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Sony M-530V, Service Manual

The Sony M-530V portable cassette recorder user manual is available for free download on manualshive.com. Find detailed operating instructions and helpful guidance in the manual to enhance your experience with this high-quality device. Get your free manual now and unlock the full potential of the Sony M-530V.

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Ref. No.

Part No.

Description

Remark

Ref. No.

Part No.

Description

Remark

MAIN

3. ELECTRICAL PARTS LIST

– 7 –

– 8 –

Ref. No.

Part No.

Description

Remark

MAIN

NOTE:

• Due to standardization, replacements in

the parts list may be different from the
parts specified in the diagrams or the
components used on the set.

• -XX and -X mean standardized parts, so

they may have some difference from the
original one.

• RESISTORS

All resistors are in ohms.
METAL:Metal-film resistor.
METAL OXIDE: Metal oxide-film resistor.
F:nonflammable

• Items marked “*” are not stocked since

they are seldom required for routine service.
Some delay should be anticipated
when ordering these items.

• SEMICONDUCTORS

In each case, u : µ, for example:
uA.. : µA..

uPA.. : µPA..

uPB.. : µPB.. uPC.. : µPC..  uPD.. : µPD..

• CAPACITORS

uF :  µF

• COILS

uH :  µH
When indicating parts by reference
number, please include the board.

• Abbreviation

CND : Canadian model
EE

: East European model

CH

: Chinese model

E

: Indication of country of origin

1E

: No indication of country of origin

JE

: Tourist model

A-3021-217-A MAIN BOARD, COMPLETE (630V/635VK)
A-3021-219-A MAIN BOARD, COMPLETE (530V/535V)

*********************

4-935-749-11 SPACER (S)

< CAPACITOR >

C101

1-107-725-11 CERAMIC CHIP

0.1uF

10%

16V

C102

1-164-489-11 CERAMIC CHIP

0.22uF

10%

16V

(630V/635VK)

C103

1-164-489-11 CERAMIC CHIP

0.22uF

10%

16V

(630V/635VK)

C104

1-163-009-11 CERAMIC CHIP

0.001uF

10%

50V

C105

1-163-251-11 CERAMIC CHIP

100PF

5%

50V

C106

1-163-251-11 CERAMIC CHIP

100PF

5%

50V

C107

1-107-823-11 CERAMIC CHIP

0.47uF

10%

16V

C108

1-124-433-00 ELECT

100uF

20%

4V

C109

1-124-434-00 ELECT

220uF

20%

4V

C110

1-104-396-11 ELECT

10uF

20%

16V

C112

1-163-251-11 CERAMIC CHIP

100PF

5%

50V

C113

1-163-017-00 CERAMIC CHIP

0.0047uF 5%

50V

C115

1-163-038-00 CERAMIC CHIP

0.1uF

25V

C117

1-163-001-11 CERAMIC CHIP

220PF

10%

50V

C118

1-163-009-11 CERAMIC CHIP

0.001uF

10%

50V

C119

1-163-009-11 CERAMIC CHIP

0.001uF

10%

50V

C120

1-163-009-11 CERAMIC CHIP

0.001uF

10%

50V

C121

1-164-346-11 CERAMIC CHIP

1uF

16V

C122

1-109-982-11 CERAMIC CHIP

1uF

10%

10V

C123

1-164-005-11 CERAMIC CHIP

0.47uF

25V

C124

1-135-201-11 TANTALUM CHIP 10uF

20%

4V

C125

1-135-180-21 TANTALUM CHIP 3.3uF

20%

6.3V

C126

1-164-489-11 CERAMIC CHIP

0.22uF

10%

16V

C127

1-164-489-11 CERAMIC CHIP

0.22uF

10%

16V

C128

1-163-009-11 CERAMIC CHIP

0.001uF

10%

50V

C129

1-124-434-00 ELECT

220uF

20%

4V

C130

1-163-038-00 CERAMIC CHIP

0.1uF

25V

C131

1-163-017-00 CERAMIC CHIP

0.0047uF 5%

50V

C132

1-163-038-00 CERAMIC CHIP

0.1uF

25V

C133

1-164-005-11 CERAMIC CHIP

0.47uF

25V

C134

1-126-153-11 ELECT

22uF

20%

6.3V

C135

1-163-009-11 CERAMIC CHIP

0.001uF

10%

50V

C136

1-126-153-11 ELECT

22uF

20%

6.3V

C137

1-163-809-11 CERAMIC CHIP

0.047uF

10%

25V

C138

1-163-023-00 CERAMIC CHIP

0.015uF

5%

50V

C139

1-135-151-21 TANTALUM CHIP 4.7uF

20%

4V

C140

1-107-823-11 CERAMIC CHIP

0.47uF

10%

16V

C141

1-164-161-11 CERAMIC CHIP

0.0022uF 10%

100V

C142

1-164-005-11 CERAMIC CHIP

0.47uF

25V

C143

1-164-005-11 CERAMIC CHIP

0.47uF

25V

C144

1-163-017-00 CERAMIC CHIP

0.0047uF 5%

50V

C145

1-163-009-11 CERAMIC CHIP

0.001uF

10%

50V

C146

1-163-009-11 CERAMIC CHIP

0.001uF

10%

50V

C147

1-163-038-00 CERAMIC CHIP

0.1uF

25V

C148

1-107-725-11 CERAMIC CHIP

0.1uF

10%

16V

(530V/535V)

