Sony MV-101 - Mobile Dvd Service Manual Download

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MV-101

REVISION HISTORY

Clicking the version allows you to jump to the revised page.
Also, clicking the version at the upper right on the revised page allows you to jump to the next revised
page.

Ver.

Date

Description of Revision

1.0

2003.05

New

1.1

2003.08

Addition of AEP, UK and E model

(ENG-03016)

1.2

2003.12

Addition of E (PAL TYPE) model

(ENG-03022)

Summary of Contents for MV-101 - Mobile Dvd

Page 1: ...marks of Dolby Laboratories Confidential unpublished works Copyright 1998 1999 Dolby Laboratories All rights reserved DTS DTS Digital Surround and DTS Digital Out are trademarks of Digital Theater Systems Inc System Laser Semiconductor laser Signal format system NTSC US E models PAL AEP UK E models Audio characteristics Frequency response 20 Hz to 20 kHz Signal to noise ratio 90dB A Hermonic disto...

Page 2: ...HIS MANUAL OR IN SUPPLEMENTS PUB LISHED BY SONY The laser diode in the optical pick up block may suffer electro static break down because of the potential difference generated by the charged electrostatic load etc on clothing and the human body During repair pay attention to electrostatic break down and also use the procedure in the printed matter which is included in the repair parts The flexible...

Page 3: ...isc may not play on this unit You cannot play a CD R CD RW that is not finalized You can play MP3 files recorded on CD ROMs CD Rs and CD RWs A process necessary for a recorded CD R CD RW disc to be played on the audio CD player Notes on CD Rs recordable CDs CD RWs rewritable CDs Ver 1 2 SERVICING NOTES For E model NTSC type and PAL type The type of an NTSC system and the type of a PAL system exist...

Page 4: ...on 6 Disc slot 7 Z eject button Available to eject a disc from the player even when the player is turned off 8 RESET button 9 next button q previous button DISC IN POWER MV 101 POWER DISC IN RESET MV 101 Warning when installing in a car without an ACC accessory position on the ignition key switch Be sure to press and hold the POWER button 1 on the player until the green light of the button is turn...

Page 5: ...D qg AUDIO button To change the audio output audio language qh SETUP buttons To enter or quit the setup menu qj u play pause button qk x stop button ql MONITOR POWER on off button To turn on off the monitor w INPUT button To select the input source wa VOL buttons To turn up or down the volume These buttons work for optional Sony monitors other than XVM R75 and XVM H6 The corresponding buttons of t...

Page 6: ...ical instruments with this product will increase eye hazard Use of controls adjustments or performance of procedures of other than those specified herein may result in hazardous radiation exposure Notes on the power supply cord yellow When connecting the player in combination with other stereo components the connected car circuit s rating must be higher than the sum of each component s fuse When n...

Page 7: ...2 Mark the 4 positions for the holes of the screws 3 on the surface of the mounting board not supplied The supplied mounting screws 3 are 15 mm 19 32 in long so make sure that the mounting board is thicker than 15 mm 19 32 in 3 Drill the 4 positions to make the holes of ø 3 mm 1 32 in in diameter 4 Mount the player on the board not supplied with the parts 1 and mounting screws of 2 and 3 3 1 2 3 1...

Page 8: ...2 6 CHASSIS MD ASSY Page 10 2 8 TD S TOP COVER Page 11 2 7 SERVO BOARD MECHANISM DECK Page 11 2 9 LOADING MECHANISM ASSY Page 12 2 10 TRAVERSE MECHANISM ASSY Page 12 2 3 CABINET REAR Page 9 SET Note 1 The process described in can be performed in any order Note 2 Without completing the process described in the next process can not be performed 1 two screws K2 6 6 5 3 screw B2 6 6 4 two claws 6 key ...

Page 9: ...MV 101 9 1 screw B2 6 6 2 screw B2 6 6 4 screw BTP3 6 5 cabinet rear 3 two screws B2 6 6 2 3 CABINET REAR 2 4 CASE UPPER 1 screw B2 6 6 3 two bosses 6 case upper 4 two bosses 2 screw B2 6 6 5 two bosses ...

