmation window appears waiting for entry of the SET button UPLOAD TO DR MAIN ARE YOU SURE OK SET KEY EXIT MENU KEY 2 Click the SET button The result is displayed LOADING COMPLETED EXIT MENU KEY OK SET KEY UPLOAD TO DR MAIN The following information is...

Page 269: ...ating correctly Menu hierarchy OTHERS MEMORY SUPPORT UPLOAD TO DR SUB Procedure 1 Select the UPLOAD TO DR SUB and the click the RIGHT button A confirmation window appears waiting for entry of the SET button UPLOAD TO DR SUB OK SET KEY EXIT MENU KEY ARE YOU SURE 2 Click the SET button The result is displayed LOADING COMPLETED EXIT MENU KEY OK SET KEY UPLOAD TO DR SUB The following information is di...

Page 270: ... operating correctly Menu hierarchy OTHERS MEMORY SUPPORT UPLOAD TO BF ODS D280F or UPLOAD TO BI ODS D280U Procedure 1 Select the UPLOAD TO BF ODS D280F or UPLOAD TO BI ODS D280U and the click the RIGHT button A confirmation window appears waiting for entry of the SET button UPLOAD TO BF EEPROM DRV BRG LOAD BACKUP DATA OK SET KEY EXIT MENU KEY ODS D280F UPLOAD TO BI ODS D280U 2 Click the SET butto...

Page 271: ...000641T CARRY COUNT 0000641T AIR FILTER 00003 DISC GUID CT 0000072T CA MOTOR H CT 0000072T CA MOTOR V CT 0000072T EXIT MENU KEY 6 7 7 TIMERS 2 This menu is used to display the total optical output counter value of optical block assembly and the total seek moving distance of optical block assembly Menu hierarchy OTHERS MAINTENANCE HOURS TIMERS 2 Procedure 1 Select the TIMERS 2 and then click the RI...

Page 272: ...d returns to the previous page 6 7 8 RESET HOURS This menu is used to reset the digital hours meter The following describes procedure for total rotation time of spindle motor Spindle Running Hours reset About the reset of the other hours meter data select an applicable item in step 2 below Menu hierarchy OTHERS RESET HOURS Procedure 1 Select the RESET HOURS and then click the RIGHT button The hour...

Page 273: ...3 Click the SET button The result is displayed RESET SPINDLE HOURS EXECUTING COMPLETED AGAIN SET KEY EXIT MENU KEY ODS D280U ODS D280F 6 29 ...

Page 274: ......

Page 275: ...Optical Disc Archive Software and the release note After these items have been obtained install the software according to the release note In the installation of the Optical Disc Archive Software the utility software is automatically installed 7 1 1 Checking the Firmware Version 1 Connect the unit to the PC and run the utility software 2 Display the device screen Firmware version is displayed on t...

Page 276: ...irmware update starts A progress bar that indicates progress of the update is displayed during update Note Do not turn off the unit or PC or disconnect the USB cable during firmware upgrade 4 Check that the firmware update has been completed and the following message is displayed In the case of a failure to update the firmware If a failure to start from the firmware is detected startup from the re...

Page 277: ... 2 ODS D280F ODS D280F upgrade the firmware with state installed in the PetaSite system ODS L30M L60E For details about the upgrading firmware refer to the ODS L30M service manual ODS D280U ODS D280F 7 3 ...

Page 278: ......

Page 279: ...0 and output to the host Data write system On the BI 353 board ODS D280U of the USB model the write signal input from the host to the USB connector CN30 on the BI 353 board is converted into the SATA interface Gen3 6 Gbps signal using the USB3 0 SATA bridge IC800 and sent to the BRIDGE IC700 On the BF 92 board ODS D280F of the fibre channel model the write signal input from the host to the optical...

Page 280: ...rmware of the BRIDGE is stored in flash memory IC200 It is loaded when the power is turned on Each data is stored in the ICs below Disc load information in cartridge Flash memory in base drive IC701 Log related data EEPROM IC206 on a BF 92 board ODS D280F BI 353 board ODS D280U Adjusted value in a select system EEPROM IC1 on an SM 48 board Hour meter related data Flash memory in base drive IC701 O...

Page 281: ...using IC911 and used for motor control The motor driving voltage 8 V is generated from 19 5 V using the DC DC converter IC80 on the BF 92 board ODS D280F BI 353 board ODS D280U The interface with the cartridge memory block is connected to the BF 92 board ODS D280F BI 353 board ODS D280U through the SM 48 board This control is performed by the BRIDGE IC700 Motors and sensor cartridge position detec...