C149

1-163-009-11 CERAMIC CHIP

0.001uF

10%

50V

C150

1-135-201-11 TANTALUM CHIP 10uF

20%

4V

C151

1-135-201-11 TANTALUM CHIP 10uF

20%

4V

(630V/635VK)

C153

1-163-009-11 CERAMIC CHIP

0.001uF

10%

50V

C155

1-163-251-11 CERAMIC CHIP

100PF

5%

50V

C501

1-135-151-21 TANTALUM CHIP 4.7uF

20%

4V

(630V/635VK)

C502

1-107-725-11 CERAMIC CHIP

0.1uF

10%

16V

(630V/635VK)

C601

1-104-847-11 TANTAL. CHIP

22uF

20%

4V

< JACK >

CN101

1-580-372-41 JACK, DC (POLARITY UNIFIED TYPE)

(DC IN 3V)

< DIODE >

D102

8-719-062-18 LED   SHR17D-TNBO (REC/BATT) (530V/535V)

D102

8-719-062-18 LED   SHR17D-TNBO (REC) (630V/635VK)

D103

8-719-977-03 DIODE   DTZ5.6B

D504

8-719-073-01 DIODE   MA111-(K8).SO (630V/635VK)

< FERRITE BEAD >

FB101

1-216-295-00 SHORT

0 (530V/535V)

FB101

1-414-235-22 INDUCTOR, FERRITE BEAD (630V/635VK)

< IC >

IC101

8-759-492-49 IC   LA4168ML-TE-L

IC501

8-759-399-49 IC   MM1251BFBE (630V/635VK)

< JACK >

J101

1-785-791-11 JACK (EAR)

J102

1-785-790-11 JACK (MIC (PLUG IN POWER)) (630V/635VK)

< COIL >

L501

1-412-032-11 INDUCTOR CHIP 100uH (630V/635VK)

< TRANSISTOR >

Q101

8-729-800-37 TRANSISTOR   2SD1048-X7

Q102

8-729-402-84 TRANSISTOR   XN4601

Q103

8-729-230-72 TRANSISTOR   2SA1362YG

Q104

8-729-230-63 TRANSISTOR   2SC4116-YG

Q105

8-729-230-63 TRANSISTOR   2SC4116-YG

Q106

8-729-420-50 TRANSISTOR   UN5215

Q107

8-729-402-84 TRANSISTOR   XN4601

Q108

8-729-230-63 TRANSISTOR   2SC4116-YG

Q109

8-729-422-48 TRANSISTOR   UN5217 (530V/535V)

Q110

8-729-028-78 TRANSISTOR   DTA115TUA-T106

Q111

8-729-402-93 TRANSISTOR   UN5214-TX

Q112

8-729-402-33 TRANSISTOR   2SD1819A-S

Q113

8-729-402-93 TRANSISTOR   UN5214-TX

Q501

8-729-402-96 TRANSISTOR   UN5114 (630V/635VK)

Q502

8-729-230-63 TRANSISTOR   2SC4116-YG (630V/635VK)

Q601

8-729-230-60 TRANSISTOR   2SA1586-YG (630V/635VK)

< RESISTOR >

R101

1-216-065-11 RES,CHIP

4.7K

5%

1/10W

R102

1-216-065-11 RES,CHIP

4.7K

5%

1/10W

R103

1-216-069-00 METAL CHIP

6.8K

5%

1/10W

(630V/635VK)