Page 10: ...ampers S 8 tension spring MD A 7 tension spring MD A 6 tension spring MD C 5 tension spring MD C 1 power flexible board CN2 9 DVD MD assy 4 four tension spring MD B D 2 6 CHASSIS MD ASSY 4 chassis MD assy 1 two screws B3 8 2 two screws B3 8 3 dvd unit ...

Page 11: ...our screws B2 6 6 6 two harnesses 1 wire flat type CN103 4 connector CN301 0 connector CN302 qa servo board 8 qs mechanism deck 1 screw PTT2 4 2 Slide the TD S top cover in the direction of arrow A then disengage the claw and Hold up the TD S top cover in the direction of arrow B then disengage the claw and A B crew b b crew d d crew c c crew a a ...

Page 12: ...ING MECHANISM ASSY 1 screw PTT2 4 2 loading mechanism assy 2 10 TRAVERSE MECHANISM ASSY 3 AS main base 5 damper idle 4 damper idle 6 damper idle 7 damper idle 2 two SCW dampers 1 two SCW dampers 8 traverse mechanism assy ...

Page 13: ...e not indicated except for electrolytics and tantalums All resistors are in Ω and 1 4 W or less unless otherwise specified f internal component A B Line Power voltage is dc 14 4V and fed with regulated dc power supply from ACC cord Voltages and waveforms are dc with respect to ground under no signal conditions no mark CD STOP Voltages are taken with aVOM Input impedance 10 MΩ Voltage variations ma...

Page 14: ...138 C140 C136 C137 C135 R108 C109 C108 C107 R127 R120 C116 R109 R123 C117 R147 R128 C127 R144 C143 C144 R107 C133 Q106 B C E IC102 D108 D109 A K CN103 C145 L101 X101 IC101 Q105 B C E B C E C110 Q103 IC103 C106 R110 R145 R111 C105 R112 CN102 D107 A K Q101 B C E Q102 B C E C104 R121 D110 C111 R142 R143 C141 R115 C112 R113 SW106 SW107 SW102 SW104 SW105 SW103 SW101 D104 D105 D103 KEY BOARD SIDE B 1 68...

Page 15: ... 2 2 100k 0 01 0 01 0 01 0 01 0 01 0 01 100k 100k 100k 100k 100k 100k 100p UDZS 10B UDZS 10B 2P 100p 4 00MHz 1k 100k 0 01 470 2 2 100µH 0 1 470 470 470 470 100k 4 7k 150 33p 33p 33p 33p 0 1 0 1 33 7P 0 1 0 1 10 1000p RPM7140 V4 0 1 100p 150 100p 470 XC61CN4002MR UDZS 10B TC7W53FU TE12R DTC144EUA T106 A13 5A4 µPD789102AMC AI CL 220D C TU SLR 342MGT32 SLR 342MGT32 SLR 342MGT32 10k 100p 33k DTC144EUA...

Page 16: ... R30 D8 Q2 B C E C29 C32 R40 C54 D18 K A Q6 B C E Q7 B C E Q5 B C E CN3 C57 C86 C84 C66 T1 L2 C16 C10 C13 VDR1 C11 C18 C2 C6 C1 1 10 CN1 C55 C61 CN4 J1 J3 C23 C83 J2 POWER BOARD SIDE B 11 11 1 689 009 K F901 RED YELLOW YELLOW BLACK BLACK 1 2 6 7 C15 1 1 2 4 8 5 1 3 C E B 3 4 POWER 12V 4 2 3 1 F902 GND GND ACC BATT OPTICAL OUTPUT R L V OUTPUT 1 3 2 A KEY BOARD CN101 A A 14 2 1 13 6 5 4 3 10 9 8 7 1...

Page 17: ... RB050L 40TE25 RB050L 40TE25 0 01 0 047 5 5V 10 RB411D T106 1 100 35V 1 TA78DL05AF 100 35V 10 50V 100 470k 100k 0 1 0 01 0 01 0 01 DTA144EUA T106 47k 4700p 0 01 0 1 470 16V RB050L 40TE25 2SB1184 33p 33p 33p 33p 33p 33p 0 0 0 0 0 0 0 0 0 0 1 0 1 2200 16V 14P 4P UDZS 30B HVE0024 OPTICAL TRANSCEIVER NJM2360AD 1A 250V 5A 250V RB050L 40TE25 RB050L 40TE25 RB050L 40TE25 220µH 2SA1037 0 LM2588T 12 1000p 4...