Page 282: ...the BF 92 board ODS D280F BI 353 board ODS D280U as 19 5 V A supply voltage of 12 V converted using the DC DC converter branches to two power systems It is then supplied to the upper and lower boards of the base drive The supply voltages in three power systems are designed to be within 100 VA respectively They can be used for LPS Overcurrent short circuit protection e fuse circuits IC3 IC4 and C5 ...

Page 283: ...mmon ality and improvement 3 Stock of Parts Parts marked with o at SP Supply Code column of the spare parts list may not be stocked Therefore the delivery date will be delayed 4 Harness Harnesses with no part number are not registered as spare parts 1 安全重要部品警告印のついた部品は安全性を維持するために重要な部品ですしたがって交換する時は必ず指定の部品を使ってください 2 部品の共通化ソニーから供給する補修用部品はセットに使われているものと異なることがありますこれは部品の共通化改良等によるものです 3 部品の在庫部品...

Page 284: ...9 2 Exploded Views Top Cover B2 6 x 4 ODS D280U ODS D280F B2 6 x 4 A A A B2 6 x 4 B2 6 x 4 8 7 9 5 6 9 4 3 8 8 1 1 10 10 3 8 ODS D280U ODS D280F 9 2 ...

Page 285: ...DUST PROTECTION For ODS D280F 5 4 691 140 01 s SHEET U DUST PROTECTION For ODS D280U 6 4 691 141 01 s SHEET R U DUST PROTECTION For ODS D280U 7 4 691 142 01 s SHEET L U DUST PROTECTION For ODS D280U 8 4 691 143 02 s SHEET S 280 DUST PROTECTION 9 4 691 144 02 s SHEET L 280 DUST PROTECTION 10 4 542 156 01 s LABEL CONVEYANCE CAUTION 7 621 775 10 s SCREW B 2 6X4 Top Cover ODS D280U ODS D280F 9 3 ...

Page 286: ... 4 B2 6 x 4 PSW 2 6 x 5 B2 6 x 4 B2 6 x 4 B2 6 x 4 B2 6 x 4 B2 6 x 14 W3 B2 6 x 4 B2 6 x 4 124 107 108 107 105 112 111 110 107 107 115 116 118 117 123 123 119 120 101 114 109 122 122 106 113 102 121 120 103 ODS D280U ODS D280F 9 4 ...

Page 287: ... 938 01 s DUST SHEET RE REAR PLATE 114 4 685 939 01 s DUST SHEET RE FAN HOLDER 115 4 685 940 01 s CUSHION BTM LO DUCT 116 4 685 941 01 s DUST SHEET RE RE BTM PLATE 117 4 685 942 01 s DUST SHEET FR RE BTM PLATE 118 4 685 945 02 s DUST SHEET LO DUCT MESH BTM 119 4 685 957 01 s SHEET USB JS DUST PROTECT 120 4 686 281 01 s FOOT LO 121 4 686 282 01 s SPACER U LO BOTTOM 122 4 689 628 02 s CLAMP RE DUST ...

Page 288: ...x 4 B2 6 x 4 B2 6 x 4 B2 6 x 4 B2 6 x 4 B2 6 x 4 B2 6 x 4 B2 6 x 4 B4 x 6 B4 x 6 B2 6 x 4 PSW 2 6 x 5 B2 6 x 4 207 212 208 211 215 216 219 217 222 222 218 201 210 207 220 202 205 203 214 209 221 221 206 213 ODS D280U ODS D280F 9 6 ...

Page 289: ... 212 4 685 937 01 s SHEET FC HLD JS DUST PR MAIN 213 4 685 938 01 s DUST SHEET RE REAR PLATE 214 4 685 939 01 s DUST SHEET RE FAN HOLDER 215 4 685 940 01 s CUSHION BTM LO DUCT 216 4 685 941 01 s DUST SHEET RE RE BTM PLATE 217 4 685 942 01 s DUST SHEET FR RE BTM PLATE 218 4 685 944 01 s SHEET FC JS DUST PROTECT 219 4 685 945 02 s DUST SHEET LO DUCT MESH BTM 220 4 685 983 02 s BRACKET RE D280 221 4 ...