R104

1-216-057-00 METAL CHIP

2.2K

5%

1/10W

R105

1-216-025-11 RES,CHIP

100

5%

1/10W

R106

1-216-041-00 METAL CHIP

470

5%

1/10W

R107

1-216-097-11 RES,CHIP

100K

5%

1/10W

R108

1-216-073-00 METAL CHIP

10K

5%

1/10W

R109

1-216-073-00 METAL CHIP

10K

5%

1/10W

R110

1-216-065-11 RES,CHIP

4.7K

5%

1/10W

R111

1-216-001-00 METAL CHIP

10

5%

1/10W

R112

1-216-061-00 METAL CHIP

3.3K

5%

1/10W

R113

1-216-085-00 METAL CHIP

33K

5%

1/10W

R114

1-216-069-00 METAL CHIP

6.8K

5%

1/10W

R116

1-216-033-00 METAL CHIP

220

5%

1/10W

R117

1-216-037-00 METAL CHIP

330

5%

1/10W

R118

1-216-093-11 RES,CHIP

68K

5%

1/10W

R119

1-216-073-00 METAL CHIP

10K

5%

1/10W

R120

1-216-073-00 METAL CHIP

10K

5%

1/10W

R121

1-216-113-00 METAL CHIP

470K

5%

1/10W

R122

1-216-073-00 METAL CHIP

10K

5%

1/10W

R123

1-216-097-11 RES,CHIP

100K

5%

1/10W

R124

1-216-073-00 METAL CHIP

10K

5%

1/10W

R125

1-216-081-00 METAL CHIP

22K

5%

1/10W

R126

1-216-061-00 METAL CHIP

3.3K

5%

1/10W

R128

1-216-049-11 RES,CHIP

1K

5%

1/10W

(630V/635VK)

R129

1-216-049-11 RES,CHIP

1K

5%

1/10W

R130

1-216-061-00 METAL CHIP

3.3K

5%

1/10W

R131

1-216-049-11 RES,CHIP

1K

5%

1/10W

R132

1-216-073-00 METAL CHIP

10K

5%

1/10W

R133

1-216-073-00 METAL CHIP

10K

5%

1/10W

R134

1-216-073-00 METAL CHIP

10K

5%

1/10W

R135

1-216-025-11 RES,CHIP

100

5%

1/10W

R136

1-216-121-11 RES,CHIP

1M

5%

1/10W

R137

1-216-033-00 METAL CHIP

220

5%

1/10W

R138

1-216-073-00 METAL CHIP

10K

5%

1/10W

R139

1-216-061-00 METAL CHIP

3.3K

5%

1/10W

(530V/535V)

R140

1-216-009-11 RES,CHIP

22

5%

1/10W

R141

1-216-013-00 METAL CHIP

33

5%

1/10W

R144

1-216-073-00 METAL CHIP

10K

5%

1/10W

R147

1-216-073-00 METAL CHIP

10K

5%

1/10W

R149

1-216-085-00 METAL CHIP

33K

5%

1/10W

R150

1-216-105-11 RES,CHIP

220K

5%

1/10W

R151

1-216-077-11 RES,CHIP

15K

5%

1/10W

R501

1-216-037-00 METAL CHIP

330

5%

1/10W

(630V/635VK)

R502

1-216-037-00 METAL CHIP

330

5%

1/10W

(630V/635VK)

R503

1-216-049-11 RES,CHIP

1K

5%

1/10W

(630V/635VK)

R504

1-216-057-00 METAL CHIP

2.2K

5%

1/10W

(630V/635VK)

R505

1-216-057-00 METAL CHIP

2.2K

5%

1/10W

(630V/635VK)

R506

1-216-061-00 METAL CHIP

3.3K

5%

1/10W

(630V/635VK)

R507

1-216-049-11 RES,CHIP

1K

5%

1/10W

(630V/635VK)

R508

1-216-037-00 METAL CHIP

330

5%

1/10W

(630V/635VK)

R509

1-216-073-00 METAL CHIP

10K

5%

1/10W

(630V/635VK)

R510

1-216-089-11 RES,CHIP

47K

5%

1/10W

(630V/635VK)

R511

1-216-105-11 RES,CHIP

220K

5%

1/10W

(630V/635VK)

R512

1-216-109-00 METAL CHIP

330K

5%

1/10W

(630V/635VK)

R513

1-216-073-00 METAL CHIP

10K

5%

1/10W

(630V/635VK)

R514

1-216-021-00 METAL CHIP

68

5%

1/10W

(630V/635VK)

R518

1-216-089-11 RES,CHIP

47K

5%

1/10W

(630V/635VK)

R601

1-216-105-11 RES,CHIP

220K

5%

1/10W

(630V/635VK)

R602

1-216-093-11 RES,CHIP

68K

5%

1/10W

(630V/635VK)

R603

1-216-049-11 RES,CHIP

1K

5%

1/10W

R605

1-216-053-00 METAL CHIP

1.5K

5%

1/10W

R606

1-216-121-11 RES,CHIP

1M

5%

1/10W

(630V/635VK)

R607

1-216-049-11 RES,CHIP

1K

5%

1/10W

Ref. No.

Part No.

Description

Remark

When indicating parts by reference
number, please include the board.