Page 18: ... CD 6 V 5 INVIN 7 SI Q S R CT OSC Ipk COMP IC3 LM2588T 12 INTERNAL SUPPLY VOLTAGE SOFT START 2 9V REGULATOR FREQUENCY ADJUSTMENT 100kHz OSCILLATOR DUTY CYCLE COMPARATOR ERROR AMP AMP 1 23V CURRENT SENSE CURRECTIV RAMP CYCLE SKIPPING COMPARATOR CONTROL LOGIC DRIVER STAGE CURRENT LIMIT THERMAL LIMIT UNDERVOLTAGE SHUTDOWN SHUTDOWN 0 3V 2 COMP 6 EXT FREQ 7 VIN 5 SWITCH 3 FEEDBACK 4 GND 1 ON OFF ...

Page 19: ...BALANCE WHITE RED Parts Color Cabinet s Color 1 2 3 1 3 F901 F902 2 2 2 2 2 2 2 cabinet front assy section case lower assy section The components identified by mark 0 or dotted line with mark 0 are critical for safety Replace only with part number specified Ref No Part No Description Remark Ref No Part No Description Remark 1 3 255 475 02 CASE UPPER 2 3 255 474 02 CABINET REAR US 2 3 255 474 11 CA...

Page 20: ... Remark 51 A 3337 875 A LID DVD ASSY 52 3 255 481 01 BUTTON POWER 53 3 255 483 01 WINDOW IR 54 A 3274 987 A KEY BOARD COMPLETE 55 3 255 484 01 INDICATOR 56 3 255 479 01 BUTTON MAIN u x 57 3 255 480 01 BUTTON EJECT Z 58 3 255 492 01 SPRING LID 59 X 3383 815 2 FRONT SUB ASSY CABINET 60 3 257 897 01 SCREW 1 7X4 61 3 254 851 01 CUSHION LIFT 6 7 685 105 19 TAPPING P 2X8 NON SLIT ...

Page 21: ... 101 3 255 477 01 CASE LOW 102 3 225 807 12 DAMPER S 103 1 689 013 11 KEY FLEXIBLE BOARD 104 3 255 494 01 SPRING MD A TENSION 105 3 255 495 01 SPRING MD B TENSION 106 3 255 496 01 SPRING MD C TENSION 107 3 255 497 01 SPRING MD D TENSION 108 1 689 012 11 POWER FLEXIBLE BOARD 109 A 3283 349 A POWER BOARD COMPLETE 110 3 922 535 11 SCREW BTT 2 7 621 770 67 SCREW B 2 6X6 3 7 685 545 14 SCREW BTP 3X6 TY...

Page 22: ... deck section 1 7 8 Ver 1 1 Ref No Part No Description Remark Ref No Part No Description Remark 151 X 3383 814 2 ESCUTCHEON ASSY 152 X 3383 813 2 CHASSIS MD ASSY 153 3 223 913 11 LABEL OP CAUTION AEP E 7 7 685 532 19 SCREW B 2 6X5 8 7 685 546 14 SCREW B 3X8 ...

Page 23: ... 885 037 64 CONNECTOR 24 PIN CN102 1 564 718 11 PIN CONNECTOR SMALL TYPE 2P CN103 9 885 037 63 CONNECTOR 15 PIN CN301 1 564 720 11 PIN CONNECTOR SMALL TYPE 4P CN302 1 564 719 11 PIN CONNECTOR SMALL TYPE 3P CN601 9 885 037 65 CONNECTOR 7 PIN 2 7 621 770 67 SCREW B 2 6X6 10 7 621 773 95 SCREW B 2 6X6 301 mechanism deck section 2 not supplied 2 2 CN103 CN101 CN102 CN302 CN301 CN601 CN1 10 ...

Page 24: ...51 9 885 036 31 TD S TOP COVER 352 9 885 036 24 SW BOARD COMPLETE 353 9 885 036 43 SCREW N M1 7X1 5 354 9 885 036 22 LOADING MECHANISM ASSY 355 9 885 036 28 LOADING BELT L 9 7 685 781 09 SCREW PTT 2X4 S 351 352 353 354 355 mechanism deck section 3 9 9 4 6 MECHANISM DECK SECTION 2 ...