Page 290: ...ULE SFP For ODS D280F 303 1 849 506 11 s FFC 50CORE BF92 SM48 304 2 590 635 01 s TAPE AS 1 2 305 2 640 315 02 o SCREW M2X5 SMALL P SW 306 3 079 115 01 s TAPE AS 307 4 685 928 01 s PACKING R MC BOTTOM No Part No SP Description 308 4 685 929 01 s PACKING L MC BOTTOM 311 4 685 933 02 s HEAT SINK JS BF 312 4 685 934 01 s DUCT CUSHION JS BF HEATSINK 313 4 685 947 01 s SHEET JS HEAT SINK WINDOW 314 4 68...

Page 291: ...No Part No SP Description 318 4 685 932 01 s SHEET PCIE JS RADIATION For ODS D280F 319 4 735 652 02 s SHEET KINTEX JS RADIATION 3 Bottom Block ODS D280U ODS D280F 9 9 ...

Page 292: ... SUB HARNESS BF PP_MOTOR 408 1 981 211 11 s FPC PP BF BI 409 2 640 315 02 o SCREW M2X5 SMALL P SW 410 3 079 115 01 s TAPE AS 411 4 283 042 01 s SCREW M2 SPECIAL HEAD 412 4 685 949 01 s TAPE MC PROTECTION 413 4 685 962 01 s CUSHION BLOWER FAN JS 414 4 685 964 01 s CUSHION FAN JS 415 4 685 977 02 s CUSHION BLOWER FAN SIDE JS 416 4 685 981 01 s BLOCK SHEET JS BLOWER FAN 417 4 689 490 01 s CONNECTOR S...

Page 293: ...RUSH ASSY RP SE BRUSH 503 A 2167 952 D s LOADER 280 ASSY RP SELECT 504 A 2167 953 C s FR FRONT BLOCK ASSY RP 505 1 849 503 12 s FFC 8CORE SM48 KY761 506 2 640 315 02 o SCREW M2X5 SMALL P SW 507 4 283 042 01 s SCREW M2 SPECIAL HEAD 508 4 685 930 01 s SHEET FRONT MC DUST PROTECT 509 4 685 950 01 s CABINET MC FRONT DUST PROTECT 510 3 079 115 01 s TAPE AS 7 621 775 10 s SCREW B 2 6X4 ODS D280U ODS D28...

Page 294: ...TE ASSY MC MASTER 605 X 2594 630 1 s MESH ASSY JS BOTTOM 606 1 849 508 11 s FFC 22CORE PP61 SM45 607 2 590 635 01 s TAPE AS 1 2 608 3 079 115 01 s TAPE AS 609 4 283 042 01 s SCREW M2 SPECIAL HEAD 610 4 685 926 01 s PLATE MC DUCT CUSHION MASTER 611 A 2225 607 A s LOADER ASSY RP CARRY 612 1 849 501 11 s FFC 8CORE SM45 SM50 613 4 688 765 01 s SHEET F PLATE DUST PROTECTION No Part No SP Description 61...

Page 295: ...709 708 708 708 708 No Part No SP Description 701 A 2167 948 A s DEVICE OPTICAL ASSY RP 703 A 5015 817 A s CA UPPER ASSY RP 704 3 726 829 01 s WASHER STOPPER 705 4 283 042 01 s SCREW M2 SPECIAL HEAD 706 4 685 734 01 s GEAR CA FLOOR THROUGH 707 4 685 746 01 s SPRING CA BU 708 4 685 755 01 s BEARING DDL 520ZZH No Part No SP Description 709 4 685 758 01 s BEARING DDL F 415ZZ 7 621 775 10 s SCREW B 2 ...

Page 296: ...804 803 806 810 810 808 802 808 No Part No SP Description 801 A 2186 363 A s BASE ASSY RP SUB 802 2 590 635 01 s TAPE AS 1 2 803 3 079 115 01 s TAPE AS 804 4 282 992 01 s SCREW DIA 9 STEP 805 4 283 042 01 s SCREW M2 SPECIAL HEAD 806 4 725 833 01 s SHEET BU HARNESS CLAMP 807 4 583 005 01 s SCREW M2 808 1 849 504 11 s FFC 36CORE PP61 DR683U 809 A 2225 917 A s DR 683 SUB ASSY RP 810 5 013 299 01 s SL...

Page 297: ...iption 901 A 2186 362 A s BASE ASSY RP MAIN 903 1 849 505 11 s FFC 36CORE BF BI DR683L 904 2 590 635 01 s TAPE AS 1 2 905 3 079 115 01 s TAPE AS 906 4 282 992 01 s SCREW DIA 9 STEP 907 4 283 042 01 s SCREW M2 SPECIAL HEAD 909 1 855 424 22 s MOTOR DC SPINDLE 910 4 582 992 01 s SCREW M1 7 3 HEAD PRECISION 911 4 583 005 01 s SCREW M2 912 5 013 299 01 s SLED GUARD2 913 A 2225 609 A s DR 683 MAIN ASSY ...