Summary of Contents for M-530V

Page 1: ...2 External DC 3 V power sources Dimensions w h d Approx 62 2 121 5 24 3 mm 2 1 2 4 7 8 31 32 in incl projecting parts and controls Mass Approx 125 g 4 5 oz SPECIFICATIONS Ver 1 0 1999 02 Supplied accessories AC power adaptor AC E351 1 M 635VK only Battery charge adaptor BCA 35E 1 M 635VK only Rechargeable batteries NC AA 1 2 V 600 mAh Ni Cd 2 M 635VK only Microcassette tape MC 30 1 M 630V 535V 530...

Page 2: ...S 8 4 ELECTRICAL ADJUSTMENTS 8 5 DIAGRAMS 5 1 Block Diagram 11 5 2 Printed Wiring Board 13 5 3 Schematic Diagram 15 6 EXPLODED VIEWS 6 1 Cabinet Section 17 6 2 Mechanism Deck Section 19 7 ELECTRICAL PARTS LIST 20 SAFETY RELATED COMPONENT WARNING COMPONENTS IDENTIFIED BY MARK OR DOTTED LINE WITH MARK ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION REPLACE THESE COMPON...

Page 3: ... 3 SECTION 1 GENERAL This section is extracted from instruction manual ...

Page 4: ...sette halfway 1 3 4 precision screwdriver or equivalent cabinet front lid assy cassette top view precision screwdriver or equivalent 9 lid assy cassette 5 8 6 7 Set Lid assy cassette Cabinet rear assy Main board Mechanism deck Head ceramic LED unit Lid battery case Note When removing the cassette lid put cloth on the end of a screwdriver or use a polyacetal driver to avoid damage to the cabinet ...

Page 5: ...R ASSY Note When installing fit the knobs and switches 2 2 LID BATTERY CASE 3 claws 5 lid battery case 2 1 2 1 screw 1 7x16 3 screw B1 7x5 tapping 2 screw 1 7x16 5 claw 4 claws switch switch knob knob 6 cabinet rear assy ...

Page 6: ... MAIN board 3 Unsolder the 4 places 6 Unsolder the 4 places M 630V 635VK only 7 Unsolder 2 Unsolder the 2 places 1 Unsolder the 2 places 4 Unsolder the 2 places 5 Unsolder the 2 places 4 button STOP 5 1 7x2 0 special head 6 lug 2 2 button REC 1 3 button PLAY 7 mechanism deck MZ 530V 99 ...

Page 7: ... 7 2 7 HEAD CERAMIC 2 6 LED UNIT 2 bracket LED 3 LED unit 1 1 7 tapping 1 claw 3 M1 4 special head 4 M1 4 special head 2 arm pinch roller assy 5 head ceramic ...

Page 8: ...han 0 42 oz inch more than 30 g cm Rewind CQ 201M more than 0 42 oz inch Tape Tension Measurement Mode Tension Meter Meter Reading more than 20 g Forward CQ 403M more than 0 28 oz SECTION 3 MECHANICAL ADJUSTMENTS Record Playback Erase Head Azimuth Adjustment Setting VOL control mechanical mid TAPE SPEED switch 2 4cm s VOR switch OFF Procedure 1 Mode Playback Adjustment Location Test Tape Type Sign...

Page 9: ...s WS 12 tape speed 1 2cm s 3 kHz 10 dB Frequency difference between the beginning and the end of the tape should be within 0 5 2 4 cm s 15 Hz 1 2 cm s 15 Hz Adjustment Location First remove the plate blind Remove the plate blind RV601 1 2cm s RV602 2 4cm s speed adjustable resistors 1 Tape Speed 2 4 cm s Playback WS 24 tape center part and adjust RV602 so that reading on the digital frequency coun...

Page 10: ... MIC IN Vref OUT MIC VCC R F OUT LED DRIVE R P SW PAUSE P R MUTE GVN CONT GVN Vref Vs GVN GND GVN OUT PRE NF PRE OUT REG IN REG OUT ALC CONT VOX CONT VOX DELAY GNV SPEED UP AUT STOP CONT AUT STOP IN PWR IN PWR OUT1 PWR GND PWR OUT2 Vcc 1 2 3 4 5 6 7 8 VOLTAGE UP CIRCUIT VREF NC VCC VS HYS NC CT GND OUT IC Block Diagrams IC101 LA4168ML IC501 MM1251BFBE M 630V 635VK only SECTION 5 DIAGRAMS ...

Page 11: ...T 7 VOX VOX DELAY B 3V ALC MIC VCC S101 4 REC PB PB REC OFF ON PB REC OFF L H S103 VOR RV101 VOL S603 FAST PB S602 1 TAPE SPEED S601 PAUSE D102 REC REC BATT 630V 635VK 530V 535V 530V 535V RV601 TAPE SPEED 1 2cm RV602 TAPE SPEED 2 4cm FAST PB SWITCH Q601 1 2cm 2 4cm 20 24 19 11 14 PWR IN PWR OUT2 12 16 22 PWR OUT1 GVM OUT GVM VREF GVM CONT POWER AMP IC101 2 2 LED DRIVE 23 P R SW P R PAUSE D504 630 ...