Page 25: ...D 405 9 885 036 42 PSW 2 1X4X0 25C 406 9 885 036 32 FFC 0 5 24 CORE L70 407 9 885 036 33 GEAR 3RD 2MP 0408 9 885 036 23 TRAVERSE MECHANISM ASSY 409 9 885 036 26 AS MAIN BASE 9 7 685 781 09 SCREW PTT 2X4 S 401 402 403 404 405 405 406 407 408 409 9 4 7 MECHANISM DECK SECTION 3 The components identified by mark 0 or dotted line with mark 0 are critical for safety Replace only with part number specifi...

Page 26: ...ms or the components used on the set XX and X mean standardized parts so they may have some difference from the original one RESISTORS All resistors are in ohms METAL Metal film resistor METAL OXIDE Metal oxide film resistor F nonflammable Items marked are not stocked since they are seldom required for routine service Some delay should be anticipated when order ing these items SEMICONDUCTORS In ea...

Page 27: ...11 CERAMIC CHIP 0 01uF 50V C5 1 115 156 11 CERAMIC CHIP 1uF 10V C6 1 107 910 11 ELECT 100uF 20 35V C7 1 115 156 11 CERAMIC CHIP 1uF 10V C8 1 162 927 11 CERAMIC CHIP 100PF 5 50V C9 1 164 388 11 CERAMIC CHIP 270PF 5 50V C10 1 107 884 11 ELECT 1000uF 20 16V C11 1 104 652 11 ELECT 470uF 20 10V C12 1 164 156 11 CERAMIC CHIP 0 1uF 25V C13 1 107 898 11 ELECT 2200uF 20 35V C14 1 162 974 11 CERAMIC CHIP 0 ...

Page 28: ...95 00 SHORT CHIP 0 L13 1 456 538 11 COIL CHOKE 130mH TRANSISTOR Q1 8 729 120 28 TRANSISTOR 2SC2412K T 146 Q Q2 8 729 029 14 TRANSISTOR DTC144EUA T106 Q3 8 729 028 73 TRANSISTOR DTA114EUA T106 Q4 8 729 029 14 TRANSISTOR DTC144EUA T106 Q5 8 729 028 91 TRANSISTOR DTA144EUA T106 Q6 8 729 029 14 TRANSISTOR DTC144EUA T106 Q7 8 729 029 14 TRANSISTOR DTC144EUA T106 Q8 8 729 026 49 TRANSISTOR 2SA1037AK T14...

Page 29: ...XIBLE BOARD 108 1 689 012 11 POWER FLEXIBLE BOARD 406 9 885 036 32 FFC 0 5 24 CORE L70 0408 9 885 036 23 TRAVERSE MECHANISM ASSY F901 1 532 218 11 FUSE 1A 250V F902 FUSE 5A 250V ACCESSORIES 1 478 041 11 REMOTE COMMANDER RM X135 3 255 983 12 MANUAL INSTRUCTION ENGLISH US 3 255 983 22 MANUAL INSTRUCTION FRENCH US 3 255 983 32 MANUAL INSTRUCTION SPANISH US 3 255 983 41 MANUAL INSTRUCTION ENGLISH FREN...

Page 30: ...TYPE 507 1 827 264 11 CORD CONNECTION REMOTE CONTROL SENSOR EXTENSION CORD AEP UK E PAL TYPE F901 1 532 218 11 FUSE 1A 250V F902 FUSE 5A 250V 501 POWER CORD 1 BRACKET S 2 504 F902 F901 REMOTE CONTROL SENSOR 1 503 TAPE 1 INFRARED RAY RAY CATCHER UNIT AEP UK E PAL TYPE SCREW ASSY PSW 4 10 4 TAPPING SCREW 4 505 REMOTE CONTROL SENSOR 1 503 TAPE 1 INFRARED RAY RAY CATCHER UNIT US E NTSC TYPE 502 CONNEC...

Page 31: ...evised page Also clicking the version at the upper right on the revised page allows you to jump to the next revised page Ver Date Description of Revision 1 0 2003 05 New 1 1 2003 08 Addition of AEP UK and E model ENG 03016 1 2 2003 12 Addition of E PAL TYPE model ENG 03022 ...

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