Page 298: ...RM L 1004 A 2167 950 A s BRUSH ASSY RP CA BRUSH 1005 1 849 501 11 s FFC 8CORE SM45 SM50 1006 3 321 813 01 s WASHER COTTER POLYETHYLENE 1007 4 283 042 01 s SCREW M2 SPECIAL HEAD 1008 4 543 482 01 s WASHER GEAR STOPPER 1009 4 685 735 01 s GEAR CA JOINT ARM DIA 2 1010 4 685 736 01 s GEAR CA JOINT ARM DIA 5 1011 4 685 745 02 s GEAR CA UPPER SMALL 1012 4 685 753 01 s GEAR CA ARM R 1013 A 2167 949 C s L...

Page 299: ...19 12 s CABLE WITH PLUG DC 1pc 7 682 547 04 s SCREW B 3X6 ODS D280U Q ty Part No SP Description 1pc A 2165 887 A s AC ADAPTOR 110W ASSY 1pc 1 782 476 15 1 846 103 82 s s CORD POWER for CN CORD POWER for CN 1pc 1 839 351 11 s CORD WITH CONNECTOR USB3 0 1pc 4 734 862 01 s CD ROM OPERATION MANUAL ODS D280U ODS D280F 9 17 ...

Page 300: ......

Page 301: ...N REF SELECT LOADER ASSEMBLY M Loading Motor CN61 DISC CARRY LOAD DISC CARRY UNLOAD CN1 CN2 CN50 CN63 Carry Motor H Carry Motor V SM 45 M CN3 CR_LDR PHOTO INTERRUPTER PH2 Load End Unload End PH3 V Motor FG PH1 Home PHOTO INTERRUPTER PHOTO INTERRUPTER IC4 CN45 CN93 CN92 CN683 CN121 IC5 IC3 IC1 CN195 Q1 CN120 CN1 CN2 PP 61 FAN CNT S FAN FG S FAN CNT L FAN FG L 2 29 2 CN62 HOT SWAP CONTROLLER HOT SWA...

Page 302: ...EX 1 0V REG IC110 1 0V_QL 1 2V REG IC120 1 2V 1 5V REG IC150 1 5V 1 5V REG IC180 1 8V 2 5V REG IC25 2 5V 3 3V REG IC33 VTTVREF REG VTT VREF K7 VTT VREF CPU IC60 VTTVREF_ CPU REG IC70 3 3V Bridge FPGA IC700 DDR3 IC300 IC301 FeRAM IC201 ADI IC600 EEPROM IC206 G SENSOR IC202 IC203 PCIe REFCLK 100MHz IC402 POWER SW OFF S501 EJECT TEMP SENSOR IC900 CN600 MOTOR DRIVER IC901 FC PCIe SFP S FLASH PCIe SW C...

Page 303: ...E FLAT CABLE 22 CORE CN1302 20P CARRY LOADER ASSEMBLY SELECT LOADER ASSEMBLY CN300 36P CN001 12P CN1302 20P CN195 3P CN93 4P CN195 3P CN45 4P CN92 61P CN61 61P CN001 12P CN300 36P CN683 36P CN61 22P CN1 2P CN2 2P CN50 8P CN45 3P Carry Motor Up Down Motor Lever Motor Carry Motor V CN683 36P CN120 12P CN62 5P CN61 5P CN45 22P CN121 12P CN1 4P CN2 4P BF 92 ODS D280F BI 353 ODS D280U DR 683 Upper DR 6...

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Page 305: ...Assembly and Carry Loader Assembly 2 1 1 Error 0X Error 1X 2 1 2 Error 2X 2 1 3 Error 3X Error 4X 2 1 4 Error 5X Error 7X 2 1 7 Error 95 Error 96 3 1 1 Digital Hours Meter 3 1 2 Periodic Inspection and Replacement Parts List 3 2 2 Cleaning the Select Loader Assembly 3 2 3 Cleaning the Carry Loader Assembly 3 2 4 Cleaning the Spindle Motor 3 2 6 Cleaning of Optical Block As sembly Lens Portion 4 1 ...

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Page 308: ...ODS D280U SY ODS D280U CN ODS D280F SY ODS D280F CN J E 9 932 503 03 Sony Corporation Printed in Japan 2019 11 08 2017 V1 20A ...

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