Page 12: ...de REC PB HRPE901 REC PB ERASE HEAD ERASE HD HD HE HE 1 A B C D E F G H 2 3 4 5 6 7 8 9 10 11 12 13 D102 G 3 D504 G 8 IC101 D 7 IC501 G 11 Q101 E 4 Q102 E 5 Q103 G 4 Q104 F 8 Q105 F 3 Semiconductor Location Ref No Location Ref No Location Q106 G 8 Q107 G 5 Q108 G 7 Q109 G 7 Q110 C 7 Q111 C 9 Q112 E 5 Q113 G 7 Q501 G 8 Q502 F 11 Q601 E 8 630V 635VK only 530V 535V only ...

Page 13: ...nd 1 4 W or less unless otherwise specified C panel designation U B Line H adjustment for repair Power voltage is dc 3 V and fed with regulated dc power supply from battery terminal M 530V 535V 630V 635VK Voltage is dc with respect to ground under no signal condition no mark PB REC Voltages are taken with aVOM Input impedance 10 MΩ Voltage variations may be noted due to normal produc tion toleranc...

Page 14: ...BLACK 630V AEP 11 X 3377 236 1 CABINET FRONT SUB ASSY SILVER 630V 1E 11 X 3377 238 1 CABINET FRONT SUB ASSY SILVER 635VK 11 X 3377 252 1 CABINET FRONT SUB ASSY SILVER 630V EXCEPT 1E 12 X 3377 233 1 LID ASSY CASSETTE BLACK 630V AEP 12 X 3377 239 1 LID ASSY CASSETTE BLACK 535V 12 X 3377 251 1 LID ASSY CASSETTE SILVER 630V 635VK 12 X 3377 253 1 LID ASSY CASSETTE SILVER 530V 13 3 033 185 01 COVER AZ B...

Page 15: ...3 578 224 00 WASHER 66 X 3376 227 1 LEVER F R ASSY 67 X 3376 228 1 LEVER TU ASSY 68 3 029 634 01 BEARING 69 X 3376 231 1 FLYWHEEL ASSY 70 3 377 420 11 BELT FLYWHEEL 71 X 3376 224 1 LEVER REC ASSY 72 3 029 641 01 SPRING TORSION 73 3 028 957 01 SPRING CAM GEAR TENSION 74 3 028 966 01 GEAR S OFF OW CAM 75 X 3376 230 1 LIMITER ASSY 76 3 028 955 01 SPRING LOCK TENSION 77 X 3377 535 1 LEVER LOCK ASSY 78...

Page 16: ...1 CERAMIC CHIP 0 001uF 10 50V C121 1 164 346 11 CERAMIC CHIP 1uF 16V C122 1 109 982 11 CERAMIC CHIP 1uF 10 10V C123 1 164 005 11 CERAMIC CHIP 0 47uF 25V C124 1 135 201 11 TANTALUM CHIP 10uF 20 4V C125 1 135 180 21 TANTALUM CHIP 3 3uF 20 6 3V C126 1 164 489 11 CERAMIC CHIP 0 22uF 10 16V C127 1 164 489 11 CERAMIC CHIP 0 22uF 10 16V C128 1 163 009 11 CERAMIC CHIP 0 001uF 10 50V C129 1 104 402 11 ELEC...

Page 17: ...METAL CHIP 22K 5 1 10W R126 1 216 061 00 METAL CHIP 3 3K 5 1 10W R128 1 216 049 11 RES CHIP 1K 5 1 10W 630V 635VK R129 1 216 049 11 RES CHIP 1K 5 1 10W R130 1 216 061 00 METAL CHIP 3 3K 5 1 10W R131 1 216 049 11 RES CHIP 1K 5 1 10W R132 1 216 073 00 METAL CHIP 10K 5 1 10W R133 1 216 073 00 METAL CHIP 10K 5 1 10W R134 1 216 073 00 METAL CHIP 10K 5 1 10W R135 1 216 025 00 RES CHIP 100 5 1 10W R136 1...

Page 18: ...ROPHONE ELECTRET CONDENSER MIC SP901 1 505 838 11 SPEAKER 3 6cm ACCESSORIES PACKING MATERIALS 1 528 405 31 ADAPTOR BATTERY CHARGE BCA 35E 635VK 1 693 073 21 ADAPTOR AC AC E351 635VK 3 035 588 01 POUCH CARRYING 630V AEP EE 3 865 285 11 MANUAL INSTRUCTION ENGLISH FRENCH 530V US CND 535V EXCEPT E 1E 3 865 285 61 MANUAL INSTRUCTION SPANISH ITALIAN 535V AEP 3 865 285 71 MANUAL INSTRUCTION ENGLISH 630V ...

Page 19: ...s Dimensions w h d Approx 62 2 121 5 24 3 mm 2 1 2 4 7 8 31 32 in incl projecting parts and controls Mass Approx 125 g 4 5 oz SPECIFICATIONS Ver 1 1 1999 05 Supplied accessories AC power adaptor AC E351 1 M 635VK only Battery charge adaptor BCA 35E 1 M 635VK only Rechargeable batteries NC AA 1 2 V 600 mAh Ni Cd 2 M 635VK only Microcassette tape MC 30 1 M 630V 535V 530V for Europe only Batteries R6...

Page 20: ...MENTS 8 4 ELECTRICAL ADJUSTMENTS 8 5 DIAGRAMS 5 1 Block Diagram 11 5 2 Printed Wiring Board 13 5 3 Schematic Diagram 15 6 EXPLODED VIEWS 6 1 Cabinet Section 17 6 2 Mechanism Deck Section 19 7 ELECTRICAL PARTS LIST 20 SAFETY RELATED COMPONENT WARNING COMPONENTS IDENTIFIED BY MARK OR DOTTED LINE WITH MARK ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION REPLACE THESE CO...

Page 21: ... 3 SECTION 1 GENERAL This section is extracted from instruction manual ...

Page 22: ...e halfway 1 3 4 precision screwdriver or equivalent cabinet front lid assy cassette top view precision screwdriver or equivalent 9 lid assy cassette 5 8 6 7 Set Lid assy cassette Cabinet rear assy Main board Mechanism deck Head ceramic HRPE901 LED unit Lid battery case Note When removing the cassette lid put cloth on the end of a screwdriver or use a polyacetal driver to avoid damage to the cabine...

Page 23: ...R ASSY Note When installing fit the knobs and switches 2 2 LID BATTERY CASE 3 claws 4 lid battery case 2 1 2 1 screw 1 7x16 3 screw B1 7x5 tapping 2 screw 1 7x16 5 claw 4 claws switch switch knob knob 6 cabinet rear assy ...

Page 24: ... Unsolder the 4 places M 630V 635VK only 7 Unsolder 2 Unsolder the 2 places 1 Unsolder the 2 places 4 Unsolder the 2 places 5 Unsolder the 2 places 4 button STOP 5 1 7x2 0 special head 6 lug 2 2 button REC belt flywheel belt counter tape How to apply the belts 1 3 button PLAY 7 mechanism deck MZ 530V 99 M901 flywheel assy ...

Page 25: ... 7 2 7 HEAD CERAMIC HRPE901 2 6 LED UNIT 2 bracket LED 3 LED unit 1 1 7 tapping 1 claw 3 M1 4 special head 4 M1 4 special head 2 arm pinch roller assy 5 head ceramic HRPE901 ...

Page 26: ...g cm Rewind CQ 201M more than 0 42 oz inch Tape Tension Measurement Mode Tension Meter Meter Reading more than 20 g Forward CQ 403M more than 0 28 oz SECTION 3 MECHANICAL ADJUSTMENTS Record Playback Erase Head Azimuth Adjustment Setting VOL control mechanical mid TAPE SPEED switch 2 4cm s VOR switch OFF Procedure 1 Mode Playback Adjustment Location Test Tape Type Signal Used for Tape Speed cm s S ...

Page 27: ...s WS 12 tape speed 1 2cm s 3 kHz 10 dB Frequency difference between the beginning and the end of the tape should be within 0 5 2 4 cm s 15 Hz 1 2 cm s 15 Hz Adjustment Location First remove the plate blind Remove the plate blind RV601 2 4cm s RV602 1 2cm s speed adjustable resistors 1 Tape Speed 2 4 cm s Playback WS 24 tape center part and adjust RV601 so that reading on the digital frequency coun...

Page 28: ... MIC IN Vref OUT MIC VCC R F OUT LED DRIVE R P SW PAUSE P R MUTE GVN CONT GVN Vref Vs GVN GND GVN OUT PRE NF PRE OUT REG IN REG OUT ALC CONT VOX CONT VOX DELAY GNV SPEED UP AUT STOP CONT AUT STOP IN PWR IN PWR OUT1 PWR GND PWR OUT2 Vcc 1 2 3 4 5 6 7 8 VOLTAGE UP CIRCUIT VREF NC VCC VS HYS NC CT GND OUT IC Block Diagrams IC101 LA4168ML IC501 MM1251BFBE M 630V 635VK only SECTION 5 DIAGRAMS ...

Page 29: ...7 VOX VOX DELAY B 3V ALC MIC VCC S101 4 REC PB PB REC OFF ON PB REC OFF L H S103 VOR RV101 VOL S603 FAST PB S602 1 TAPE SPEED S601 PAUSE D102 REC REC BATT 630V 635VK 530V 535V 530V 535V RV601 TAPE SPEED 2 4cm RV602 TAPE SPEED 1 2cm FAST PB SWITCH Q601 1 2cm 2 4cm 20 24 19 11 14 PWR IN PWR OUT2 12 16 22 PWR OUT1 GVM OUT GVM VREF GVM CONT POWER AMP IC101 2 2 LED DRIVE 23 P R SW P R PAUSE D504 630 63...

Page 30: ...de REC PB HRPE901 REC PB ERASE HEAD ERASE HD HD HE HE 1 A B C D E F G H 2 3 4 5 6 7 8 9 10 11 12 13 D102 G 3 D504 G 8 IC101 D 7 IC501 G 11 Q101 E 4 Q102 E 5 Q103 G 4 Q104 F 8 Q105 F 3 Semiconductor Location Ref No Location Ref No Location Q106 G 8 Q107 G 5 Q108 G 7 Q109 G 7 Q110 C 7 Q111 C 9 Q112 E 5 Q113 G 7 Q501 G 8 Q502 F 11 Q601 E 8 630V 635VK only 530V 535V only ...

Page 31: ...nd 1 4 W or less unless otherwise specified C panel designation U B Line H adjustment for repair Power voltage is dc 3 V and fed with regulated dc power supply from battery terminal M 530V 535V 630V 635VK Voltage is dc with respect to ground under no signal condition no mark PB REC Voltages are taken with aVOM Input impedance 10 MΩ Voltage variations may be noted due to normal produc tion toleranc...

Page 32: ...377 236 1 CABINET FRONT SUB ASSY SILVER 630V 1E 11 X 3377 238 1 CABINET FRONT SUB ASSY SILVER 635VK 11 X 3377 252 1 CABINET FRONT SUB ASSY SILVER 630V EXCEPT 1E 12 X 3377 233 1 LID ASSY CASSETTE BLACK 630V AEP 12 X 3377 239 1 LID ASSY CASSETTE BLACK 535V 12 X 3377 251 1 LID ASSY CASSETTE SILVER 630V 635VK 12 X 3377 253 1 LID ASSY CASSETTE SILVER 530V 13 3 033 185 01 COVER AZ BLACK 535V 630V AEP 13...

Page 33: ...3 578 224 00 WASHER 66 X 3376 227 1 LEVER F R ASSY 67 X 3376 228 1 LEVER TU ASSY 68 3 029 634 01 BEARING 69 X 3376 231 1 FLYWHEEL ASSY 70 3 377 420 11 BELT FLYWHEEL 71 X 3376 224 1 LEVER REC ASSY 72 3 029 641 01 SPRING TORSION 73 3 028 957 01 SPRING CAM GEAR TENSION 74 3 028 966 01 GEAR S OFF OW CAM 75 X 3376 230 1 LIMITER ASSY 76 3 028 955 01 SPRING LOCK TENSION 77 X 3377 535 1 LEVER LOCK ASSY 78...

Page 34: ...163 009 11 CERAMIC CHIP 0 001uF 10 50V C121 1 164 346 11 CERAMIC CHIP 1uF 16V C122 1 109 982 11 CERAMIC CHIP 1uF 10 10V C123 1 164 005 11 CERAMIC CHIP 0 47uF 25V C124 1 135 201 11 TANTALUM CHIP 10uF 20 4V C125 1 135 180 21 TANTALUM CHIP 3 3uF 20 6 3V C126 1 164 489 11 CERAMIC CHIP 0 22uF 10 16V C127 1 164 489 11 CERAMIC CHIP 0 22uF 10 16V C128 1 163 009 11 CERAMIC CHIP 0 001uF 10 50V C129 1 104 40...

Page 35: ...METAL CHIP 22K 5 1 10W R126 1 216 061 00 METAL CHIP 3 3K 5 1 10W R128 1 216 049 11 RES CHIP 1K 5 1 10W 630V 635VK R129 1 216 049 11 RES CHIP 1K 5 1 10W R130 1 216 061 00 METAL CHIP 3 3K 5 1 10W R131 1 216 049 11 RES CHIP 1K 5 1 10W R132 1 216 073 00 METAL CHIP 10K 5 1 10W R133 1 216 073 00 METAL CHIP 10K 5 1 10W R134 1 216 073 00 METAL CHIP 10K 5 1 10W R135 1 216 025 00 RES CHIP 100 5 1 10W R136 1...

Page 36: ...05 838 11 SPEAKER 3 6cm ACCESSORIES PACKING MATERIALS 1 528 405 31 ADAPTOR BATTERY CHARGE BCA 35E 635VK 1 693 073 21 ADAPTOR AC AC E351 635VK 3 035 588 01 POUCH CARRYING 530V JE 630V AEP EE 3 865 285 11 MANUAL INSTRUCTION ENGLISH FRENCH 530V US CND 535V EXCEPT E 1E 3 865 285 61 MANUAL INSTRUCTION SPANISH ITALIAN 535V AEP 3 865 285 71 MANUAL INSTRUCTION ENGLISH 630V US CND 635VK 3 865 285 81 MANUAL...

Page 37: ... original service manual 9 926 961 12 previously issued for the other information When performing service and inspection check the suffix of the part number of the main board ECN MTA00149 2 M 530V 535V 630V 635VK US Model Canadian Model M 530V 535V 630V 635VK AEP Model E Model Chinese Model M 530V 535V 630V Tourist Model M 530V MAIN BOARD CONDUCTOR SIDE MAIN Board Part No Former type 1 673 894 11 ...

Page 38: ...8 9 10 11 12 13 3 4 M 530V 535V 630V 635VK 1 PRINTED WIRING BOARD Note Y parts extracted from the conductor side Pattern from the side which enables seeing Pattern of the rear side is omitted D102 G 3 D103 C 3 D504 G 8 IC101 D 7 IC501 G 11 Q101 E 5 Q102 F 5 Q103 G 4 Q104 F 8 Q105 F 4 Semiconductor Location Ref No Location Ref No Location Q106 G 8 Q107 G 6 Q108 G 7 Q109 G 7 Q110 D 7 Q111 C 9 Q112 E...

Page 39: ...s otherwise specified C panel designation U B Line H adjustment for repair Power voltage is dc 3 V and fed with regulated dc power supply from battery terminal M 530V 535V 630V 635VK Voltage is dc with respect to ground under no signal condition no mark PB REC Voltages are taken with a VOM Input impedance 10 MΩ Voltage variations may be noted due to normal produc tion tolerances Signal path E PB a...

Page 40: ... SHORT 0 530V 535V FB101 1 414 235 22 INDUCTOR FERRITE BEAD 630V 635VK IC IC101 8 759 492 49 IC LA4168ML TE L IC501 8 759 399 49 IC MM1251BFBE 630V 635VK JACK J101 1 785 791 11 JACK EAR J102 1 785 790 11 JACK MIC PLUG IN POWER 630V 635VK COIL L501 1 412 032 11 INDUCTOR CHIP 100uH 630V 635VK TRANSISTOR Q101 8 729 800 37 TRANSISTOR 2SD1048 X7 Q102 8 729 402 84 TRANSISTOR XN4601 Q103 8 729 230 72 TRA...

Page 41: ...02 1 223 584 11 RES ADJ CARBON 2 2K SWITCH S101 1 572 964 11 SWITCH SLIDE REC PB S102 1 572 688 11 SWITCH PUSH 1 KEY POWER S103 1 692 605 31 SWITCH SLIDE VOR S601 1 572 922 11 SWITCH SLIDE PAUSE S602 1 692 298 11 SWITCH SLIDE TAPE SPEED S603 1 572 922 11 SWITCH SLIDE FAST PB 630V 635VK THERMISTOR POSITIVE THP601 1 810 552 11 THERMISTOR POSITIVE THP602 1 803 117 11 THERMISTOR POSITIVE ...

Page 42: ...r Cabinet s Color N N Accessories and packing materials are given in the last of this parts list Abbreviation CND Canadian model EE East European model CH Chinese model E Indication of country of origin 1E No indication of country of origin JE Tourist model Correction of Exploded View Page 17 18 A A 11 9 10 8 7 24 25 26 27 28 37 37 15 29 12 13 14 16 18 36 17 19 23 1 2 2 38 3 6 5 4 22 20 20 21 SP90...

Page 43: ...30V 635VK 14 3 031 382 01 CUSHION MIC 15 3 031 372 01 CASE MICROPHONE 16 3 914 930 01 CUSHION BATTERY CASE LID 17 3 037 004 01 PLATE SHIELD 18 3 031 371 01 LID BATTERY CASE BLACK 535V 630V AEP 18 3 031 371 11 LID BATTERY CASE SILVER 530V 630V 635VK 19 X 3377 318 1 CABINET REAR ASSY SILVER 530V EXCEPT JE 19 X 3377 320 1 CABINET REAR ASSY SILVER 530V JE 19 X 3377 321 1 CABINET REAR ASSY SILVER 630V ...

Page 44: ...rected in the service manual Part No 9 926 961 12 and they are only for the service manual Part No 9 926 961 11 Specification Value Tape Speed Frequency counter 2 4 cm s 2 880 to 3 120 Hz 1 2 cm s 2 850 to 3 150 Hz Tape Speed Adjustment Setting VOL control mechanical mid VOR switch OFF Procedure Reform 1 2 cm s speed adjustment before 2 4 cm s speed adjustment mode playback 0000 EAR jack J101 digi...

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